Motor rotor automation device with automatic fault monitoring function

Abstract

The utility model discloses a motor rotor automation device capable of automatic fault monitoring, which comprises a base, an induction assembly, a transmission assembly, a tightening assembly and a signal processor, and is characterized in that the induction assembly is fixedly arranged at the top of the base, the transmission assembly is arranged on the base, the tightening assembly is arranged on the base, and the signal processor is arranged on the base. And the signal processor is fixedly mounted on the base. According to the utility model, when the motor rotor is produced and processed, fault monitoring is carried out on the motor rotor, the rotation state of the motor rotor is detected, whether the motor rotor is unbalanced and is not centered, the number of winding wires is not equal and other unqualified products are detected, and strong vibration of a motor body and a mechanical structure connected with the motor body when the motor rotor is installed on the motor is avoided. Therefore, the overall service life of the motor and related mechanical equipment is greatly shortened.

Description

Technical Field

[0001] The utility model relates to the technical field of motor rotor fault monitoring, in particular to a motor rotor automation device for automatic fault monitoring. Background Art

[0002] The automatic fault monitoring device for motor rotors is a device used to monitor the faults of motor rotors after processing is completed. It is used to monitor the working status of the motor rotors and provide early warning and diagnosis of possible abnormalities or faults. It can detect internal motor problems such as imbalance, misalignment, and incorrect number of windings, which may lead to unqualified products. Rotor imbalance can cause uneven centrifugal force when the motor rotates, thereby causing vibration of the entire equipment. The vibration not only affects the motor itself, but may also be transmitted to other mechanical components connected to it; continuous unbalanced vibration will accelerate the wear of internal bearing components, resulting in shortened bearing life, decreased lubrication performance, and may cause high temperature, noise and other problems; misalignment will cause the bearings at both ends of the rotor to bear abnormal loads, especially the thrust bearings will be seriously affected, and it will also cause early failure or breakage of the coupling. Compared with imbalance, the vibration caused by misalignment is usually more complex and difficult to predict. It will vibrate in multiple directions, and the vibration amplitude changes with speed.

[0003] Therefore, how to provide a motor rotor automation device with automatic fault monitoring is a problem that those skilled in the art urgently need to solve. Utility Model Content

[0004] One purpose of the present invention is to provide an automatic fault monitoring device for a motor rotor. When the production and processing of the motor rotor is completed, the present invention performs fault monitoring on the motor rotor, detects the rotation state of the motor rotor, and detects whether the motor rotor is unbalanced, misaligned, has an unequal number of windings, and other unqualified product problems, so as to avoid strong vibration of the motor body and the mechanical structure connected thereto when the motor is installed, thereby greatly shortening the overall service life of the motor and related mechanical equipment.

[0005] According to an embodiment of the utility model, an automatic fault monitoring device for a motor rotor includes a base, a sensing component, a transmission component, a tightening component and a signal processor, wherein the sensing component is fixedly mounted on the top of the base, the transmission component is mounted on the base, the tightening component is mounted on the base, and the signal processor is fixedly mounted on the base.

[0006] The induction component includes an induction magnetic column and an induction coil. The induction magnetic column is installed inside the induction component, and the induction coil is sleeved on the induction magnetic column.

[0007] Furthermore, first support frames are fixedly provided on both sides of both ends of the base, second support frames are fixedly provided on both sides of both ends of the base, and sliding grooves are provided on both ends of the base.

[0008] Furthermore, the induction component includes an induction shell, a movable groove, a slide and a ring, wherein the bottom of the induction shell is fixedly mounted on the top of the base, the movable groove is opened on the induction shell, two slides are provided, and the two slides are slidably mounted in the movable groove, the ring is fixedly mounted on the bottom of the slide, and the ring is fixedly mounted on the induction magnetic column.

[0009] Furthermore, the induction component also includes an elastic spring and a support block, the top of the elastic spring is fixedly mounted on the bottom of the skateboard, the bottom of the elastic spring is fixedly mounted on the support block, and the support block is fixedly mounted in the induction housing.

