Novel blade insert structure

Through the design of multi-stage blade insert structure, the problem of blade cavity processing is solved, product quality and processing efficiency are improved, and cost is reduced.

CN223185520UActive Publication Date: 2025-08-05CHONGQING GUANGCHENG TOOLING CO LTD
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Patent Information

Application Number
CN202422138816.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-05
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing blade cavity processing is difficult, and the conventional insert structure is prone to break at weak points or the deep cavity processing time is long, which is high in cost, which affects product quality.

Method used

A multi-stage blade insert structure is adopted, including a first combined insert, a first intermediate insert, a second combined insert, a second intermediate insert and a third combined insert that are connected in sequence. The combination is achieved by connecting the boss and the groove to avoid weak points and deep cavity processing problems.

Benefits of technology

It improves product quality and processing efficiency, reduces processing costs, and solves weak points and deep cavity processing problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel blade insert structure which is characterized by comprising a first combined insert, a first middle insert, a second combined insert, a second middle insert and a third combined insert which are sequentially connected, first hanging tables are arranged on the lower portions of the left side ends of the three first single-side inserts, a first blade forming cavity is formed between any two adjacent first single-side inserts, the first blade forming cavities are located on the upper portions of the right sides of the first single-side inserts, and semi-cylindrical table forming cavities are symmetrically formed in the front side face and the rear side face of the first middle insert. The structure of the second middle insert is the same as that of the first middle insert, and the structure of the second middle insert is the same as that of the first middle insert. The multi-section type insert structure has the beneficial effects that the multi-section type insert structure not only avoids weak points at the position of a cylindrical boss cavity, but also avoids the problem that a deep cavity is difficult to process, improves the product quality and the processing efficiency, and reduces the processing cost.
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Description

Technical Field

[0001] The utility model relates to the field of radiator mold structures, in particular to a novel blade insert structure. Background Art

[0002] With the changes in communication technology and the full commercialization of 5G communication, its communication base stations have increasingly higher requirements for the heat dissipation capacity of the radiator shell. The current practice is to increase the height of the heat dissipation teeth on the radiator shell. Therefore, the requirements for the manufacturing of die-casting molds are higher. First, how to solve the problem of processing and manufacturing the cavity of the high-tooth blade mold, and second, how to ensure the internal and external quality requirements of the product molding by the designed and manufactured mold. For the casting of high-tooth radiators, due to the difficulty in processing the blade cavity, the mold adopts an insert structure to form the cavity. The conventional insert structure is made into a single-sided edge processing, polishing, and inspection, which can reduce the cost of replacing spare parts. However, some blade cavities have multiple cylindrical structures. If they are made into single-piece inserts, weak points will appear and they are prone to breakage. If they are made into thicker inserts, deep cavities need to be processed. However, such deep cavities can only be processed by discharge machining, which not only takes a long time to process, but also requires a long time to polish, which increases the processing difficulty and processing cost. It also affects the surface quality of the product and is prone to sticking, tearing, and meat falling. Summary of the Invention

[0003] In view of the above-mentioned deficiencies in the prior art, the present invention provides a novel blade insert structure, which has a simple structure and is easy to process, thus solving the weakness and processing difficulty problems in the prior art.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A novel blade insert structure, characterized in that it includes a first combination insert, a first middle insert, a second combination insert, a second middle insert, and a third combination insert connected in sequence, wherein the first combination insert includes three stacked first unilateral inserts, the lower part of the left end of the three first unilateral inserts all have a first hanging platform, a first blade forming cavity is provided between any two adjacent first unilateral inserts, the first blade forming cavity is located at the upper right part of the first unilateral insert, the front and rear side surfaces of the first middle insert have symmetrically arranged semi-cylindrical platform forming cavities, the structure of the second middle insert is the same as that of the first middle insert, the second combination insert includes three stacked second unilateral inserts, a second blade forming cavity is provided between any two adjacent second unilateral inserts, the second blade forming cavity is located at the upper part of the second unilateral insert, the third combination insert includes three stacked third unilateral inserts, a third blade forming cavity is provided between any two adjacent third unilateral inserts, the third blade forming cavity is located at the upper left part of the third unilateral insert, and the lower part of the right end of the three third unilateral inserts all have a second hanging platform.

[0006] Furthermore, the first middle insert and the second middle insert have connecting bosses on both left and right sides of their lower parts, and the first assembly insert, the second assembly insert and the third assembly insert have grooves corresponding to the connecting bosses.

[0007] Furthermore, the bottom surfaces of the second and third combined inlay blocks have pressure strip limiting grooves.

[0008] The beneficial effects of the utility model include: the multi-segment insert structure avoids the weak points at the cylindrical boss cavity position, and avoids the problem of deep cavity difficult to process, thereby improving product quality and processing efficiency and reducing processing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural diagram of the present utility model. DETAILED DESCRIPTION

[0010] The present invention will be described in further detail below with reference to specific embodiments and accompanying drawings.

