PVC plastic film embossing forming device

Through the embossed roller structure composed of a central roller and an arc-shaped embossed plate, combined with locking and elastic mechanism, the rapid installation and disassembly of the embossed roller is achieved, solving the problem of difficulty in disassembling embossed rollers in the prior art, and improving operating efficiency and adaptability.

CN223187005UActive Publication Date: 2025-08-05CANGNAN FUXING PLASTIC FILM CO LTD
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Patent Information

Application Number
CN202422064759.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-08-05
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing PVC plastic film embossing rollers need to be disassembled during maintenance, repair or replacement, which is difficult to operate and inefficient.

Method used

The embossed roller structure consisting of a central roller and multiple arc-shaped embossed plates is adopted. The locking mechanism realizes the synchronous installation and disassembly of the embossed plates, and the cooperation of the elastic mechanism and the locking mechanism is used to achieve rapid replacement of the embossed plates.

Benefits of technology

The maintenance, replacement and repair process of embossed rollers is simplified, operating efficiency is improved, adaptability is increased, and different embossed plates can be quickly replaced to meet different needs.

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Abstract

The utility model discloses a PVC plastic film embossing forming device which comprises an embossing roller, the embossing roller is composed of a center roller and a plurality of embossing plates of an arc-shaped structure, the embossing plates are arranged outside the center roller and combined to form an embossing pipe, one end of each embossing plate is bent towards the end face of the center roller to form a fixing part, and the other end of each embossing plate is bent towards the end face of the center roller. Roll shafts are installed at the two ends of the center roller, a locking mechanism used for pressing the fixing part and positioning the embossing plate is installed outside the roll shaft on one side, and elastic mechanisms used for pushing the embossing plate outwards are installed in the grooves. The embossing device is simple in structure, a plurality of embossing plates can be synchronously fixed through the locking mechanism, the embossing plates can be directly taken down from the center roller outwards after the locking mechanism retreats, mounting and dismounting are greatly facilitated, the embossing plates with different embossments can be mounted in a quick replacement mode, and adaptability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of PVC plastic film production, in particular to a PVC plastic film embossing molding device. Background Art

[0002] PVC plastic film, that is, polyvinyl chloride plastic film, is a widely used plastic material. At present, in the production process of PVC plastic film, some PVC plastic films are embossed in order to be composited for subsequent use. An embossing roller is used in the embossing process. However, the structure of the embossing tube is simple. First of all, most of the existing embossing rollers are fixed on a fixed frame. When the embossing roller is maintained or repaired after use, the entire embossing roller needs to be disassembled. This operation not only increases the difficulty of operation, but also reduces the efficiency of maintenance, repair or replacement. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a PVC plastic film embossing forming device, wherein the embossing roller is composed of a central roller and an embossing plate, and the embossing plate can be synchronously installed and disassembled through a locking mechanism to solve the problems raised in the above background technology.

[0004] The utility model is realized through the following technical scheme: a PVC plastic film embossing forming device includes an embossing roller, which is composed of a central roller and a plurality of embossing plates with an arc-shaped structure. The embossing plates are arranged on the outside of the central roller and are combined to form an embossing tube. One end of the embossing plate is bent toward the end face of the central roller to form a fixed portion. Both ends of the central roller are equipped with roller shafts. A locking mechanism for pressing the fixed portion and positioning the embossing plate is installed on the outside of the roller shaft on one side. A plurality of grooves are provided on one end of the central roller facing the fixed portion, and elastic mechanisms for pushing the embossing plate outward are installed in the grooves.

[0005] As an optimal technical solution, the locking mechanism includes an end cover and a sleeve. The outer side surface of the pressure plate is provided with an arc groove. The upper and lower arc grooves are combined to form a positioning groove of an annular structure. The sleeve is installed on the outer side surface of the end cover. The sleeve and the end cover are both sleeved on the roller shaft on one side. Positioning rings are installed on the inner side surface of the end cover, and the positioning rings are inserted into the positioning grooves.

[0006] As a preferred technical solution, the locking mechanism also includes a grip rod, a screw rod and a hand-held ball. The grip rod is installed on the outer wall surface of the sleeve. A first screw hole is provided inside the grip rod, which passes through the grip rod and the sleeve. A second screw hole is provided on the roller shaft on one side opposite to the first screw hole. The screw rod is threadedly connected to the first screw hole, one end of the screw rod is threadedly connected to the second screw hole, and the other end extends to the outside and is fixedly connected to the hand-held ball.

[0007] As a preferred technical solution, the elastic mechanism includes a push block and a compression spring. The push block is arranged in the opening of the groove. One end of the push block is arranged to abut against the inner side surface of the fixed part. The other end of the push block is fixedly connected to the compression spring. The other end of the compression spring is installed on the inner wall surface of the groove.

[0008] As a preferred technical solution, a slide groove is provided on the roller shaft on one side, and a slider is installed on the inner wall surface of the sleeve facing the slide groove, and the slider is slidably arranged in the slide groove.

