Capacitor film corona treatment device capable of adjusting electrode angle
Through the linkage of exhaust fans, folding pipes, gas collecting tanks, air pumping pipes, water tanks and air filter elements, the problem of harmful gas retention in the membrane corona treatment machine is solved, safe gas treatment is achieved, and workers' health is protected.
Patent Information
- Application Number
- CN202422439206.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-10
AI Technical Summary
When used in the existing thin-film corona treatment machine, the gas generated by the corona remains inside the processing box, and the staff are vulnerable to injury when they are opened.
Through the linkage of exhaust fans, folded pipes, gas collecting tanks, air pumping pipes, water tanks and air filters, ozone generated during corona treatment can be adsorbed or oxidized to avoid the direct discharge of harmful gases and absorbed by the human body.
Effectively adsorb or oxidize ozone produced in corona treatment, preventing harmful gases from causing irreversible physical damage to workers, and improving the safety of the equipment.
Smart Images

Figure CN223187009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of film corona treatment, in particular to a capacitor film corona treatment device with adjustable electrode angle. Background Art
[0002] The principle of corona treatment is to improve the coating adhesion of plastic films by using electrostatic discharge, resolving adhesion issues associated with printing on polypropylene and polyethylene films. Furthermore, surface moisture and high-solids radiation-curable inks increase the surface energy of films such as polyvinyl chloride and polyester.
[0003] After searching, a film corona treatment machine with the publication number CN218965913U is found, which specifically discloses a processing box, a box body and a fixed roller; the top end of the processing box is bolted with a corona treatment machine for corona treatment of the film, one side of the box body is screwed with a fixed pipe B connected to the pump body, one side of the pump body is screwed with a fixed pipe C for transporting water into the fixed roller, one side of the fixed roller is screwed with a connecting shaft A connected to the fixed pipe A, and the end of the fixed pipe A away from the connecting shaft A extends to the inside of the box body, and the outside of the box body is screwed with a refrigeration plate for cooling the water in the box body; the utility model solves the problem that the existing film corona treatment machine is inconvenient to cool the film after corona treatment during use through the arrangement of the box body, fixed pipe A, fixed pipe B, fixed pipe C, fixed roller, pump body and refrigeration plate.
[0004] However, the above device still has certain defects. For example, when the existing film corona treatment machine is used, a large amount of gas generated by the film corona remains inside the processing box. When the worker opens the processing box, the gas generated by the corona can easily cause harm to the worker's body.
[0005] Therefore, it is necessary to invent a capacitor film corona treatment device with adjustable electrode angle to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a capacitor film corona treatment device with adjustable electrode angle, which realizes effective adsorption or oxidation absorption of ozone generated in the corona treatment through the linkage between the exhaust fan, the folding tube, the gas gathering tank, the exhaust pipe, the water tank and the air filter element, so as to avoid the effect of such harmful gases being directly discharged and absorbed by the human body, so as to solve the problem in the prior art that when a large amount of gas generated by the film corona remains inside the processing box, the gas generated by the corona is likely to cause harm to the worker's body when the worker opens the processing box.
[0007] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.
[0008] Preferably, the left side of the top of the water tank is connected with a vertical pipe, the inner side of the vertical pipe is connected with a sleeve, and the inner side of the sleeve is bolted with an air filter element, so that the gas discharged from the water tank will be filtered by the air filter element in the sleeve and then discharged.
[0009] Preferably, a corona treater is bolted to the top of the connecting plate, and both sides of the front side of the inner cavity of the frame are rotatably connected to corona treater rollers via bearings.
[0010] Preferably, the upper and lower sides of the right side of the front side of the mounting plate are rotatably connected to drive rollers through bearings, the back side of the drive roller is bolted with an extension rod passing through the mounting plate, and the surface of the extension rod is bolted with a linkage gear, so that the linkage gear can drive the drive roller to rotate in opposite directions through the extension rod.
[0011] Preferably, a servo motor is bolted to the right side of the top of the base plate, and a synchronous sprocket is bolted to the output end of the servo motor and the surface of the extension rod. A chain is engaged with the surface of the synchronous sprocket, so that the servo motor serves as a driving source and drives the driving roller to rotate through the synchronous sprocket and the chain.
[0012] Preferably, both sides of the mounting plate are rotatably connected to tension rollers through bearings, so that the tension rollers can ensure that the capacitor film has sufficient surface tension during the mobile corona treatment process, avoiding wrinkles on the film surface due to insufficient tension, which affects the continuity of the corona treatment.
