Device for preventing material accumulation of blanking hopper and adjusting blanking point

By using triangular prisms in the downline hopper of the material yard, the problem of improper material accumulation and blanking points is solved, and efficient and safe material transportation is achieved.

CN223188386UActive Publication Date: 2025-08-05ZHONGTIAN IRON & STEEL GRP (NANTONG) CO LTD +1
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Patent Information

Application Number
CN202422563855.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-05
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

Materials in the hopper under the belt of the material yard are prone to accumulation of materials, resulting in blockage and irregular blanking points that cause wear to the belt, affecting production efficiency and safety.

Method used

Triangular prism is used as the impact point of material discharge, combined with the central axis and fixed brake to adjust the inclination angle, and the head wheel seal cover prevents splashing, ensuring that the material falls accurately on the belt below.

Benefits of technology

Effectively prevent material accumulation, extend device life, improve production efficiency and safety, ensure accurate material transportation, and reduce cleaning difficulties.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223188386U_ABST
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Abstract

The utility model relates to a device for preventing material accumulation of a discharging hopper and adjusting a discharging point, and relates to the technical field of belt conveyor discharging. The device comprises an upper belt and a lower belt, the length direction of the upper belt is perpendicular to the length direction of the lower belt, the lower belt is located below the output end of the upper belt, two supports are vertically arranged on one side of the lower belt, the two supports are arranged in the length direction of the lower belt, and the two supports are arranged in the length direction of the lower belt. A triangular prism is arranged between the two supports, and the side wall of one side of the triangular prism is obliquely arranged in the direction of the lower belt. The device has the advantages that the problem that accumulated materials are difficult to clean is effectively solved, damage to the belt due to the fact that a discharging point is not right opposite to the belt can be prevented, the production efficiency is improved, and meanwhile the safety of material cleaning personnel is guaranteed.
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Description

Technical Field

[0001] The present application relates to the technical field of belt conveyor unloading, and in particular to a device for preventing material accumulation in a unloading hopper and adjusting a material unloading point. Background Art

[0002] Material yard conveyors are widely used in various industrial fields, especially in situations requiring continuous, large-scale material transportation, such as mines, power plants, and building materials factories. In material yards, conveyor belts can effectively transport materials from one location to another, improving production efficiency and reducing labor intensity. Currently, due to the different properties of the materials in the various hoppers of material yard conveyor belts, material accumulation easily occurs on the inner wall of the hopper. Viscous materials accumulate more quickly, and if not promptly handled, they can clog the material outlet, affecting normal production. Different materials with different properties will produce different segregations when landing on the inner wall of the material outlet, which will cause the lower belt to deviate due to different material drop points, causing friction between the belt and the bracket, causing damage to the belt, so this needs to be improved. Utility Model Content

[0003] In order to effectively solve the problem of difficult cleaning of accumulated materials, prevent damage to the belt caused by incorrect material drop points, improve production efficiency, and ensure the safety of material cleaning personnel, this application provides a device for preventing material accumulation in the lower hopper and adjusting the material drop point.

[0004] The present application provides a device for preventing material accumulation in a hopper and adjusting the material drop point, which adopts the following technical solutions:

[0005] A device for preventing material accumulation in a lower hopper and adjusting the material dropping point comprises an upper belt and a lower belt, wherein the length direction of the upper belt is perpendicular to the length direction of the lower belt, and the lower belt is located below the output end of the upper belt. Two brackets are vertically arranged on one side of the lower belt, and the two brackets are arranged along the length direction of the lower belt. A triangular prism is arranged between the two brackets, and a side wall of one side of the triangular prism is inclined toward the direction of the lower belt.

[0006] By adopting the above technical solution, a triangular prism is set up, and the surface of the triangular prism is used as the impact point for material discharge. The inclined setting of the side wall of the triangular prism can enable the material to accurately fall along the surface of the triangular prism onto the surface of the belt below, so as to ensure that the belt below will not deviate and wear due to the incorrect discharge point, thereby extending the service life of the entire device.

[0007] Optionally, a central axis is provided in the triangular prism, and the triangular prism is rotatably connected to the bracket via the central axis.

[0008] By adopting the above technical solution, a central axis is set to drive the triangular prism to rotate, thereby adjusting the inclination angle of the side wall of the triangular prism. Therefore, the material drop point can be flexibly adjusted according to different working conditions. It has high practicality and flexibility. When there is too much material on one surface, the triangular prism can be rotated and other surfaces can be used to take over. The staff can then clean up the surface with excessive material accumulation.

