Broken wire detection device for steel wire rope production

Abstract

The utility model relates to the technical field of steel wire rope testing, in particular to a broken wire detection device for steel wire rope production, which comprises a base and a clamp mechanism, the clamp mechanism is arranged above the base, one side of the base is in threaded connection with a bearing disc, a maintenance mechanism is arranged below the bearing disc, one side of the bearing disc is welded with a support column, and the support column is connected with the clamp mechanism. According to the utility model, the steel wire rope can be firmly clamped by installing devices such as the propeller and the anti-skid plate, and the anti-skid plate can prevent the steel wire rope from displacing in an experiment, so that the accuracy of obtained data is ensured; a cleaning brush, a lubricating brush and other devices are added to form a maintenance mechanism to clean and lubricate the transmission system, the cleaning brush and the lubricating brush return to a groove formed in the base after cleaning is finished, operation of the device is prevented from being affected, and the problem that experimental data are inaccurate due to friction loss caused by aging and dust falling of the transmission system is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of steel wire rope testing, in particular to a broken wire detection device for steel wire rope production. Background Art

[0002] The tensile testing device for wire ropes is mainly used to test the tensile properties of wire ropes, including tensile strength and breaking strength. With the development of science and technology and the increasing demand for application, the use of wire ropes is becoming more and more extensive. However, in actual use, the performance of wire ropes may degrade or even fail due to various reasons. In order to ensure the safety and reliability of wire ropes during use, wire ropes must be regularly inspected and maintained. Therefore, a wire break detection device for wire rope production came into being.

[0003] Traditional wire ropes slip during the test, which will seriously affect the accuracy of the test results. In addition, due to the wide variety of wire rope models, different models of wire ropes have different diameters and structures, so different specifications of clamps need to be used during the test. Traditional wire rope tension testing devices often use rotating disks, which are not suitable for wire ropes of various diameters. This undoubtedly brings limitations to the experiment and is not conducive to the smooth progress of the experiment; secondly, the transmission system of the above-mentioned device will age and accumulate dust during long-term use. If it is not cleaned and lubricated in time, it will lead to increased friction loss during the experiment, which will cause errors in the test data. There is a lack of improvement and optimization in terms of device maintenance and operation management. Utility Model Content

[0004] The purpose of the utility model is to provide a broken wire detection device for wire rope production to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a broken wire detection device for wire rope production, comprising a base and a clamping mechanism, a clamping mechanism is arranged above the base, a support plate is threadedly connected to one side of the base, a maintenance mechanism is arranged below the support plate, a pillar is welded to one side of the support plate, a constituting mechanism is arranged on the other side of the base, and a guide rail is installed on one side of the pillar.

[0006] Preferably, a bracket is welded inside the retaining plate, a propeller is clamped under the bracket, and a clamp groove is provided on one side of the propeller.

[0007] Preferably, a clamp is clamped on one side of the clamp groove, an anti-skid plate is welded on one end of the clamp, and a pressure sensor is installed on one side of the anti-skid plate.

[0008] Preferably, a slide groove is provided on one side of the pillar, a washing table is clamped on one side of the slide groove, and a washing brush is plugged into one side of the washing table.

[0009] Preferably, a lubrication platform is clamped below the cleaning brush, a lubrication brush is plugged into one side of the lubrication platform, and an oil tank is provided below the lubrication brush.

[0010] Preferably, a movable plate is clamped on one side of the guide rail, a crossbeam is installed on one side of the movable plate, a tension sensor is installed below the crossbeam, and a connecting block is provided below the tension sensor.

[0011] Preferably, a displacement sensor is plugged into the bottom of the connecting block, and a fixing fixture is welded below the displacement sensor.

[0012] Preferably, a folding glass door is installed on one side of the fixing fixture, a motor is clamped under the folding glass door, and a data display screen is installed on one side of the motor.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. This utility model can effectively clamp the wire rope during clamping by installing devices such as a pusher and an anti-slip plate, avoiding slippage and size mismatch. The pusher pushes the clamp toward the wire rope. When the pressure sensor above is subjected to a certain degree of pressure, the clamp stops clamping. In addition, the anti-slip plate can also prevent the wire rope from moving during the experiment, thereby ensuring the accuracy of the obtained data.

