Heavy photovoltaic glass manipulator transplanting device

Abstract

The utility model relates to the technical field of heavy photovoltaic glass transfer, in particular to a heavy photovoltaic glass manipulator transplanting device. The device comprises a supporting seat, and the upper surface of the supporting seat is provided with a first rotating disc; the bottom end of the rotating column is fixedly connected with the surface of the first rotating disc; the electrical box is mounted on the surface of the rotating column; the driving mechanism is located at the upper end of the rotating column; the clamping mechanism is located on the surface of the lower end, away from the rotating column, of the driving mechanism, the driving mechanism comprises a driving air cylinder, and the surface of the driving air cylinder is fixedly connected with the surface of the rotating column. The problems that in the prior art, heavy photovoltaic glass plates are mostly carried manually, the carrying efficiency is low, so that fast shipment cannot be achieved, the labor cost is high, workers are often excluded from physical work, the labor cost is increased, and the photovoltaic glass plates are inconvenient, effective and fast to carry are solved.

Description

Technical Field

[0001] The present application relates to the technical field of heavy-duty photovoltaic glass transportation, and in particular to a heavy-duty photovoltaic glass manipulator transplanting device. Background Art

[0002] After the processing of solar photovoltaic glass is completed, it needs to be transferred, and then a transplanting device is needed. The transplanting of heavy photovoltaic glass panels involves multiple key links to ensure the safe and efficient handling of these fragile and heavy materials. The photovoltaic glass manipulator transplanting equipment is mainly used to realize automated handling during the production and processing of photovoltaic glass.

[0003] Prior art, such as the utility model patent publication CN210527822U, specifically discloses an automatic paper feeding device for photovoltaic glass. The device comprises a laminated glass sheet and a paper protective film layer. The device includes a manipulator and a paper feeding mechanism mounted on the manipulator. The manipulator controls the multi-directional movement of the feeding mechanism. The feeding mechanism includes a clamping assembly for clamping the paper protective film layer and a first adsorption assembly for adsorbing the glass sheet layer. This utility model utilizes the manipulator and the paper feeding mechanism to achieve both paper feeding and glass feeding for photovoltaic glass. The device boasts a simple structure, high efficiency, and a compact footprint.

[0004] In the processing and production of heavy photovoltaic glass panels, heavy photovoltaic glass panels in the existing technology are mostly transported manually. Not only is the transportation efficiency low and slow, so that they cannot be shipped quickly, but the labor cost is also high. Workers are often more averse to physical work, which will increase labor costs and make it inconvenient to transport photovoltaic glass panels effectively and quickly. Utility Model Content

[0005] One of the technical problems to be solved by this application is that heavy photovoltaic glass panels in the existing technology are mostly transported manually, which not only has low efficiency and is so slow that they cannot be shipped quickly, but also has high labor costs. Workers are often more averse to physical work, which will increase labor costs and make it inconvenient to transport photovoltaic glass panels effectively and quickly.

[0006] To solve the above technical problems, the embodiment of the present application provides a heavy-duty photovoltaic glass manipulator transplanting device, comprising: a support base, a first rotating disk being mounted on the upper surface of the support base;

[0007] A rotating column, the bottom end of which is fixedly connected to the surface of the first rotating disk;

[0008] Electrical box, which is installed on the surface of the rotating column;

[0009] a driving mechanism located at the upper end of the rotating column; and

[0010] A clamping mechanism, the clamping mechanism being located on the lower end surface of the driving mechanism away from the rotating column;

[0011] Among them, the driving mechanism includes a driving cylinder, the surface of the driving cylinder is fixedly connected to the surface of the rotating column, the output end of the driving cylinder is rotatably connected to a connecting rod frame, the end of the connecting rod frame away from the driving cylinder is rotatably connected to a rib plate, an arm is installed at one end of the rib plate, and a driving rod is installed on the lower surface of the end of the arm away from the rib plate. The clamping mechanism includes a mounting frame, the surface of the mounting frame is fixedly connected to two servo cylinders, the output ends of the two servo cylinders are in opposite directions, the output end of the servo cylinder is fixedly connected to a clamping frame, and the inner wall of the clamping frame is slidably connected to the surface of the mounting frame.