[0009] As an optimal technical solution, multiple connecting grooves are axially provided on the outer wall surface of the center roller, and one end of the connecting grooves is expanded outward to form an inlet and outlet. Connecting blocks are installed on the inner side surface of the embossed plate facing the connecting grooves, and the connecting blocks are slidably set in the connecting grooves.

[0010] As a preferred technical solution, the cross-sections of the connecting block and the connecting groove are both arranged in a trapezoidal structure.

[0011] As a preferred technical solution, embossing is provided on the outer side of the embossed plate.

[0012] The beneficial effects of the present invention are as follows: the present invention has a simple structure, and the embossing roller is composed of a central roller and an embossing plate, so that the entire embossing plate does not need to be disassembled during maintenance, replacement or repair. A plurality of embossing plates can be fixed synchronously through a locking mechanism, and after the locking mechanism retreats, the embossing plate has a retreat function, so that the connecting block can be moved out of the connecting groove and enter the inlet and outlet, so that the embossed plate can be directly removed from the central roller outward, which greatly facilitates installation and disassembly, and embossed plates with different embossings can be installed by quick replacement, which increases adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the utility model after the locking mechanism is removed;

[0016] Figure 3 This is a schematic diagram of the structure of the utility model after further disassembling the embossed plate on one side;

[0017] Figure 4It is a structural schematic diagram of the locking mechanism in the present utility model.

[0018] Among them, 1. Embossed plate; 2. End cover; 3. Grip; 4. Handle ball; 5. Roller; 6. Slide; 7. Slider; 8. Center roller; 9. Fixed part; 10. Arc groove; 11. Second screw hole; 12. Inlet and outlet; 13. Connecting block; 14. Connecting groove; 15. Push block; 16. Screw; 17. Positioning ring. DETAILED DESCRIPTION

[0019] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0020] All features disclosed in this specification, or all steps in the disclosed methods or processes, except mutually exclusive features and / or steps, can be combined in any manner.

[0021] Any feature disclosed in this specification (including any appended claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or similar features. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.

[0022] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the utility model is a PVC plastic film embossing forming device, including an embossing roller, which is composed of a center roller 8 and a plurality of embossing plates 1 with an arc-shaped structure. The embossing plates 1 are arranged on the outside of the center roller 8 and combined to form an embossing tube. One end of the embossing plate 1 is bent toward the end face of the center roller 8 to form a fixed portion 9. Roller shafts 5 are installed at both ends of the center roller 8. A locking mechanism for pressing the fixed portion 9 and positioning the embossing plate 1 is installed on the outside of the roller shaft 5 on one side. A plurality of grooves are provided on the end of the center roller 8 facing the fixed portion 9, and elastic mechanisms for pushing the embossing plate 1 outward are installed in the grooves.

[0023] In this embodiment, the locking mechanism includes an end cover 2 and a sleeve. An arc groove 10 is provided on the outer side of the pressure plate portion. The upper and lower arc grooves 10 are combined to form a positioning groove of an annular structure. The sleeve is installed on the outer side of the end cover 2. The sleeve and the end cover 2 are both sleeved on the roller shaft 5 on one side. A positioning ring 17 is installed on the inner side surface of the end cover 2, and the positioning ring 17 is inserted into the positioning groove.

[0024] In this embodiment, the locking mechanism also includes a grip 3, a screw 16 and a hand-held ball 4. The grip 3 is installed on the outer wall of the sleeve. A first screw hole is provided inside the grip 3, which passes through the grip 3 and the sleeve. A second screw hole 11 is provided on the roller shaft 5 on one side opposite to the first screw hole. The screw 16 is threadedly connected to the first screw hole. One end of the screw 16 is threadedly connected to the second screw hole 11, and the other end extends to the outside and is fixedly connected to the hand-held ball 4.

[0025] In this embodiment, the elastic mechanism includes a push block 15 and a compression spring. The push block 15 is arranged in the opening of the groove. One end of the push block 15 is set to abut against the inner side surface of the fixing part 9. The other end of the push block 15 is fixedly connected to the compression spring. The other end of the compression spring is installed on the inner wall surface of the groove.

[0026] In this embodiment, a slide groove 6 is provided on the roller shaft 5 on one side, and a slider 7 is installed on the inner wall surface of the sleeve facing the slide groove 6. The slider 7 is slidably arranged in the slide groove 6.

[0027] The sleeve and the end cover can be positioned by the slide groove and the slider so that the sleeve and the end cover can only move along the axial direction of the slide groove, thereby avoiding misalignment between the first screw hole and the second screw hole and facilitating the alignment of the screw rod with the second screw hole.

[0028] In this embodiment, a plurality of connecting grooves 14 are axially provided on the outer wall surface of the center roller 8. One end of each connecting groove 14 is expanded outward to form an inlet and outlet 12. Connecting blocks 13 are installed on the inner side surface of the embossed plate 1 facing the connecting grooves 14. The connecting blocks 13 are slidably arranged in the connecting grooves 14.

[0029] The cross-sections of the connecting block 13 and the connecting groove 14 are both arranged in a trapezoidal structure, so that the connecting block and the embossed plate can only move along the axial direction of the connecting groove, thereby increasing the stability of the embossed plate after installation.

