Intelligent cleaning device for forge piece production

Abstract

The utility model provides an intelligent cleaning device for forge piece production, which relates to the technical field of forge piece cleaning, and comprises a fixed frame, a movable frame and a cleaning device, two ends of a movable carrier plate are mounted in the guide groove in a sliding manner; two driving cylinders are mounted at the top of the movable carrier plate, and a cleaning basket is mounted at the output end of the bottom of one driving cylinder; a positioning vertical plate is mounted at the front end of the movable carrier plate; an air heater is mounted at the top of the outer side of the positioning vertical plate, and a distance sensor is arranged on the inner side of the positioning vertical plate; a positioning groove is further formed in the bottom of the cleaning basket; and a pushing plate is mounted in the positioning groove in a sliding manner. The forge piece is pushed by the pushing plate to be turned over on the inner side of the cleaning basket to be cleaned, the forge piece is fully cleaned, the cleaning effect and cleaning efficiency of the forge piece are improved, and the problem that the forge piece is not completely cleaned due to the fact that the face, attached to the net basket, of the forge piece is not cleaned is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of forging cleaning, in particular to an intelligent cleaning device for forging production. Background Art

[0002] During the production process, the surface of forgings may be stained with oil, dust and other debris. Rust prevention is an important part of forging production. Therefore, before the forgings are rust-proofed, a cleaning device is needed to clean the oil and other debris on the surface of the forgings. In the prior art, the forgings are usually placed in a mesh basket and immersed in water for cleaning. Due to the heavy weight of the forgings, the side of the forgings that fits the mesh basket is not cleaned, resulting in incomplete cleaning of the forgings. For this reason, the utility model improves the method of turning the forgings for cleaning. Summary of the Invention

[0003] The disclosed embodiment relates to an intelligent cleaning device for forging production, wherein the forgings are placed in a cleaning basket and immersed in water containing detergent in a cleaning water tank, and when the cleaning basket rotates, a lever pushes a push plate to move upward inside a positioning groove, and the top of the push plate pushes the forging to flip inside the cleaning basket, so that the side of the forging contacting the cleaning basket is flipped upward for easy cleaning, thereby preventing residual oil on the forging. Multiple push plates flip the forgings multiple times, which fully cleans the forgings and improves the cleaning effect and efficiency of the forgings.

[0004] According to a first aspect of the present disclosure, there is provided an intelligent cleaning device for forging production, which specifically includes: a fixed frame, which is a rectangular frame structure, and a guide groove is provided on the top of the fixed frame; the two ends of a movable carrier are slidably installed inside the guide groove; two driving cylinders are installed on the top of the movable carrier, and a cleaning basket is installed on the output end of the bottom of one driving cylinder; a positioning vertical plate is installed at the front end of the movable carrier; the positioning vertical plate is a rectangular plate structure, and a hot air blower is installed on the top of the outer side of the positioning vertical plate, and a distance sensor is provided on the inner side of the positioning vertical plate, and the positioning vertical plate is located on the front side of the fixed frame; a plurality of water-permeable holes are provided on the bottom of the cleaning basket, and a positioning groove is also provided on the bottom of the cleaning basket; a push plate is slidably installed inside the positioning groove; the bottom of the push plate is an arc-shaped structure.

[0005] Furthermore, the cleaning basket is a circular structure, and a driving ring is installed at the bottom of the outer side of the cleaning basket; the driving ring is an annular structure, and a serrated structure is provided at the bottom of the driving ring; a cleaning water tank is installed on one side of the bottom of the fixed frame.

[0006] Furthermore, the cleaning water tank is a rectangular structure, and a servo motor is installed on the outside of the cleaning water tank. The output end of the servo motor passes through the side wall of the cleaning water tank and is installed with a gear, and the gear on the output end of the servo motor on the outside of the cleaning water tank is meshed with the serrated structure at the bottom of the drive ring; a bracket is installed on the other side of the bottom of the fixed frame; the top of the bracket is a ring structure, and a cleaning basket is placed on the top of the bracket.

[0007] Furthermore, a guide pipe is installed on the output end of the hot air blower on the top of the positioning vertical plate; the outer side of the guide pipe is connected to multiple diversion pipes; and an electric valve is installed on the outer side of the diversion pipe.

[0008] Furthermore, the side end of the diversion pipe is connected to the middle position of the horizontal pipe; multiple nozzles are installed on the outer side of the horizontal pipe; the nozzles are installed on the positioning vertical plate, and the output end of the nozzle faces the cleaning basket.

[0009] Furthermore, a movable plate is installed on the other output end of the driving cylinder at the top of the movable carrier plate; the movable plate is slidably installed on the outside of the output end of the top of the movable carrier plate, and a cleaning plate is installed on the bottom of the movable plate through a spring; a brush is provided at the bottom of the cleaning plate, and the cleaning plate is slidably installed on the inner side of the cleaning basket.