[0011] A kind of Figure 1 The novel blade insert structure shown includes a first composite insert 1, a first intermediate insert 2, a second composite insert 3, a second intermediate insert 4, and a third composite insert 5, which are connected in sequence. The first composite insert 1, the first intermediate insert 2, the second composite insert 3, the second intermediate insert 4, and the third composite insert 5 are of comparable thickness. The first composite insert 1 includes three stacked first single-sided inserts, each of which has a first hanging platform 6 at the lower left end for limiting its position at the rear end of the mold frame. A first blade forming cavity 7 is provided between any two adjacent first single-sided inserts for filling with high-tooth blades to form the radiator during die casting. The first blade forming cavity 7 is located at the upper right side of the first single-sided insert. The front and rear sides of the first intermediate insert 2 have symmetrically arranged semi-cylindrical conical forming cavities 8, which, together with the semi-cylindrical conical forming cavities 8 on the other blade insert structures, form a complete cylindrical conical forming cavity. The structure of the second intermediate insert 4 is identical to that of the first intermediate insert 2. The second composite insert 3 comprises three stacked second single-sided inserts. A second blade-forming cavity 9 is located between any two adjacent second single-sided inserts, for forming intermediate heat dissipation blades. The second blade-forming cavity 9 is located at the top of the second single-sided inserts. The third composite insert 5 comprises three stacked third single-sided inserts. A third blade-forming cavity 10 is located between any two adjacent third single-sided inserts. The third blade-forming cavity 10 is located at the upper left side of the third single-sided inserts. The lower right side of each of the three third single-sided inserts has a second hanging platform 11 for limiting its position at the rear end of the die frame of the die-casting mold.

[0012] The first intermediate insert 2 and the second intermediate insert 4 have connecting bosses 12 on both sides of their lower parts. The first assembly insert 1, the second assembly insert 3, and the third assembly insert 5 all have grooves 13 corresponding to the connecting bosses 12. The first assembly insert 1, the first intermediate insert 2, the second assembly insert 3, the second intermediate insert 4, and the third assembly insert 5 are connected in sequence by connecting bosses 12 and grooves 13.

[0013] To facilitate installation of multiple novel blade insert structures on the die-casting mold, the bottom surfaces of the second and third assembly inserts 3 and 5 in this embodiment have bead retaining grooves 14. Multiple novel blade insert structures in this embodiment can be freely arranged with the monolithic blade insert to form the cavity structure of the entire radiator blade.

[0014] The above is a detailed introduction to the technical solutions provided by the embodiments of the present invention. Specific examples are used herein to illustrate the principles and implementation methods of the embodiments of the present invention. The description of the above embodiments is only applicable to help understand the principles of the embodiments of the present invention. At the same time, for those skilled in the art, according to the embodiments of the present invention, there may be changes in the specific implementation methods and application scopes. In summary, the contents of this specification should not be understood as limiting the present invention.

Claims

1. A new blade insert structure, characterized by: The invention comprises a first combined insert (1), a first middle insert (2), a second combined insert (3), a second middle insert (4), and a third combined insert (5) connected in sequence, wherein the first combined insert (1) comprises three stacked first single-sided inserts, the lower portion of the left end of each of the three first single-sided inserts has a first hanging platform (6), a first blade forming cavity (7) is provided between any two adjacent first single-sided inserts, the first blade forming cavity (7) is located at the upper right portion of the first single-sided insert, the front and rear sides of the first middle insert (2) have symmetrically arranged semi-cylindrical platform forming cavities (8), the lower portion of the left end of the second middle insert (4) has a first hanging platform (6), and a first blade forming cavity (7) is provided between any two adjacent first single-sided inserts. The first blade forming cavity (7) is located at the upper right portion of the first single-sided insert, the front and rear sides of the first middle insert (2) have symmetrically arranged semi-cylindrical platform forming cavities (8), and the lower portion of the left end of the second middle insert (4) has a first hanging platform (6). The structure is the same as that of the first middle insert (2); the second combined insert (3) includes three stacked second single-sided inserts, a second blade forming cavity (9) is provided between any two adjacent second single-sided inserts, and the second blade forming cavity (9) is located at the upper part of the second single-sided insert; the third combined insert (5) includes three stacked third single-sided inserts, a third blade forming cavity (10) is provided between any two adjacent third single-sided inserts, and the third blade forming cavity (10) is located at the upper left part of the third single-sided insert; and the lower right end of the three third single-sided inserts all has a second hanging platform (11).

2. A novel blade insert structure according to claim 1, characterized in that: The first middle insert (2) and the second middle insert (4) are provided with connecting bosses (12) on both the left and right sides of the lower parts, and the first combined insert (1), the second combined insert (3), and the third combined insert (5) are provided with grooves (13) corresponding to the connecting bosses (12).

3. The novel blade insert structure according to claim 1, characterized in that: The bottom surfaces of the second combined insert (3) and the third combined insert (5) are provided with pressure strip limiting grooves (14).