Forging device for wear-resistant steel balls

By setting up a combined structure of slide chute, guide rod, bump and baffle in the forging device, the problem of Mars splashing during forging is solved, safety protection and stable positioning of forging models are achieved, and production safety and stability are improved.

CN223185461UActive Publication Date: 2025-08-05JIANGSU YUTE WEAR RESISTANT TECH CO LTD
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Patent Information

Application Number
CN202421652879.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-08-05
Estimated Expiration
2035-04-29

AI Technical Summary

Technical Problem

When forging a steel ball, sparks or splashes of residues may harm people around you, and existing devices lack effective protection measures.

Method used

A wear-resistant steel ball forging device is designed. By providing a combined structure of slide chute, guide rod, bump and baffle on the outside of the forging model, the baffle can move and block splashing residues or sparks, and at the same time, fixing the forging model through the engagement of the positioning groove and the positioning rod to prevent it from moving.

Benefits of technology

It effectively reduces the splash of debris or Mars, provides safety protection, and ensures that the forging model is not easy to move during the forging process, improving the stability of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel ball forging, in particular to a wear-resistant steel ball forging device which comprises a heavy press, a forging hammer, a workbench and a bolt, a forging model is arranged on the upper end face of the workbench, a mounting block with one side in an arc shape is fixedly connected to the outer side of the forging model, a sliding groove is formed in the upper end face of the workbench, and the bolt is arranged in the sliding groove. A sliding groove is formed in the outer side of the forging model, a guide rod is arranged on the inner side of the sliding groove, a protruding block is connected to the outer side of the guide rod in a sliding mode, and a baffle is fixedly connected to the top of the protruding block. By means of the structure, the baffle can be connected to the outer sides of forging models of different sizes in a sleeving mode, when a heavy press drives the forging hammer to forge steel parts placed on the forging models, the baffle can block part of scraps or sparks, splashing of the scraps or the sparks is reduced as much as possible, and certain protection is provided for surrounding people.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel ball forging, in particular to a forging device for wear-resistant steel balls. Background Art

[0002] Steel balls are divided into grinding steel balls, forging steel balls, and casting steel balls according to the production and processing technology. They are divided into bearing steel balls, stainless steel balls, carbon steel balls, copper bearing steel balls, alloy balls, etc. according to the processing materials. Forging refers to the process of forging metal in a red-hot state through equipment such as air hammers or presses to produce objects. This operation is usually achieved through a forging device for wear-resistant steel balls. The heavy hammer body is combined with a forging mold with an arc-shaped groove to hammer the softened wear-resistant steel ball, thereby hammering the steel block into a spherical shape.

[0003] When a wear-resistant steel ball forging device is used to forge a steel ball, the steel ball is usually in a calcined state. When a heavy hammer acts on the steel ball, sparks or debris usually fly, which may hurt people around. Therefore, a wear-resistant steel ball forging device is proposed to solve the above problem. Utility Model Content

[0004] The purpose of the utility model is to provide a forging device for wear-resistant steel balls to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A forging device for wear-resistant steel balls includes a heavy press, a forging hammer, a workbench and bolts, wherein the upper end surface of the workbench is provided with a forging model, the outer side of the forging model is fixedly connected to a mounting block with an arc-shaped side, the inner side of which is provided with a first screw hole, the upper end surface of the workbench is provided with a second screw hole with the same aperture size, the aperture size of the first screw hole is equal to the aperture size of the second screw hole, the upper end surface of the workbench is provided with a slide groove, the inner side of the slide groove is provided with a guide rod, the two ends of the guide rod are fixedly connected to the inner wall of the slide groove, the outer side of the guide rod is slidably connected to a protrusion, the top of the protrusion is fixedly connected to a baffle with an L-shaped longitudinal section, and the baffles are arranged at equal angles with the same center of the circle on the outside of the forging model.

[0007] Preferably, a first spring is sleeved on the outer side of the guide rod, and the two ends of the first spring are fixedly connected to the inner wall of the slide groove and one side of the protrusion respectively. A second spring is fixedly connected to the side of the protrusion away from the first spring, and the other end of the second spring is fixedly connected to the inner wall on the other side of the slide groove. The second spring is sleeved on the outer side of the guide rod.

[0008] Preferably, a plurality of positioning rods of equal size are fixedly connected to the bottom of the forging mold, and a positioning groove is provided on the upper end surface of the workbench, and the positioning rods are engaged with the inner side of the positioning groove.