[0009] Optionally, a fixed brake for fixing the triangular prism is installed between the bracket and the central axis.

[0010] By adopting the above technical solution, a fixed brake is set to fix the central axis after the central axis drives the triangular prism to rotate, thereby fixing the adjusted angle and making the material drop point more accurate and stable.

[0011] Optionally, bearings are provided at both ends of the central shaft.

[0012] By adopting the above technical solution, setting up bearings can effectively reduce the resistance of the central shaft when it rotates relative to the bracket, reduce wear, and improve the smoothness of the rotation of the central shaft and triangular prism, thereby extending the service life of the device of the present application.

[0013] Optionally, each side wall of the triangular prism is provided with a wear-resistant lining.

[0014] By adopting the above technical solution, the wear-resistant lining can effectively reduce material accumulation and ensure the normal and efficient transportation of materials. At the same time, it is also convenient for rapid replacement after wear, saving replacement costs and having higher economic benefits.

[0015] Optionally, a head wheel sealing cover is provided at the output end of the upper belt, and the head wheel sealing cover is located above the lower belt.

[0016] By adopting the above technical solution, setting up a head wheel sealing cover can prevent the material from splashing when leaving the output end of the upper belt, thereby ensuring that the material can accurately fall on the surface of the triangular prism and then be transported in the direction of the lower belt, thereby improving the accuracy and safety of material transportation.

[0017] Optionally, a side wall of the head wheel sealing cover away from the upper belt is provided with a clearance opening for the triangular prism to rotate through.

[0018] By adopting the above-mentioned technical solution and opening a clearance hole, the triangular prism will not collide with the head wheel sealing cover when the staff adjusts the angle of the triangular prism. On the one hand, the convenience of adjusting the triangular prism is improved, and on the other hand, the structure of the triangular prism and the head wheel sealing cover can be protected, thereby extending the service life of the device of the present application.

[0019] Optionally, the lower side of the triangular prism side wall is arranged lower than the surface of the upper belt.

[0020] By adopting the above technical solution, it can be fully ensured that the material falling from the upper belt can fall along the side wall of the triangular prism onto the surface of the lower belt, thereby improving the accuracy and efficiency of feeding.

[0021] In summary, this application includes at least one of the following beneficial technical effects:

[0022] 1. Set up a triangular prism, and use the surface of the triangular prism as the material drop impact point. The inclined setting of the triangular prism side wall can make the material fall accurately along the surface of the triangular prism onto the surface of the belt below, so as to ensure that the belt below will not deviate and wear due to the misalignment of the drop point, thereby extending the service life of the entire device;

[0023] 2. The central axis is set to drive the triangular prism to rotate, and then adjust the inclination angle of the triangular prism side wall. Therefore, the material drop point can be flexibly adjusted according to different working conditions. It has high practicality and flexibility. When there is too much material on one surface, the triangular prism can be rotated and other surfaces can be used to take over. The staff can then clean up the surface with too much material accumulation;

[0024] 3. Setting a fixed brake can fix the center axis after the center axis drives the triangular prism to rotate, thereby fixing the adjusted angle and making the material landing point more accurate and stable;

[0025] 4. The head wheel sealing cover can prevent the material from splashing when leaving the output end of the upper belt, thereby ensuring that the material can accurately fall on the surface of the triangular prism and then be transported in the direction of the lower belt, thereby improving the accuracy and safety of material transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a structural diagram of a device for preventing material accumulation in a lower hopper and adjusting the material drop point in an embodiment of the present application.

[0027] Figure 2 It is the main view of the triangular prism in the embodiment of the present application.

[0028] Figure 3 It is a cross-sectional view of a triangular prism in an embodiment of the present application.

[0029] Explanation of the accompanying reference numerals: 1. Upper belt; 2. Lower belt; 3. Bracket; 4. Triangular prism; 5. Central axis; 6. Fixed brake; 7. Bearing; 8. Wear-resistant lining; 9. Head wheel sealing cover; 10. Yield opening. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1-3 This application is described in further detail.

[0031] The embodiment of the present application discloses a device for preventing material accumulation in a hopper and adjusting the material drop point. Figure 1 and Figure 2 , including an upper belt 1 and a lower belt 2, the length direction of the upper belt 1 and the length direction of the lower belt 2 are perpendicular to each other, the output end of the upper belt 1 is located above the lower belt 2, and two brackets 3 are provided on one side of the lower belt 2, both brackets 3 are vertically arranged, and a triangular prism 4 is provided between the two brackets 3, and the side walls of the triangular prism 4 are inclined toward the direction close to the lower belt 2. In this embodiment, when the triangular prism 4 is set, the side below the side facing the upper belt 1 is below the surface of the upper belt 1 to ensure that the material can accurately fall into the lower belt 2.