[0015] 2. The utility model can clean and lubricate the transmission system by adding devices such as a cleaning brush and a lubricating brush to form a maintenance mechanism. After the tensile test is completed, the movable plate returns to the uppermost end of the equipment. The maintenance mechanism starts to clean the guide rail with a cleaning brush to wipe off the loose dirt and rust thereon, and the lubricating brush is dipped in oil to lubricate the guide rail. After cleaning, the cleaning brush and the lubricating brush return to the grooves provided in the base to avoid affecting the operation of the device and prevent the problem of inaccurate experimental data caused by friction loss due to aging and dust falling on the transmission system. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the top structure of the utility model.

[0018] Figure 3 This is a schematic diagram of the overall structure of the clamp mechanism of the present utility model.

[0019] Figure 4 This is a schematic diagram of the overall structure of the maintenance mechanism of the present utility model.

[0020] In the figure: 1. Base; 2. Clamp mechanism; 201. Plate; 202. Bracket; 203. Pusher; 204. Clamp groove; 205. Clamp; 206. Anti-skid plate; 207. Pressure sensor; 3. Maintenance mechanism; 301. Pillar; 302. Slide; 303. Cleaning table; 304. Cleaning brush; 305. Lubrication table; 306. Lubrication brush; 307. Oil tank; 4. Structural mechanism; 401. Guide rail; 402. Movable plate; 403. Crossbeam; 404. Tension sensor; 405. Connecting block; 406. Displacement sensor; 407. Fixing fixture; 408. Folding glass door; 409. Motor; 410. Data display screen. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-4The utility model provides a broken wire detection device for wire rope production, which includes a base 1 and a clamp mechanism 2. The clamp mechanism 2 is arranged above the base 1, a retaining plate 201 is threadedly connected to one side of the base 1, a maintenance mechanism 3 is arranged below the retaining plate 201, a pillar 301 is welded to one side of the retaining plate 201, a constituting mechanism 4 is arranged on the other side of the base 1, and a guide rail 401 is installed on one side of the pillar 301.

[0026] Specifically, a bracket 202 is welded inside the retaining plate 201, a propeller 203 is clamped under the bracket 202, and a clamp groove 204 is provided on one side of the propeller 203. The retaining plate 201 supports the clamp 205 so that the clamp mechanism 2 can work normally, and the bracket 202 provides a movement direction for the propeller 203 to prevent it from displacement.

[0027] Specifically, a clamp 205 is clamped on one side of the clamp groove 204, an anti-skid plate 206 is welded on one end of the clamp 205, and a pressure sensor 207 is installed on one side of the anti-skid plate 206. The pusher 203 pushes the clamp 205 along the clamp groove 204 until the pressure sensor 207 reaches an appropriate value and stops to achieve the effect of clamping the wire rope. The anti-skid plate 206 can effectively prevent the wire rope from being displaced during testing.

[0028] Specifically, a slide groove 302 is provided on one side of the pillar 301, a cleaning table 303 is clamped on one side of the slide groove 302, and a cleaning brush 304 is inserted on one side of the cleaning table 303. The slide groove 302 provides a movement track for the cleaning table 303 and the lubrication table 305, so that the cleaning brush 304 and the lubrication brush 306 on them can accurately clean the guide rail 401, avoiding errors in the experimental data caused by aging of the transmission system.

[0029] Specifically, a lubrication platform 305 is clamped below the cleaning brush 304, a lubrication brush 306 is plugged into one side of the lubrication platform 305, and an oil tank 307 is provided below the lubrication brush 306 to store oil for normal use of the lubrication brush 306.

[0030] Specifically, a movable plate 402 is clamped on one side of the guide rail 401, a crossbeam 403 is installed on one side of the movable plate 402, a tension sensor 404 is installed under the crossbeam 403, and a connecting block 405 is provided under the tension sensor 404. The movable plate 402 drives the crossbeam 403 to move on the guide rail 401 to ensure that tension can be applied to the wire rope to ensure the normal progress of the experiment. The tension sensor 404 can record and analyze the tension data of the wire rope during the experiment. The connecting block 405 connects the tension sensor 404 and the crossbeam 403 to ensure the stability and strength of the structure.