[0013] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0014] 1. The stepper motor drives the screw to rotate, and the distance between the corona treater on the top of the connecting plate and the corona treatment roller is controlled to achieve the effect of effective corona treatment on films of different sizes. At the same time, turning off or on the corona treater on the corresponding side can facilitate the user to perform corona treatment on a specific side of the film, thereby improving the flexibility of the device.
[0015] 2. Through the linkage between the exhaust fan, folding tube, gas collection tank, exhaust pipe, water tank and air filter, the ozone generated in the corona treatment can be effectively adsorbed or oxidized and absorbed, avoiding the direct discharge of such harmful gases and their absorption by the human body, which would cause irreversible physical damage to the workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0017] Figure 1 This is the formal diagram of the overall structure of the utility model;
[0018] Figure 2 It is a partial structural side view of the utility model;
[0019] Figure 3 For the utility model Figure 1 A magnified view of the structure at center A;
[0020] Figure 4 For the utility model Figure 1 Enlarged view of the structure at point B in the middle.
[0021] Description of reference numerals:
[0022] 1. Base plate; 2. Mounting plate; 3. Frame; 4. Limit rod; 5. Sliding sleeve; 6. Connecting plate; 7. Threaded sleeve; 8. Stepper motor; 9. Threaded rod; 10. Exhaust pipe; 11. Air collecting tank; 12. Water tank; 13. Exhaust fan; 14. Folding pipe; 15. Vertical pipe; 16. Sleeve; 17. Air filter element; 18. Corona treatment device; 19. Corona treatment roller; 20. Drive roller; 21. Extension rod; 22. Linkage gear; 23. Servo motor; 24. Synchronous sprocket; 25. Chain; 26. Tensioning roller. DETAILED DESCRIPTION
[0023] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0024] The utility model provides Figure 1-4 The shown device is a capacitor film corona treatment device with adjustable electrode angle, comprising a base plate 1, mounting plates 2 bolted to both sides of the top of the base plate 1, a frame 3 bolted to the center of the inner front side of the mounting plate 2, limit rods 4 bolted to both sides of the top and bottom of the inner cavity of the frame 3, the surfaces of the limit rods 4 slidingly connected to sleeves 5, the inner sides of the sleeves 5 bolted to connecting plates 6, the bottom of the connecting plate 6 bolted to a threaded sleeve 7, stepping motors 8 bolted to both sides of the top and bottom of the inner cavity of the frame 3, the output end of the stepping motor 8 bolted to a threaded rod 9, and the surface of the threaded rod 9 is threadedly connected to the inner side of the threaded sleeve 7, an exhaust pipe 10 is arranged at the bottom of the right side of the frame 3, the bottom of the exhaust pipe 10 is bolted to an air gathering tank 11, a water tank 12 is bolted to the left side of the top of the base plate 1, an exhaust fan 13 is bolted to the right side of the top of the water tank 12, the right side of the exhaust fan 13 is connected to a folding pipe 14, and the top of the folding pipe 14 is connected to the left side of the air gathering tank 11.
[0025] like Figure 1 and Figure 2 As shown, a vertical pipe 15 is connected to the left side of the top of the water tank 12, a sleeve 16 is inserted into the inner side of the vertical pipe 15, and an air filter element 17 is arranged and bolted on the inner side of the sleeve 16, so that the gas discharged from the water tank 12 will be filtered by the air filter element 17 in the sleeve 16 and then discharged.
[0026] like Figure 1 and Figure 4 As shown, a corona treater 18 is bolted to the top of the connecting plate 6 , and corona treater rollers 19 are rotatably connected to both sides of the front side of the inner cavity of the frame 3 through bearings.
[0027] like Figure 1 and Figure 2 As shown, the upper and lower sides of the right side of the front side of the mounting plate 2 are rotatably connected to the driving rollers 20 through bearings, and the back side of the driving roller 20 is bolted with an extension rod 21 passing through the mounting plate 2, and the surface of the extension rod 21 is bolted with a linkage gear 22, so that the linkage gear 22 can drive the driving rollers 20 to rotate in opposite directions through the extension rod 21.
[0028] like Figure 1 and Figure 2 As shown, a servo motor 23 is bolted to the right side of the top of the base plate 1, and a synchronous sprocket 24 is bolted to the output end of the servo motor 23 and the surface of the extension rod 21. A chain 25 is engaged with the surface of the synchronous sprocket 24, so that the servo motor 23 serves as a driving source and drives the driving roller 20 to rotate through the synchronous sprocket 24 and the chain 25.