[0010] Furthermore, side plates are provided on both sides of the bottom of the push plate; the top of the side plate is connected to the bottom of the cleaning basket through a spring; a lever is installed on the inner side of the cleaning water tank; the lever is a cylindrical structure, and the lever is slidably installed on the outer side of the push plate.

[0011] The utility model provides an intelligent cleaning device for forging production, which has the following beneficial effects:

[0012] The utility model is used to push the forgings to turn over on the inner side of the cleaning basket by using the pushing plate for cleaning. When the forgings are cleaned, the forgings are placed in the cleaning basket and immersed in water containing detergent in the cleaning water tank. When the cleaning basket rotates, the driving rod pushes the pushing plate to move upward inside the positioning groove, and the top of the pushing plate pushes the forgings to turn over on the inner side of the cleaning basket, so that the side of the forgings contacting the cleaning basket is turned over to the upper side for easy cleaning, thereby preventing the existence of residual oil stains on the forgings. The pushing plates at multiple locations turn over the forgings multiple times, so that the forgings are fully cleaned, thereby improving the cleaning effect and cleaning efficiency of the forgings.

[0013] In addition, by using a cleaning plate to clean the forgings, when cleaning the forgings, the cleaning basket drives the forgings to be immersed in the water in the cleaning tank, and the cleaning plate moves downward and is placed above the forgings inside the cleaning basket. When the cleaning basket rotates, the cleaning plate does not rotate, and the brush at the bottom of the cleaning plate cleans the forgings, reducing the work of manual cleaning with a brush. The cleaning plate cooperates with the water flow for cleaning, and the cleaning effect is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings of the embodiments will be briefly introduced below.

[0015] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0016] In the attached figure:

[0017] Figure 1 A schematic diagram showing the overall structure of the present application;

[0018] Figure 2 Shows a schematic cross-sectional structure diagram of the cleaning water tank of the present application;

[0019] Figure 3 A schematic diagram of the bottom three-dimensional structure of the positioning vertical plate of the present application is shown;

[0020] Figure 4 Shows a schematic diagram of the three-dimensional structure of the cleaning plate of the present application;

[0021] Figure 5 A schematic diagram of the three-dimensional structure of the shift lever of the present application is shown;

[0022] Figure 6 A schematic diagram of the three-dimensional structure of the push plate of the present application is shown;

[0023] Reference Signs List

[0024] 1. Fixed frame; 101. Guide groove; 102. Movable carrier plate; 103. Cleaning basket; 104. Drive ring; 105. Cleaning water tank; 106. Bracket;

[0025] 2. Positioning vertical plate; 201. Diversion pipe; 202. Diversion pipe; 203. Horizontal pipe; 204. Nozzle; 205. Movable plate; 206. Cleaning plate;

[0026] 3. Positioning slot; 301. Push plate; 302. Side plate; 303. Push lever. DETAILED DESCRIPTION

[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Please refer to Figures 1 to 6 :

[0029] Example 1:

[0030] The utility model proposes an intelligent cleaning device for forging production, comprising: a fixed frame 1, the fixed frame 1 is a rectangular frame structure, and a guide groove 101 is opened on the top of the fixed frame 1; the two ends of a movable carrier 102 are slidably installed inside the guide groove 101; two driving cylinders are installed on the top of the movable carrier 102, and a cleaning basket 103 is installed on the output end of the bottom of one driving cylinder; the cleaning basket 103 is a circular structure, and a driving ring 104 is installed on the bottom of the outer side of the cleaning basket 103; the driving ring 104 is an annular structure, and the bottom of the driving ring 104 is A serrated structure is provided on the bottom of the fixed frame 1; a cleaning water tank 105 is installed on one side of the bottom of the fixed frame 1; the cleaning water tank 105 is a rectangular structure, and a servo motor is installed on the outside of the cleaning water tank 105, and the output end of the servo motor passes through the side wall of the cleaning water tank 105 and is installed with a gear, and the gear on the output end of the servo motor on the outside of the cleaning water tank 105 is meshed with the serrated structure at the bottom of the drive ring 104; a bracket 106 is installed on the other side of the bottom of the fixed frame 1; the top of the bracket 106 is a ring structure, and a cleaning basket 103 is placed on the top of the bracket 106.