[0012] In some embodiments, the driving mechanism also includes a rotating frame, the two ends of which are rotatably connected to the arm rod and the rib plate respectively, and a second rotating disk is rotatably connected to the side where the driving rod and the arm rod are close to each other, and a brake is fixedly connected to one side surface of the second rotating disk.

[0013] In some embodiments, the clamping mechanism further includes four guide rails, which are respectively located on the four peripheral corner surfaces of the mounting frame, the lower surface of the guide rail is fixedly connected to the mounting frame, and the surface of the guide rail is slidably connected to the inner wall of the clamping frame.

[0014] In some embodiments, a clamping plate is fixedly connected to one side of the bottom ends of the two mounting frames that are close to each other. The cross-section of the clamping plate is "U"-shaped, and the clamping plate is a rubber plate.

[0015] In some embodiments, a limiting mechanism is provided at the four corners of the support seat, and the limiting mechanism includes a connecting tube, the surface of the connecting tube is fixedly connected to the surface of the support seat, the inner wall of the connecting tube is slidably connected to a moving column, the arc surface thread of the moving column is penetrated by a support rod, the bottom end of the support rod is fixedly connected to a support pad, the arc surface thread of the connecting tube is penetrated by an extrusion rod, one end of the extrusion rod is in contact with the surface of the moving column, and the four corners of the lower surface of the support seat are rotatably connected with universal wheels.

[0016] In some embodiments, the upper end of the support rod is fixedly connected to a rotating rod, and the length of the rotating rod is adapted to the length of the support rod.

[0017] In some embodiments, the support pad is a silicone pad, and the cross section of the support pad is circular.

[0018] In some embodiments, an auxiliary frame is fixedly connected to one side of the upper surface of the support seat, and a push rod frame is fixedly connected to the arc surface of the bottom end of the driving rod, and the cross-section of the push rod frame is "L"-shaped.

[0019] Through the above technical solution, the heavy-duty photovoltaic glass manipulator transplanting device provided by this application uses the entire manipulator to move heavy photovoltaic glass panels, achieving high flexibility, smooth transportation, compact structure, and small space occupation. During this process, the driving mechanism at the upper end of the support seat is used to effectively rotate and adjust the position of the entire manipulator, and then the heavy photovoltaic glass panel is clamped and limited by the clamping mechanism, facilitating the transfer operation of the entire heavy photovoltaic glass panel position. Through the above improvements, the flexibility problem of general machines in transporting photovoltaic panels can be solved, and it is not restricted by the factory environment, which plays an important role in improving the efficiency of photovoltaic panel transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the heavy-duty photovoltaic glass manipulator transplanting device disclosed in the embodiment of the present application;

[0022] Figure 2 This is a schematic structural diagram of the clamping mechanism of the heavy-duty photovoltaic glass manipulator transplanting device disclosed in an embodiment of the present application;

[0023] Figure 3 This is a schematic structural diagram of the driving mechanism of the heavy-duty photovoltaic glass manipulator transplanting device disclosed in an embodiment of the present application;

[0024] Figure 4 It is a structural schematic diagram of the limiting mechanism of the heavy-duty photovoltaic glass manipulator transplanting device disclosed in the embodiment of the present application.

[0025] Description of reference numerals:

[0026] 1. Support seat; 2. First rotating disk; 3. Rotating column; 4. Electrical box; 5. Clamping mechanism; 51. Mounting frame; 52. Clamping frame; 53. Servo cylinder; 54. Guide rail; 55. Clamping claw plate; 6. Driving mechanism; 61. Driving cylinder; 62. Connecting rod frame; 63. Rib plate; 64. Driving rod; 65. Rotating frame; 66. Arm; 67. Second rotating disk; 68. Brake; 7. Push rod frame; 8. Limiting mechanism; 81. Connecting tube; 82. Moving column; 83. Extrusion rod; 84. Support rod; 85. Rotating rod; 86. Support pad; 87. Universal wheel; 9. Auxiliary frame. DETAILED DESCRIPTION

[0027] The following detailed description of the embodiments of the present application is provided in conjunction with the accompanying drawings and examples. The detailed description of the following examples and the accompanying drawings are intended to illustrate the principles of the present application, but are not intended to limit the scope of the present application. The present application may be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but rather includes all technical solutions within the scope of the claims.

[0028] The present application provides these embodiments to make this application thorough and complete, and to fully express the scope of this application to those skilled in the art. It should be noted that: unless otherwise specifically stated, the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments should be interpreted as merely exemplary, and not as limiting.