[0009] Preferably, the mounting blocks are arranged in an equiangular array with the same center, and there are three mounting blocks in total.

[0010] Preferably, the baffle is arranged on the top of the workbench, and the baffle and the workbench are arranged to slide relative to each other.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. In the present invention, a structure consisting of a chute, a guide rod, a protrusion, and a baffle is provided on the outside of the forging model. When the baffle is pushed, the baffle can move along with the protrusion. The protrusion slides inside the chute under the guidance of the guide rod, thereby changing the position of the baffle, so that it can be sleeved on the outside of forging models of different sizes. When the heavy press drives the forging hammer to forge the steel piece placed on the forging model, the baffle can block some debris or sparks, thereby minimizing the splash of debris or sparks and providing some protection for people around.

[0013] 2. In the utility model, a structure consisting of a positioning groove, a positioning rod and a mounting block is provided. The positioning rod is first engaged with the inner side of the positioning groove, and then a bolt is passed through the first screw hole on the inner side of the mounting block and the second screw hole of the workbench, so as to position and install the forging model. The engagement of the positioning groove and the positioning rod can make the forging model less likely to move after being subjected to the force of the forging hammer, thereby solving the problem that the movement of the forging model may affect the production of wear-resistant steel balls. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 For this utility model Figure 1 Schematic diagram of the structure at A;

[0016] Figure 3 This is a schematic diagram of the installation structure of the forging model of the utility model;

[0017] Figure 4 This is a structural diagram of the workbench of the utility model;

[0018] Figure 5 This is a schematic diagram of the installation structure of the installation block of the utility model;

[0019] Figure 6 This is a schematic diagram of the baffle installation structure of the utility model.

[0020] In the figure: 1. heavy press; 2. forging hammer; 3. workbench; 4. positioning groove; 5. positioning rod; 6. forging model; 7. mounting block; 8. first screw hole; 9. second screw hole; 10. slide groove; 11. guide rod; 12. bump; 13. baffle; 14. first spring; 15. second spring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0023] Unless otherwise specifically stated, the relative arrangement of the parts and steps, the numerical expressions and the numerical values set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The techniques, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values should be interpreted as being merely exemplary and not as limitations. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, and therefore, once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0024] In the description of the present invention, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0025] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0026] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of this utility model.

[0027] See also Figure 1-6 , the utility model provides a technical solution:

[0028] A forging device for wear-resistant steel balls includes a heavy press 1, a forging hammer 2, a workbench 3 and bolts. A forging model 6 is provided on the upper end surface of the workbench 3. A mounting block 7 with an arc-shaped side is fixedly connected to the outer side of the forging model 6. A first screw hole 8 is provided on the inner side of the mounting block 7. A second screw hole 9 with an equal aperture is provided on the upper end surface of the workbench 3. The aperture size of the first screw hole 8 is equal to the aperture size of the second screw hole 9. A slide groove 10 is provided on the upper end surface of the workbench 3. A guide rod 11 is provided on the inner side of the slide groove 10. Both ends of the guide rod 11 are fixedly connected to the inner wall of the slide groove 10. A protrusion 12 is slidably connected to the outer side of the guide rod 11. The top of the protrusion 12 is fixedly connected to a baffle 13 with an L-shaped longitudinal section. The baffles 13 are arranged at equal angles on the outer side of the forging model 6 with the same center.

[0029] The outer side of the guide rod 11 is sleeved with a first spring 14, and the two ends of the first spring 14 are fixedly connected to the inner wall of the slide 10 and one side of the protrusion 12 respectively. The side of the protrusion 12 away from the first spring 14 is fixedly connected with a second spring 15, and the other end of the second spring 15 is fixedly connected to the inner wall of the other side of the slide 10. The second spring 15 is sleeved on the outer side of the guide rod 11. This arrangement enables the installation of the first spring 14 and the second spring 15 to be realized, and the protrusion 12 is protected to a certain extent; the bottom of the forging model 6 is fixedly connected with a plurality of positioning rods 5 of equal size, and the workbench 3 is fixedly connected to the bottom of the forging model 6. A positioning groove 4 is provided on the upper end surface, and a positioning rod 5 is engaged with the inner side of the positioning groove 4. This arrangement makes it difficult for the forging model 6 to move after being subjected to the force of the forging hammer 2 due to the engagement of the positioning groove 4 and the positioning rod 5; the mounting blocks 7 are arranged in an equiangular array with the same center, and there are three mounting blocks 7. This arrangement makes it possible to install the forging model 6 through the mounting blocks 7; a baffle 13 is arranged on the top of the workbench 3, and the baffle 13 and the workbench 3 are arranged to slide relative to each other. This arrangement allows the baffle 13 to block some debris or sparks, thereby minimizing the splashing of debris or sparks.