[0032] Reference Figure 1 、 Figure 2 and Figure 3 A central shaft 5 is provided inside the triangular prism 4, and bearings 7 are provided at both ends of the central shaft 5. The central shaft 5 is rotatably connected to the bracket 3 through the bearings 7 to drive the triangular prism 4 to rotate relative to the bracket 3, thereby adjusting the setting angle of the triangular prism 4 to change the blanking angle of the material; a fixed brake 6 is provided between the bracket 3 and the central shaft 5 to fix the adjustment angle of the triangular prism 4 after the adjustment of the triangular prism 4 is completed, so as to improve the accuracy and stability of the blanking.

[0033] Reference Figure 3 Each side wall of the triangular prism 4 is provided with a wear-resistant lining 8, which can effectively reduce material accumulation and ensure the normal and efficient transportation of materials. At the same time, it is also convenient for rapid replacement after wear, saving replacement costs and having higher economic benefits.

[0034] Reference Figure 1 A head wheel sealing cover 9 is provided at the output end of the upper belt 1. The head wheel sealing cover 9 is located above the lower belt 2. The side wall of the head wheel sealing cover 9 away from the upper belt 1 is provided with a make way opening 10 for the triangular prism 4 to rotate through, so as to ensure the smoothness of the adjustment process of the triangular prism 4, while protecting the structural safety of the triangular prism 4 and the head wheel sealing cover 9, and extending the service life of the device; the head wheel sealing cover 9 is provided to prevent the material from splashing when leaving the output end of the upper belt 1, thereby ensuring that the material can accurately fall on the surface of the triangular prism 4, and then be transported in the direction of the lower belt 2, thereby improving the accuracy and safety of material transportation.

[0035] The implementation principle of the device for preventing material accumulation and adjusting the dropping point in the lower hopper according to the embodiment of the present application is as follows: the device of the present application uses the three faces of the triangular prism 4 as the material impact points of the lower hopper in a cycle. When there is too much material on one side, the other side is replaced by rotation, and the side that is rotated out is cleaned by the material cleaning personnel. At the same time, the dropping point of the material is also fine-tuned by rotation to ensure that the lower belt 2 will not deviate and wear due to the incorrect dropping point.

[0036] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A device for preventing material accumulation in a hopper and adjusting a material drop point, comprising an upper belt (1) and a lower belt (2), wherein the length direction of the upper belt (1) is perpendicular to the length direction of the lower belt (2), and the lower belt (2) is located below the output end of the upper belt (1), characterized in that: Two brackets (3) are vertically arranged on one side of the lower belt (2), and the two brackets (3) are arranged along the length direction of the lower belt (2). A triangular prism (4) is arranged between the two brackets (3), and a side wall of one side of the triangular prism (4) is inclined toward the direction of the lower belt (2).

2. The device for preventing material accumulation and adjusting the material drop point in the hopper according to claim 1, characterized in that: A central axis (5) is provided in the triangular prism (4), and the triangular prism (4) is rotatably connected to the bracket (3) via the central axis (5).

3. The device for preventing material accumulation and adjusting the material drop point in the lower hopper according to claim 2, characterized in that: A fixed brake (6) for fixing the triangular prism (4) is installed between the bracket (3) and the central axis (5).

4. The device for preventing material accumulation and adjusting the material drop point in a hopper according to claim 2, characterized in that: Bearings (7) are provided at both ends of the central shaft (5).

5. The device for preventing material accumulation and adjusting the material drop point in a hopper according to claim 1, characterized in that: Each side wall of the triangular prism (4) is provided with a wear-resistant lining plate (8).

6. The device for preventing material accumulation and adjusting the material drop point in a hopper according to claim 1, characterized in that: A head wheel sealing cover (9) is provided at the output end of the upper belt (1), and the head wheel sealing cover (9) is located above the lower belt (2).

7. The device for preventing material accumulation and adjusting the material drop point in the lower hopper according to claim 6, characterized in that: The side wall of the head wheel sealing cover (9) away from the upper belt (1) is provided with a clearance opening (10) for the triangular prism (4) to rotate through.

8. The device for preventing material accumulation and adjusting the material drop point in a hopper according to claim 1, characterized in that: The lower side edge of the side wall of the triangular prism (4) is arranged below the surface of the upper belt (1).