[0031] In the embodiment of the present disclosure, when cleaning the forgings, water containing cleaning agent is stored in the cleaning water tank 105. The forgings to be cleaned are placed on the inner side of the cleaning basket 103, and the movable carrier 102 is pushed to move to the top of the cleaning water tank 105. A driving cylinder on the movable carrier 102 drives the cleaning basket 103 to move downward, so that the cleaning basket 103 drives the forgings to be immersed in the water in the cleaning water tank 105. The gear at the output end of the servo motor outside the cleaning water tank 105 drives the driving ring 104 to rotate, so that the driving ring 104 drives the cleaning basket 103 to rotate, and the cleaning basket 103 drives the forgings to be cleaned in the water. After cleaning, a driving cylinder on the top of the movable carrier 102 drives the cleaning basket 103 to move upward and out of the water surface, and pushes the movable carrier 102 along the guide groove 101 to drive the top of the bracket 106. The cleaning basket 103 moves downward, and the bracket 106 supports the cleaning basket 103, which is convenient for taking out the cleaned forgings.

[0032] Embodiment 2, on the basis of embodiment 1, a positioning vertical plate 2 is installed at the front end of the movable carrier plate 102; the positioning vertical plate 2 is a rectangular plate structure, and a hot air blower is installed on the top of the outer side of the positioning vertical plate 2, and a distance sensor is provided on the inner side of the positioning vertical plate 2, and the positioning vertical plate 2 is located at the front side of the fixed frame 1; a guide pipe 201 is installed on the output end of the hot air blower on the top of the positioning vertical plate 2; the outer side of the guide pipe 201 is connected to multiple shunt pipes 202; an electric valve is installed on the outer side of the shunt pipe 202; the middle position of the side end of the shunt pipe 202 and the horizontal pipe 203 The horizontal pipe 203 is connected; multiple nozzles 204 are installed on the outside of the horizontal pipe 203; the nozzles 204 are installed on the positioning vertical plate 2, and the output end of the nozzle 204 is facing the cleaning basket 103; a movable plate 205 is installed on the output end of the other driving cylinder at the top of the movable carrier plate 102; the movable plate 205 is slidably mounted on the outside of the output end of the top of the movable carrier plate 102, and a cleaning plate 206 is installed on the bottom of the movable plate 205 through a spring; a brush is provided at the bottom of the cleaning plate 206, and the cleaning plate 206 is slidably mounted on the inner side of the cleaning basket 103, when the forging is being processed. During cleaning, another driving cylinder on the top of the movable carrier plate 102 drives the movable plate 205 to move downward, and the bottom of the movable plate 205 drives the cleaning plate 206 to be placed on the forging inside the cleaning basket 103 through a spring. The cleaning basket 103 drives the forging to rotate, and the cleaning plate 206 cleans the surface of the forging. After the forging in the cleaning basket 103 is cleaned, it moves upward, and the distance sensor on the inner side of the positioning vertical plate 2 locates the height of the cleaning basket 103, and the electric valves on the diversion pipes 202 at different heights are opened or closed. The hot air blower at the top front side of plate 2 is working, and the airflow generated by the hot air blower flows into the diversion pipe 202 through the guide pipe 201. The valve on the diversion pipe 202 of appropriate height is in the open state, and the airflow enters the interior of each nozzle 204 through the horizontal pipe 203. The nozzle 204 faces the inner side of the cleaning basket 103, so that the airflow dries the forgings on the cleaning basket 103 to prevent rust caused by residual water marks. The positioning vertical plate 2 moves with the movable carrier plate 102, so that the hot air flow ejected from the nozzle 204 continues to dry the forgings.

[0033] Example 3: On the basis of Example 1, a plurality of water-permeable holes are provided at the bottom of the cleaning basket 103, and a positioning groove 3 is also provided at the bottom of the cleaning basket 103; a push plate 301 is slidably installed inside the positioning groove 3; the bottom of the push plate 301 is an arc-shaped structure; side plates 302 are provided on both sides of the bottom of the push plate 301; the top of the side plate 302 is connected to the bottom of the cleaning basket 103 through a spring; a lever 303 is installed on the inner side of the cleaning water tank 105; the lever 303 is a cylindrical structure, and the lever 303 is slidably installed on the outer side of the push plate 301, when cleaning the forging When the cleaning basket 103 drives the forging to be placed in the water inside the cleaning water tank 105, and when the cleaning basket 103 rotates, it drives the push plate 301 to rotate to the position of the lever 303, and the lever 303 contacts the outer side of the push plate 301, and the push plate 301 moves upward inside the positioning groove 3. The top of the push plate 301 pushes the forging to turn over, which is convenient for cleaning the other side of the forging. Multiple push plates 301 make the forging turn over multiple times to prevent any missed cleaning positions. Under the action of the spring, the side plate 302 drives the push plate 301 to return to its original position, which is convenient for moving again.