[0030] Working process: All electrical appliances in the present invention are provided with an external power supply. When the forging device for wear-resistant steel balls is used to forge the steel balls, the steel balls to be processed after calcination are placed on the forging model 6, and the heavy press 1 is started. The heavy press 1 drives the forging hammer 2 connected thereto to move toward the workbench 3. The forging hammer 2 acts on the steel parts on the forging model 6, and then the steel parts are manually rotated so that the steel parts are continuously acted upon by the forging hammer 2 and the forging model 6, and finally wear-resistant steel balls are formed. In this process, the steel balls after calcination are acted upon by the forging hammer 2 with a large amount of force, and debris or sparks may be generated. The baffle 13 can block part of the debris or sparks, minimize the splashing of debris or sparks, and provide some protection for people around. When the forging model 6 needs to be replaced, Disengage one side of the bolt from the second screw hole 9 and the first screw hole 8 opened on the inner side of the mounting block 7, and then drag the forging model 6 upward to disengage the positioning rod 5 from the positioning groove 4, thus completing the disassembly of the forging model 6. The reverse operation can be used to install the forging model 6. The engagement of the positioning groove 4 and the positioning rod 5 can make the forging model 6 less likely to move after being subjected to the force of the forging hammer 2, and push the baffle 13. The baffle 13 can move with the protrusion 12. The protrusion 12 slides inside the slide groove 10 under the guidance of the guide rod 11, thereby changing the position of the baffle 13, so that the baffle 13 can be sleeved on the outside of forging models 6 of different sizes. In this process, the first spring 14 and the second spring 15 will be stretched or compressed, thereby providing certain protection for the protrusion 12.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A forging device for wear-resistant steel balls, comprising a heavy press (1), a forging hammer (2), a workbench (3) and a bolt, characterized in that: The upper end surface of the workbench (3) is provided with a forging model (6), the outer side of the forging model (6) is fixedly connected with a mounting block (7) with an arc-shaped side, the inner side of the mounting block (7) is provided with a first screw hole (8), the upper end surface of the workbench (3) is provided with a second screw hole (9) with the same aperture size, the aperture size of the first screw hole (8) is equal to the aperture size of the second screw hole (9), the upper end surface of the workbench (3) is provided with a slide groove (10), the inner side of the slide groove (10) is provided with a guide rod (11), the two ends of the guide rod (11) are fixedly connected to the inner wall of the slide groove (10), the outer side of the guide rod (11) is slidably connected with a protrusion (12), the top of the protrusion (12) is fixedly connected with a baffle (13) with an L-shaped longitudinal section, and the baffle (13) is arranged at equal angles with the same center of the circle on the outer side of the forging model (6).

2. The forging device for wear-resistant steel balls according to claim 1, characterized in that: A first spring (14) is sleeved on the outer side of the guide rod (11), and the two ends of the first spring (14) are fixedly connected to the inner wall of the slide groove (10) and one side of the protrusion (12) respectively. A second spring (15) is fixedly connected to the side of the protrusion (12) away from the first spring (14), and the other end of the second spring (15) is fixedly connected to the inner wall of the other side of the slide groove (10). The second spring (15) is sleeved on the outer side of the guide rod (11).

3. The forging device for wear-resistant steel balls according to claim 1, characterized in that: The bottom of the forging model (6) is fixedly connected with a plurality of positioning rods (5) of equal size, the upper end surface of the workbench (3) is provided with a positioning groove (4), and the positioning rods (5) are engaged with the inner side of the positioning groove (4).

4. The forging device for wear-resistant steel balls according to claim 1, characterized in that: The mounting blocks (7) are arranged in an equiangular array with the same center, and there are three mounting blocks (7) in total.

5. The forging device for wear-resistant steel balls according to claim 1, characterized in that: The baffle (13) is arranged on the top of the workbench (3), and the baffle (13) and the workbench (3) are arranged to slide relative to each other.