[0030] In this embodiment, embossing is provided on the outer side of the embossed plate 1. Different embossing is provided on different embossed plates. Different patterns can be embossed on the PVC plastic film by replacing the embossed plates, thereby increasing adaptability.

[0031] Installation process: Align the connecting block on the embossed plate with the inlet and outlet and move it. After the connecting block enters the inlet and outlet, the inner side of the embossed plate can contact the outer wall of the center roller. After the two embossed plates are installed, you can use the handle to push the sleeve and end cover so that the positioning ring on the end cover is inserted into the positioning groove. The embossed plates can be connected together at one time through the positioning ring and the fixing part is squeezed. The movement of the fixing part drives the embossed plate until the connecting block on the embossed plate slides into the connecting groove, and the inner side of the fixing part contacts the end face of the center roller.

[0032] After the above is completed, the screw is exactly arranged opposite to the second screw hole. The screw can be rotated by holding the ball to make the screw enter the second screw hole, thereby positioning the moved end cover. The end cover can be pressed while positioning the embossed plate. The embossed plate can be axially positioned by the locking mechanism and the fixing part, and the embossed plate can be radially positioned by the connecting groove and the connecting block to ensure the stability of the embossed plate installation.

[0033] Disassembly process: The screw can be rotated in the opposite direction by holding the ball. After the screw is removed from the second screw hole, the push block can be pushed outward by the rebound of the compression spring. The push block moving outward can push the fixing part and the embossed plate. The movement of the embossed plate drives the connecting block, so that the connecting block moves out of the connecting groove and enters the inlet and outlet. At this time, the embossed plate can be directly taken out to facilitate the disassembly of the embossed plate; the embossed plate with different embossing can be quickly installed by disassembly, which increases adaptability.

[0034] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that do not require creative effort should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection defined in the claims.

Claims

1. A PVC film embossing device, characterized by: The invention comprises an embossing roller, wherein the embossing roller is composed of a central roller (8) and a plurality of embossing plates (1) with an arc-shaped structure. The embossing plates (1) are arranged outside the central roller (8) and are combined to form an embossing tube. One end of the embossing plates (1) is bent toward the end face of the central roller (8) to form a fixed portion (9). Both ends of the central roller (8) are equipped with roller shafts (5). The outside of the roller shaft (5) on one side is equipped with a locking mechanism for pressing the fixed portion (9) and positioning the embossing plate (1). The end of the central roller (8) facing the fixed portion (9) is equipped with a plurality of grooves, and the grooves are equipped with elastic mechanisms for pushing the embossing plates (1) outward.

2. The PVC film embossing device according to claim 1, characterized in that: The locking mechanism comprises an end cover (2) and a sleeve, an outer side surface of the pressure plate portion is provided with an arc groove (10), the upper and lower arc grooves (10) are combined to form a positioning groove of an annular structure, the sleeve is installed on the outer side surface of the end cover (2), the sleeve and the end cover (2) are both sleeved on a roller shaft (5) on one side, and a positioning ring (17) is installed on the inner side surface of the end cover (2), and the positioning ring (17) is inserted into the positioning groove.

3. The PVC film embossing device according to claim 2, characterized in that: The locking mechanism further comprises a gripping rod (3), a screw rod (16) and a hand-held ball (4). The gripping rod (3) is mounted on the outer wall surface of the sleeve. A first screw hole penetrating the gripping rod (3) and the sleeve is provided inside the gripping rod (3). A second screw hole (11) is provided on one side of the roller shaft (5) opposite to the first screw hole. The screw rod (16) is threadedly connected to the first screw hole. One end of the screw rod (16) is threadedly connected to the second screw hole (11), and the other end extends to the outside and is fixedly connected to the hand-held ball (4).

4. The PVC film embossing device according to claim 1, characterized in that: The elastic mechanism includes a push block (15) and a compression spring. The push block (15) is arranged in the opening of the groove. One end of the push block (15) is arranged to abut against the inner side surface of the fixing portion (9). The other end of the push block (15) is fixedly connected to the compression spring. The other end of the compression spring is installed on the inner wall surface of the groove.

5. The PVC film embossing device according to claim 2, characterized in that: A sliding groove (6) is provided on the roller shaft (5) on one side, and a sliding block (7) is installed on the inner wall surface of the sleeve facing the sliding groove (6), and the sliding block (7) is slidably arranged in the sliding groove (6).

6. The PVC film embossing device according to claim 1, characterized in that: A plurality of connecting grooves (14) are axially provided on the outer wall surface of the center roller (8), one end of each connecting groove (14) is expanded outward to form an inlet and outlet (12), and a connecting block (13) is installed on the inner side surface of the embossed plate (1) facing the connecting groove (14), and the connecting block (13) is slidably arranged in the connecting groove (14).

7. The PVC film embossing device according to claim 6, characterized in that: The cross sections of the connecting block (13) and the connecting groove (14) are both arranged in a trapezoidal structure.

8. The PVC film embossing device according to claim 1, characterized in that: The outer side of the embossed plate (1) is provided with embossings.