[0034] The working principle of this embodiment is as follows: when in use, the forgings to be cleaned are placed in the cleaning basket 103, and a driving cylinder on the movable carrier plate 102 drives the cleaning basket 103 to move downward and immerse it in the water containing detergent in the cleaning tank 105. The gear at the output end of the servo motor outside the cleaning tank 105 drives the driving ring 104 to rotate, and the driving ring 104 drives the forgings in the cleaning basket 103 to be cleaned in the water. When the cleaning basket 103 drives the pushing plate 301 to rotate to the position of the shifting rod 303, the shifting rod 303 pushes the pushing plate 301 to move upward in the positioning groove 3, and the top of the pushing plate 301 pushes the forging to turn over, and another driving cylinder on the top of the movable carrier plate 102 drives The cleaning plate 206 at the bottom of the movable plate 205 is placed on the forging, the cleaning basket 103 drives the forging to rotate, and the cleaning plate 206 cleans the surface of the forging. After cleaning, a driving cylinder at the top of the movable carrier plate 102 drives the cleaning basket 103 to move upward and out of the water surface. The distance sensor on the inner side of the positioning vertical plate 2 positions the height of the cleaning basket 103. The airflow generated by the hot air blower at the top of the front side of the positioning vertical plate 2 flows into the diversion pipe 202 through the guide pipe 201. The valve on the diversion pipe 202 of appropriate height is in the open state. The airflow enters each nozzle 204 through the horizontal pipe 203, and the nozzle 204 is directed towards the forging on the cleaning basket 103 for drying.

[0035] In this article, there are several points to note:

[0036] 1. The drawings of the embodiments of the present disclosure only relate to the structures related to the embodiments of the present disclosure. Other structures may refer to conventional designs.

[0037] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to form new embodiments.

[0038] The above are only specific embodiments of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.

Claims

1. An intelligent cleaning device for forging production, comprising: A fixed frame (1), wherein a guide groove (101) is provided on the top of the fixed frame (1); two ends of a movable carrier (102) are slidably installed inside the guide groove (101); it is characterized in that two driving cylinders are installed on the top of the movable carrier (102), and a cleaning basket (103) is installed on the output end of the bottom of one driving cylinder; a positioning vertical plate (2) is installed at the front end of the movable carrier (102); a hot air blower is installed on the top of the outer side of the positioning vertical plate (2), and a distance sensor is provided on the inner side of the positioning vertical plate (2), and the positioning vertical plate (2) is located at the front side of the fixed frame (1); a plurality of water-permeable holes are provided on the bottom of the cleaning basket (103), and a positioning groove (3) is also provided on the bottom of the cleaning basket (103); a push plate (301) is slidably installed inside the positioning groove (3).

2. The intelligent cleaning device for forging production according to claim 1, characterized in that: A driving ring (104) is installed at the bottom outside the cleaning basket (103); a sawtooth structure is provided at the bottom of the driving ring (104); and a cleaning water tank (105) is installed at one side of the bottom of the fixed frame (1).

3. The intelligent cleaning device for forging production according to claim 2, characterized in that: A servo motor is installed on the outside of the cleaning water tank (105); a gear is installed on the output end of the servo motor through the side wall of the cleaning water tank (105); and the gear on the output end of the servo motor on the outside of the cleaning water tank (105) is meshed and connected with the serrated structure at the bottom of the drive ring (104); a bracket (106) is installed on the other side of the bottom of the fixed frame (1); and a cleaning basket (103) is placed on the top of the bracket (106).

4. The intelligent cleaning device for forging production according to claim 3, characterized in that: A guide pipe (201) is installed on the output end of the hot air blower at the top of the positioning vertical plate (2); the outer side of the guide pipe (201) is connected to multiple diversion pipes (202); and an electric valve is installed on the outer side of the diversion pipe (202).

5. The intelligent cleaning device for forging production according to claim 4, characterized in that: The side end of the diversion pipe (202) is connected to the middle position of the horizontal pipe (203); multiple nozzles (204) are installed on the outer side of the horizontal pipe (203); the nozzles (204) are installed on the positioning vertical plate (2), and the output end of the nozzle (204) faces the cleaning basket (103).

6. The intelligent cleaning device for forging production according to claim 5, characterized in that: A movable plate (205) is installed on the output end of the driving cylinder at another location on the top of the movable carrier plate (102); the movable plate (205) is slidably installed on the outside of the output end of the top of the movable carrier plate (102), and a cleaning plate (206) is installed on the bottom of the movable plate (205) via a spring; a brush is provided on the bottom of the cleaning plate (206), and the cleaning plate (206) is slidably installed on the inner side of the cleaning basket (103).

7. The intelligent cleaning device for forging production according to claim 6, characterized in that: Side plates (302) are provided on both sides of the bottom of the push plate (301); the top of the side plate (302) is connected to the bottom of the cleaning basket (103) through a spring; a lever (303) is installed on the inner side of the cleaning water tank (105); the lever (303) is slidably installed on the outer side of the push plate (301).

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