[0029] It should be noted that, in the description of this application, unless otherwise specified, "plurality" means greater than or equal to two; the terms "upper," "lower," "left," "right," "inner," "outer," and the like, indicating directions or positional relationships, are intended solely to facilitate the description of this application and simplify the description, and do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0030] In addition, the terms "first," "second," and similar terms used in this application do not denote any order, quantity, or importance, but are simply used to distinguish different parts. "Perpendicular" does not mean perpendicular in the strict sense, but rather means within the tolerance range. "Parallel" does not mean parallel in the strict sense, but rather means within the tolerance range. "Include" or "comprising" and similar terms mean that the elements preceding the word include the elements listed after the word, and do not exclude the possibility of other elements being included.

[0031] It should also be noted that, in the description of this application, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to direct connections or indirect connections through an intermediary. A person of ordinary skill in the art will understand the specific meanings of the above terms in this application depending on the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intervening device between the specific device and the first or second device.

[0032] All terms used in this application have the same meaning as understood by one of ordinary skill in the art to which this application belongs, unless otherwise specifically defined. It should also be understood that terms defined in, for example, common dictionaries should be interpreted as having a meaning consistent with their meaning in the context of the relevant technology and should not be interpreted in an idealized or highly formal sense, unless explicitly defined as such herein.

[0033] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0034] Reference Figure 1 As shown, the utility model provides a technical solution: a heavy-duty photovoltaic glass manipulator transplanting device, comprising a support base 1, a first rotating disk 2 is installed on the upper surface of the support base 1;

[0035] A rotating column 3, the bottom end of which is fixedly connected to the surface of the first rotating disk 2;

[0036] An electrical box 4 is mounted on the surface of the rotating column 3;

[0037] A driving mechanism 6, which is located at the upper end of the rotating column 3; and

[0038] The clamping mechanism 5 is located on the lower end surface of the driving mechanism 6 away from the rotating column 3.

[0039] The specific configuration and functions of the driving mechanism 6 , the clamping mechanism 5 and the limiting mechanism 8 will be described in detail below.

[0040] Reference Figure 2 、 Figure 3 and Figure 4As shown, in this embodiment: the driving mechanism 6 includes a driving cylinder 61, the surface of the driving cylinder 61 is fixedly connected to the surface of the rotating column 3, the output end of the driving cylinder 61 is rotatably connected to the connecting rod frame 62, the end of the connecting rod frame 62 away from the driving cylinder 61 is rotatably connected to the rib 63, one end of the rib 63 is installed with an arm 66, and the lower surface of the end of the arm 66 away from the rib 63 is installed with a driving rod 64, the clamping mechanism 5 includes a mounting frame 51, the surface of the mounting frame 51 is fixedly connected to two servo cylinders 53, the output ends of the two servo cylinders 53 are in opposite directions, the output end of the servo cylinder 53 is fixedly connected to the clamping frame 52, the inner wall of the clamping frame 52 is connected to the mounting frame The surface of 51 is slidingly connected. In the process of transporting the heavy photovoltaic glass panel, the driving cylinder 61 in the driving mechanism 6 will first drive the entire connecting rod frame 62, the arm 66 and the rib 63 to move and adjust the position, and then the driving rod 64 at the bottom end of the arm 66 will be moved toward the heavy photovoltaic glass panel, and then the second rotating disk 67 will be used to adjust the position, and the brake 68 will be used to brake and limit the position, and then the servo cylinder 53 in the clamping mechanism 5 will be started, so that the servo cylinder 53 drives the clamping frames 52 at both ends of the mounting frame 51 to move toward the side close to each other, so that the clamping frames 52 can clamp and limit the heavy photovoltaic glass panel.

