Device capable of continuously cleaning dust foreign matters on carrier plate and reducing dust on surface of blue diaphragm

By designing a combination device of brush cleaning and vacuuming units, the problem of the inability to clean the carrier dust in a timely manner during heterojunction PVD is solved, and the safe cleaning of the carrier dust is achieved, avoiding the impact of the secondary dust floating on the battery cell, and improving the yield and production efficiency of the battery cell.

CN223185027UActive Publication Date: 2025-08-05电投新能源科技(龙港)有限公司
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Patent Information

Application Number
CN202422169484.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-05
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

During the heterojunction PVD process, the dust on the carrier plate cannot be cleaned in time and safely, and the PVD exhaust air knife cannot completely clean up the dust caused by the use of the target material, causing the dust to float up again and affect the yield and efficiency of the battery cell.

Method used

A device for sustainable cleaning of dust on the carrier plate is designed, including a brush cleaning unit, a lifting unit and a vacuum cleaner unit. The brush cleaning unit drives the brush main body to rotate and clean the dust on the surface of the carrier plate. The lifting unit controls the contact area between the brush and the carrier plate, and the vacuum cleaner unit absorbs the cleaned dust to ensure that the cleaning process is sealed and vacuumed.

Benefits of technology

It effectively prevents dust from floating onto the surface of the battery cell, improves the yield and production efficiency of the battery cell, and ensures timely cleaning and safety of the carrier plate dust.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device capable of continuously cleaning dust foreign matters on a carrier plate and reducing dust on the surface of a blue diaphragm, and relates to the technical field of battery processing equipment. The device capable of continuously cleaning the dust foreign matter on the carrier plate and reducing the dust on the surface of the blue diaphragm comprises a brush cleaning unit arranged on a carrier plate conveying rack, and a lifting unit and a dust collection unit are arranged on the carrier plate conveying rack. According to the device capable of continuously cleaning the dust foreign matter on the carrier plate and reducing the dust on the surface of the blue diaphragm, the lifting type rotating brush capable of collecting dust is installed at a lower return inlet of a PVD main machine, the device is used for cleaning the carrier plate and adsorbing the dust, and in order to prevent secondary flying of the dust, the device is in a closed and dust collection state in the whole process; therefore, foreign matters and dust on the dust surface of the carrier plate can be conveniently and quickly cleaned, and the dust is prevented from flying to the surface of a battery piece to influence yield and efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery processing equipment, in particular to a device which can continuously clean dust and foreign matter on a carrier plate and reduce dust on the surface of a blue diaphragm. Background Art

[0002] In heterojunction, the yield and electrical performance FF are seriously affected by dust after PVD. The controllable factor is the influence of environmental dust, and the other uncontrollable factor is the dust falling off of the target material in the chamber. However, the most influential factor in the dust is the dust caused by the use of the target material, which falls onto the carrier board and then passes through the continuous air flow fluctuations in each chamber, causing the dust to float to the surface of the battery cell.

[0003] Therefore, the heterojunction PVD process in the prior art has the following defects and deficiencies:

[0004] 1. The dust on the carrier board cannot be cleaned in a timely and safe manner;

[0005] 2. The PVD unloading air knife is not enough to completely clean the dust generated during the use of the target material;

[0006] 3. The air knife will cause the dust to float up again and fall onto the surface of the battery cell.

[0007] In view of the deficiencies of the prior art, the present invention provides a device that can continuously clean dust and foreign matter on a carrier plate and reduce dust on the surface of a blue diaphragm, so as to solve the above problems. Utility Model Content

[0008] In response to the shortcomings of the existing technology, the utility model provides a device for continuously cleaning dust and foreign matter on the carrier board and reducing dust on the surface of the blue film. It is used to clean foreign matter and dust on the surface of the carrier board to prevent dust from flying to the surface of the battery cell and affecting the yield and efficiency.