[0029] like Figure 1As shown, both sides of the mounting plate 2 are rotatably connected to tensioning rollers 26 through bearings, so that the tensioning rollers 26 can ensure that the capacitor film has sufficient surface tension during the mobile corona treatment process, thereby avoiding wrinkles on the film surface due to insufficient tension, which affects the continuity of the corona treatment.
[0030] Refer to the instruction manual Figure 1-4 Motor, at the same time, according to the thickness and width of the film to be treated, turn on the servo motor 23, so that the stepper motor 8 drives the screw to rotate, and the screw pushes the movable plate to slide vertically on the surface of the limit plate through the threaded sleeve, thereby driving the corona treater 18 to move vertically, so that the corona treater 18 is close to or away from the corona treatment roller 19, thereby increasing or decreasing the voltage intensity. If both sides of the film need to be corona treated, turn on the corona treaters 18 on both sides. If only one side of the film surface is to be treated, turn off the corona treater 18 on the corresponding side.
[0031] Refer to the instruction manual Figure 1-4 Working principle: During the use of the device, the gas generated during the corona treatment process contains nitrogen oxides, which are seriously harmful to the human body. Long-term inhalation into the body will cause organ diseases. Therefore, during the corona treatment process, the exhaust fan 13 is turned on, and the exhaust fan 13 will extract the gas in the inner cavity of the frame 3 into the water tank 12 through the folding tube 14. At this time, the treatment liquid in the water tank 12 is generally an alkaline solution such as nitric acid solution, which covers the bottom of the folding tube 14, so that the harmful substances in the gas entering the water tank 12 are adsorbed or oxidized by the treatment liquid at the first time. The remaining gas will be filtered twice by the air filter element 17 and finally discharged to prevent the human body from directly absorbing such gas.
[0032] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A capacitive film corona treatment device with adjustable electrode angle, comprising a bottom plate (1), characterized in that: The top sides of the bottom plate (1) are bolted with mounting plates (2), the center of the inner front side of the mounting plate (2) is bolted with a frame (3), the top and bottom sides of the inner cavity of the frame (3) are bolted with limit rods (4), the surfaces of the limit rods (4) are slidably connected with sliding sleeves (5), the inner sides of the sliding sleeves (5) are bolted with connecting plates (6), the bottom of the connecting plates (6) are bolted with threaded sleeves (7), the top and bottom sides of the inner cavity of the frame (3) are bolted with stepping motors (8), the output end of the stepping motors (8) are bolted with A threaded rod (9) is provided, and the surface of the threaded rod (9) is threadedly connected to the inner side of the threaded sleeve (7); an exhaust pipe (10) is arranged at the bottom of the right side of the frame (3) and is connected; the bottom of each exhaust pipe (10) is bolted to an air gathering tank (11); a water tank (12) is bolted to the left side of the top of the bottom plate (1); an exhaust fan (13) is bolted to the right side of the top of the water tank (12); a folding pipe (14) is connected to the right side of the exhaust fan (13); the top of the folding pipe (14) is connected to the left side of the air gathering tank (11).
2. The capacitive film corona treatment device with adjustable electrode angle according to claim 1, characterized in that: The left side of the top of the water tank (12) is connected to a vertical pipe (15), the inner side of the vertical pipe (15) is plugged with a sleeve (16), and the inner side of the sleeve (16) is bolted with an air filter element (17).
3. The capacitive film corona treatment device with adjustable electrode angle according to claim 1, characterized in that: A corona treatment device (18) is bolted to the top of the connecting plate (6), and both sides of the front side of the inner cavity of the frame (3) are rotatably connected to corona treatment rollers (19) through bearings.
4. The capacitive film corona treatment device with adjustable electrode angle according to claim 1, characterized in that: The upper and lower sides of the right side of the front face of the mounting plate (2) are rotatably connected to driving rollers (20) through bearings. The back side of the driving roller (20) passes through the mounting plate (2) and is bolted to an extension rod (21). The surface of the extension rod (21) is bolted to a linkage gear (22).
5. The capacitor film corona treatment device with adjustable electrode angle according to claim 4, characterized in that: A servo motor (23) is bolted to the right side of the top of the base plate (1), a synchronous sprocket (24) is bolted to the output end of the servo motor (23) and the surface of the extension rod (21), and a chain (25) is engaged on the surface of the synchronous sprocket (24).
6. The capacitor film corona treatment device with adjustable electrode angle according to claim 1, characterized in that: Both sides of the mounting plate (2) are rotatably connected to tension rollers (26) via bearings.