[0041] The driving mechanism 6 also includes a rotating frame 65, the two ends of which are rotatably connected to the arm 66 and the rib 63 respectively. The side where the driving rod 64 and the arm 66 are close to each other is rotatably connected to a second rotating disk 67. The second rotating disk 67 is used to adjust the angle of the position of the arm 66 and the driving rod 64, so that the mounting frame 51 at the lower end of the driving rod 64 is deflected. A brake 68 is fixedly connected to the surface of one side of the second rotating disk 67. The brake 68 is used to fix the position between the arm 66 and the driving rod 64. The clamping mechanism 5 also includes four guide rails 54, which are respectively located on the mounting frame 51. The four peripheral corner surfaces, the lower surface of the guide rail 54 is fixedly connected to the mounting frame 51. When the clamping frame 52 is moved, the guide rail 54 is used to guide and limit the movement of the clamping frame 52. The surface of the guide rail 54 is slidably connected to the inner wall of the clamping frame 52. The two mounting frames 51 are fixedly connected to the side close to each other at the bottom end. The cross-section of the clamping plate 55 is "U"-shaped. The heavy photovoltaic glass panel is stably clamped and fixed with the help of the clamping plate 55. The clamping plate 55 is a rubber plate. The heavy photovoltaic glass panel is clamped and limited by the clamping plate 55 made of rubber material, which helps to protect the heavy photovoltaic glass panel.

[0042] The four corners of the support base 1 are all provided with a limiting mechanism 8, which includes a connecting tube 81. The surface of the connecting tube 81 is fixedly connected to the surface of the support base 1. The inner wall of the connecting tube 81 is slidably connected to a moving column 82. The entire limiting mechanism 8 is installed on the four corners of the support base 1 with the help of the connecting tube 81. The arc surface thread of the moving column 82 is penetrated by a support rod 84. The bottom end of the support rod 84 is fixedly connected to a support pad 86. Through the mutual cooperation between the support rod 84 and the support pad 86, the position of the entire support base 1 and its manipulator equipment is supported and protected. The arc surface thread of the connecting tube 81 is penetrated by an extrusion rod 83. One end of the extrusion rod 83 is connected to the moving column The surfaces of 82 are in contact with each other, and the extrusion rod 83 can be used to squeeze and fix the position of the movable column 82 in the connecting tube 81 to prevent it from sliding and falling off. The four corners of the lower surface of the support seat 1 are rotatably connected with universal wheels 87. The universal wheels 87 can be used to move the position of the entire support seat 1 for easy transportation. The upper end of the support rod 84 is fixedly connected with a rotating rod 85. The length of the rotating rod 85 is adapted to the length of the support rod 84. The rotating rod 85 can be used to better rotate the support rod 84. The support pad 86 is a silicone pad. The cross-section of the support pad 86 is circular. With the help of the support pad 86 made of silicone material, effective support and protection can be performed.

[0043] An auxiliary frame 9 is fixedly connected to one side of the upper surface of the support seat 1, and a push rod frame 7 is fixedly connected to the arc surface of the bottom end of the driving rod 64. The cross-section of the push rod frame 7 is "L"-shaped. When the position of the support seat 1 is moved, the auxiliary frame 9 can be used for auxiliary stretching movement. At the same time, the position of the entire clamping mechanism 5 can be adjusted by means of the push rod frame 7 on the surface of the driving rod 64.

[0044] When the heavy photovoltaic glass panel is transported and moved, the auxiliary frame 9 on one side of the surface of the support seat 1 is first pushed. At this time, the entire support seat 1 is moved in position with the help of the universal wheel 87 on the lower surface. Then, the rotating column 3 is rotated with the help of the first rotating disk 2 on the upper surface of the support seat 1. Then, the driving cylinder 61 on the surface of the rotating column 3 is started, and the driving cylinder 61 drives the connecting rod frame 62, rib plate 63 and arm rod 66 in the entire driving mechanism 6 to move and adjust the position. Then, the push rod frame 7 on the side of the driving rod 64 at the bottom end of the arm rod 66 is pulled, and the push rod frame 7 drives the clamping mechanism 5 to approach and correspond to the heavy photovoltaic glass panel. At this time, the servo cylinder 53 in the mounting frame 51 is started again, and the clamping frame 52 fixed at the output end of the servo cylinder 53 and the rubber clamping claw plate 55 clamp and limit the heavy photovoltaic panel. Then, with the help of the coordination operation between the first rotating disk 2 on the upper surface of the support seat 1 and the rotating column 3, the clamped heavy photovoltaic glass panel is transported in position.

[0045] So far, the various embodiments of the present application have been described in detail. To avoid obscuring the concept of the present application, some details well known in the art have not been described. Based on the above description, those skilled in the art can fully understand how to implement the technical solutions disclosed herein.