[0009] To achieve the above objectives, the utility model is implemented through the following technical solutions: a device for continuously cleaning dust and foreign matter on a carrier plate and reducing dust on the surface of a blue diaphragm, comprising a brush cleaning unit arranged on a carrier plate conveyor frame, the brush cleaning unit being used to clean a carrier plate body on a conveyor belt, the brush cleaning unit comprising a brush body arranged on the conveyor belt and a support arm and a motor arranged on the carrier plate conveyor frame, the motor being arranged on the support arm and being transmission-connected to a rotating shaft of the brush cleaning unit;

[0010] The carrier conveyor frame is provided with a lifting unit for controlling the lifting and lowering of the brush cleaning unit and a dust suction unit for adsorbing and removing dust and foreign matter cleaned by the brush body.

[0011] Preferably, the lifting unit includes an electric push rod fixedly connected to the plate carrier conveyor frame, and the output end of the electric push rod is connected to the support arm.

[0012] Preferably, the bottom of the support arm is fixedly connected to a support rod, the plate carrier conveyor frame is connected to a support tube, and the support rod is slidably connected to the support tube.

[0013] Preferably, the dust suction unit includes a closed cover arranged on the support arm and a dust suction fan connecting pipe arranged on the closed cover.

[0014] Preferably, a pulley is provided on the rotating shaft of the brush body, and a belt is sleeved on the pulley and the transmission wheel at the output end of the motor.

[0015] Preferably, a metal strip is provided on the closing cover, and a dust-proof brush is provided on the metal strip.

[0016] The utility model discloses a device for continuously cleaning dust and foreign matter on a carrier plate and reducing dust on the surface of a blue diaphragm, which has the following beneficial effects:

[0017] This device can continuously clean dust and foreign matter on the carrier board and reduce dust on the surface of the blue film. A dust-absorbing and liftable rotating brush is installed at the return inlet under the PVD host. This device is used to clean the carrier board and absorb dust. To prevent dust from flying again, this device is in a closed and dust-absorbing state throughout the process, so it is convenient to quickly clean foreign matter and dust on the surface of the carrier board, and prevent dust from flying to the surface of the battery cell and affecting the yield and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic structural diagram of the dust collection unit of the present invention;

[0021] Figure 3 This is a structural diagram of the lifting unit of the utility model.

[0022] In the figure: 1. Plate carrier conveyor frame; 2. Conveyor belt; 3. Brush cleaning unit; 301. Brush body; 302. Support arm; 303. Motor; 304. Pulley; 305. Belt; 4. Lifting unit; 401. Electric push rod; 402. Support tube; 403. Support rod; 5. Dust suction unit; 501. Enclosing cover; 5011. Metal strip; 5012. Dustproof brush shield; 502. Dust suction fan connecting pipe; 6. Plate carrier body. DETAILED DESCRIPTION

[0023] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0024] The embodiments of the present application solve the problem in the prior art that carrier dust cannot be cleaned in a timely and safe manner during heterojunction PVD, and the PVD unloading air knife is insufficient to completely clean the dust generated during the use of the target material, and the air knife will cause the dust to float up and fall onto the surface of the battery cell for the second time by providing a device that can continuously clean carrier dust and foreign matter to reduce dust on the surface of the blue film.

[0025] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0026] The utility model discloses a device for continuously cleaning dust and foreign matter on a carrier plate and reducing dust on the surface of a blue diaphragm. Figure 1-3 As shown, it includes a brush cleaning unit 3 arranged on the carrier conveyor frame 1, and also includes a lifting unit 4 and a dust collection unit 5 on the carrier conveyor frame 1;

[0027] The brush cleaning unit 3 is used to clean the carrier plate body 6 on the conveyor belt 2.

[0028] The lifting unit 4 is used to control the lifting of the brush cleaning unit 3, thereby adjusting the contact area and friction between the brush body 301 and the carrier body 6, thereby ensuring that the brush cleaning unit 3 has a good cleaning effect on the carrier body 6.

[0029] The dust collection unit 5 is used to absorb and remove dust and foreign matter cleaned by the brush body 301 .