[0031] Specifically, a displacement sensor 406 is plugged into the bottom of the connection block 405 , and a fixing fixture 407 is welded below the displacement sensor 406 . The displacement sensor 406 converts the displacement change of the wire rope into an electrical signal for subsequent signal processing, analysis and display.

[0032] Specifically, a folding glass door 408 is installed on one side of the fixing clamp 407, a motor 409 is clamped under the folding glass door 408, and a data display screen 410 is installed on one side of the motor 409. The fixing clamp 407 can ensure the stability of the wire rope during the experiment and reduce data errors caused by movement or instability of the wire rope. The folding glass door 408 is made of tempered glass to avoid damage to the operator caused by breakage of the wire rope during the experiment. The motor 409 provides power to the entire device to ensure the progress of the experiment. The data display screen 410 can display the obtained experimental data to facilitate the operator's reading and analysis.

[0033] Working principle: Place the two ends of the wire rope into the clamp mechanism 2 and the fixed clamp 407 respectively, and start the equipment. The pusher 203 pushes the clamp 205 along the clamp groove 204 until the pressure sensor 207 reaches the appropriate value and stops. At this time, the wire rope is clamped and the anti-slip plate 206 can also avoid data errors caused by the sliding of the wire rope during the experiment. After clamping, the folding glass door 408 is closed to protect the operator. The movable plate 402 drives the beam 403 to move on the guide rail 401 to apply tension to the wire rope. During the process, the tension sensor 404 and the displacement sensor 406 convert the recorded data into electrical signals and transmit them to the data display screen 410 for the operator to analyze. After the experiment, the movable plate 402 returns to the top of the device, and the maintenance mechanism 3 starts to work. The cleaning brush 304 and the lubricating brush 306 on the pillar 301 move upward along the slide groove 302 to accurately clean and maintain the guide rail 401.

[0034] The above is only an embodiment of the present invention, and common knowledge such as the specific structure and characteristics of the scheme are not described in detail here. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claim involved.

Claims

1. A broken wire detection device for steel wire rope production, comprising a base (1) and a clamping mechanism (2), characterized in that: A clamping mechanism (2) is provided above the base (1), a support plate (201) is threadedly connected to one side of the base (1), a maintenance mechanism (3) is provided below the support plate (201), a support column (301) is welded to one side of the support plate (201), a forming mechanism (4) is provided on the other side of the base (1), and a guide rail (401) is installed on one side of the support column (301).

2. A broken wire detection device for steel wire rope production according to claim 1, characterized in that: A bracket (202) is welded inside the receiving plate (201), a propeller (203) is clamped below the bracket (202), and a clamp groove (204) is provided on one side of the propeller (203).

3. A broken wire detection device for steel wire rope production according to claim 2, characterized in that: A clamp (205) is clamped on one side of the clamp groove (204), an anti-slide plate (206) is welded to one end of the clamp (205), and a pressure sensor (207) is installed on one side of the anti-slide plate (206).

4. The broken wire detection device for steel wire rope production according to claim 1, characterized in that: A chute (302) is provided on one side of the support (301), a cleaning platform (303) is clamped on one side of the chute (302), and a cleaning brush (304) is plugged into one side of the cleaning platform (303).

5. A broken wire detection device for steel wire rope production according to claim 4, characterized in that: A lubrication platform (305) is clamped below the cleaning brush (304), a lubrication brush (306) is plugged into one side of the lubrication platform (305), and an oil tank (307) is provided below the lubrication brush (306).

6. The broken wire detection device for steel wire rope production according to claim 1, characterized in that: A movable plate (402) is clamped on one side of the guide rail (401), a crossbeam (403) is installed on one side of the movable plate (402), a tension sensor (404) is installed below the crossbeam (403), and a connecting block (405) is provided below the tension sensor (404).

7. A broken wire detection device for steel wire rope production according to claim 6, characterized in that: A displacement sensor (406) is plugged into the bottom of the connection block (405), and a fixing fixture (407) is welded to the bottom of the displacement sensor (406).

8. The broken wire detection device for steel wire rope production according to claim 7, characterized in that: A folding glass door (408) is installed on one side of the fixing fixture (407), a motor (409) is clamped below the folding glass door (408), and a data display screen (410) is installed on one side of the motor (409).

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