[0046] Although some specific embodiments of the present application have been described in detail through examples, those skilled in the art will understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present application. Those skilled in the art will understand that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present application. In particular, as long as there are no structural conflicts, the various technical features mentioned in the various embodiments may be combined in any manner.

Claims

1. Heavy-duty photovoltaic glass manipulator transplanting device, characterized in that: include: A support base (1), wherein a first rotating disk (2) is mounted on the upper surface of the support base (1); A rotating column (3), the bottom end of which is fixedly connected to the surface of the first rotating disk (2); An electrical box (4), the electrical box (4) being mounted on the surface of the rotating column (3); a driving mechanism (6), said driving mechanism (6) being located at the upper end of the rotating column (3); and A clamping mechanism (5), the clamping mechanism (5) being located on a lower end surface of the driving mechanism (6) away from the rotating column (3); The driving mechanism (6) comprises a driving cylinder (61), the surface of the driving cylinder (61) is fixedly connected to the surface of the rotating column (3), the output end of the driving cylinder (61) is rotatably connected to a connecting rod frame (62), the end of the connecting rod frame (62) away from the driving cylinder (61) is rotatably connected to a rib plate (63), one end of the rib plate (63) is installed with an arm (66), and the lower surface of the end of the arm (66) away from the rib plate (63) is installed with a driving rod (64), and the clamping mechanism (5) comprises a mounting frame (51), the surface of the mounting frame (51) is fixedly connected to two servo cylinders (53), the output ends of the two servo cylinders (53) are in opposite directions, the output end of the servo cylinder (53) is fixedly connected to a clamping frame (52), and the inner wall of the clamping frame (52) is slidably connected to the surface of the mounting frame (51).

2. The heavy-duty photovoltaic glass manipulator transplanting device according to claim 1 is characterized in that: The driving mechanism (6) further comprises a rotating frame (65), the two ends of which are rotatably connected to the arm (66) and the rib plate (63), respectively; a second rotating disk (67) is rotatably connected to the side where the driving rod (64) and the arm (66) are close to each other; and a brake (68) is fixedly connected to one side surface of the second rotating disk (67).

3. The heavy-duty photovoltaic glass manipulator transplanting device according to claim 1 is characterized in that: The clamping mechanism (5) further comprises four guide rails (54), the four guide rails (54) being respectively located at the four peripheral corner surfaces of the mounting frame (51), the lower surfaces of the guide rails (54) being fixedly connected to the mounting frame (51), and the surfaces of the guide rails (54) being slidably connected to the inner wall of the clamping frame (52).

4. The heavy-duty photovoltaic glass manipulator transplanting device according to claim 1 is characterized in that: The bottom ends of the two mounting frames (51) are both fixedly connected to one side thereof close to each other, and the cross section of the clamping plate (55) is "U"-shaped, and the clamping plate (55) is a rubber plate.

5. The heavy-duty photovoltaic glass manipulator transplanting device according to claim 1 is characterized in that: The four corners of the support seat (1) are all provided with a limiting mechanism (8), the limiting mechanism (8) comprises a connecting tube (81), the surface of the connecting tube (81) is fixedly connected to the surface of the support seat (1), the inner wall of the connecting tube (81) is slidably connected to a moving column (82), the arc surface thread of the moving column (82) is penetrated by a support rod (84), the bottom end of the support rod (84) is fixedly connected to a support pad (86), the arc surface thread of the connecting tube (81) is penetrated by an extrusion rod (83), one end of the extrusion rod (83) is in contact with the surface of the moving column (82), and the four corners of the lower surface of the support seat (1) are rotatably connected to universal wheels (87).

6. The heavy-duty photovoltaic glass manipulator transplanting device according to claim 5, characterized in that: The upper end of the support rod (84) is fixedly connected to a rotating rod (85), and the length of the rotating rod (85) is adapted to the length of the support rod (84).

7. The heavy-duty photovoltaic glass manipulator transplanting device according to claim 5, characterized in that: The support pad (86) is a silica gel pad, and the cross section of the support pad (86) is circular.

8. The heavy-duty photovoltaic glass manipulator transplanting device according to claim 1 is characterized in that: An auxiliary frame (9) is fixedly connected to one side of the upper surface of the support seat (1), and a push rod frame (7) is fixedly connected to the arc surface of the bottom end of the driving rod (64), and the cross section of the push rod frame (7) is "L"-shaped.

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