[0030] The brush cleaning unit 3 includes a brush body 301 arranged on the conveyor belt 2, a support arm 302 and a motor 303 arranged on the carrier conveyor frame 1. The brush body 301 is arranged at the lower return entrance of the PVD host, and the motor 303 is arranged on the support arm 302 and is connected to the rotating shaft of the brush cleaning unit 3; a pulley 304 is provided on the rotating shaft of the brush body 301, and a belt 305 is provided on the pulley 304 and the transmission wheel at the output end of the motor 303;

[0031] The rotation of the brush body 301 in the brush cleaning unit 3 is driven by the motor 303. The output end of the motor 303 drives the belt 305 to rotate, the belt 305 drives the pulley 304 to rotate, and the pulley 304 drives the brush body 301 to rotate along the support arm 302. When the brush body 301 contacts the surface of the carrier body 6 and rotates, the surface of the carrier body 6 is cleaned.

[0032] The lifting unit 4 includes an electric push rod 401 fixedly connected to the carrier conveyor frame 1, and the output end of the electric push rod 401 is connected to the support arm 302;

[0033] When the brush cleaning unit 3 needs to be controlled to rise and fall, it is driven by the electric push rod 401, which drives the support arm 302 to move, and the support arm 302 drives the motor 303 and the brush body 301 to move, thereby controlling the lifting action of the brush cleaning unit 3;

[0034] The bottom of the support arm 302 is fixedly connected to a support rod 403, and the plate conveyor frame 1 is connected to a support tube 402. The support rod 403 is slidably connected to the support tube 402. When controlling the lifting and lowering of the brush cleaning unit 3, the support arm 302 drives the support rod 403 to slide along the inside of the support tube 402, so that the support arm 302 is supported, ensuring the good lifting and lowering stability of the brush cleaning unit 3.

[0035] The dust collection unit 5 includes a closed cover 501 arranged on the support arm 302 and a dust collection fan connecting pipe 502 arranged on the closed cover 501. The dust collection fan connecting pipe 502 is connected to the dust collection fan. When the dust collection fan is operating, suction is generated to absorb the dust inside the closed cover 501, thereby ensuring that the device has a good cleaning effect on the carrier body 6.

[0036] A metal strip 5011 is provided on the closed cover 501, and a dust-proof brush 5012 is provided on the metal strip 5011. The metal strip 5011 and the dust-proof brush 5012 make it convenient for the carrier body 6 to enter the interior of the closed cover 501 and be isolated from the external environment when the conveyor belt 2 transports the carrier body 6.

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A device for continuously cleaning dust and foreign matter from a carrier plate and reducing dust on the surface of a blue film, comprising a brush cleaning unit (3) arranged on a carrier plate conveyor frame (1), wherein the brush cleaning unit (3) is used to clean a carrier plate body (6) on a conveyor belt (2), and is characterized in that: The brush cleaning unit (3) comprises a brush body (301) arranged on the conveyor belt (2), a support arm (302) and a motor (303) arranged on the carrier conveyor frame (1), wherein the motor (303) is arranged on the support arm (302) and is connected to the rotating shaft of the brush cleaning unit (3); The carrier conveyor frame (1) is provided with a lifting unit (4) for controlling the lifting of the brush cleaning unit (3) and a dust collecting unit (5) for absorbing and removing dust and foreign matter cleaned by the brush body (301); The dust collection unit (5) comprises a closed cover (501) arranged on the support arm (302) and a dust collection fan connecting pipe (502) arranged on the closed cover (501); The closing cover (501) is provided with a metal strip (5011), and the metal strip (5011) is provided with a dustproof brush (5012).

2. The device for continuously cleaning carrier plate dust and foreign matter and reducing dust on the surface of blue diaphragm according to claim 1 is characterized in that: The lifting unit (4) comprises an electric push rod (401) fixedly connected to the plate carrier conveyor frame (1), and the output end of the electric push rod (401) is connected to the support arm (302).

3. The device for continuously cleaning carrier plate dust and foreign matter and reducing dust on the surface of blue diaphragm according to claim 2 is characterized in that: The bottom of the support arm (302) is fixedly connected to a support rod (403), the plate carrier conveyor frame (1) is connected to a support tube (402), and the support rod (403) is slidably connected to the support tube (402).

4. The device for continuously cleaning carrier plate dust and foreign matter and reducing dust on the surface of blue diaphragm according to claim 1 is characterized in that: A pulley (304) is provided on the rotating shaft of the brush body (301), and a belt (305) is sleeved on the pulley (304) and the transmission wheel at the output end of the motor (303).