[0010] Furthermore, the transmission assembly includes a transmission motor, a first transmission wheel, a transmission belt and a second transmission wheel, wherein the motor seat of the transmission motor is fixedly mounted on the base, one end of the first transmission wheel is fixedly mounted on the rotating shaft of the transmission motor, and the other end of the first transmission wheel is rotatably mounted on the first support frame, one end of the transmission belt is sleeved on the first transmission wheel, and the other end of the transmission belt is sleeved on the second transmission wheel, and the second transmission wheel is rotatably mounted on the tightening assembly.

[0011] Furthermore, the transmission assembly includes a transmission rod, and both ends of the transmission rod are fixedly mounted on the first transmission wheel.

[0012] Furthermore, the tightening assembly includes a tightening bracket, a threaded displacement block, a bidirectional threaded rod and a turning handle, wherein the tightening bracket is slidably installed in the slide groove, the threaded displacement block is fixedly installed on the tightening bracket, the bidirectional threaded rod is rotatably installed on the base, the threaded end of the bidirectional threaded rod is threadedly installed on the threaded displacement block, both ends of the bidirectional threaded rod are rotatably installed on the second support frame, and the turning handle is fixedly installed on the bidirectional threaded rod.

[0013] Furthermore, the second transmission wheel is rotatably mounted on the tightening bracket.

[0014] The beneficial effects of the utility model are:

[0015] The utility model performs fault monitoring on the motor rotor when the production and processing of the motor rotor is completed, detects the rotation status of the motor rotor, detects whether the motor rotor is unbalanced, misaligned, the number of windings is not right, and other unqualified product problems, so as to avoid strong vibration of the motor body and the mechanical structure connected thereto when the motor is installed, thereby greatly shortening the overall service life of the motor and related mechanical equipment.

[0016] The utility model detects the vibration of the induction coil by the induction magnetic column, and the amplitude of the electric signal is generated by the induction coil. By judging the amplitude of the electric signal, it is possible to detect whether the motor rotor is unbalanced, misaligned, or has an unequal number of windings during rotation, thereby preventing unqualified products.

[0017] The utility model drives the bidirectional threaded rod to rotate by turning the turning handle, and the bidirectional threaded rod drives the threaded displacement block to move in relative directions or opposite directions. The displacement drives the tightening bracket to retract and retract in the base, and the retractable tightening bracket drives the second transmission wheel to move in relative directions or opposite directions, thereby further tightening or loosening the transmission belt, making it easy to adapt to different models of motor rotors and preventing the sliding plate from being completely pressed into the sliding groove by the rotating shaft of the motor rotor, thereby causing the induction component to malfunction. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 This is a schematic diagram of the overall structure of an automatic fault monitoring device for a motor rotor proposed in the present invention;

[0020] Figure 2 This utility model proposes an automatic fault monitoring motor rotor automation device Figure 1 A magnified view of point A;

[0021] Figure 3 This is a structural diagram of the base of a motor rotor automation device for automatic fault monitoring proposed by the present invention;

[0022] Figure 4 This is a cross-sectional view of the induction housing of an automatic fault monitoring motor rotor automation device proposed by the utility model.

[0023] In the figure: 1. Base; 1.1. First support frame; 1.2. Second support frame; 1.3. Slide; 2. Induction component; 2.1. Induction magnetic column; 2.2. Induction coil; 2.3. Induction shell; 2.4. Movable slot; 2.5. Slide plate; 2.6. Ring; 2.7. Elastic spring; 2.8. Support block; 3. Transmission component; 3.1. Transmission motor; 3.2. First transmission wheel; 3.3. Transmission belt; 3.4. Second transmission wheel; 3.5. Transmission rod; 4. Tightening component; 4.1. Tightening bracket; 4.2. Threaded displacement block; 4.3. Bidirectional threaded rod; 4.4. Turning handle; 5. Signal processor. DETAILED DESCRIPTION

[0024] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.

[0025] Please refer to Figures 1 to 4 The utility model provides an automatic fault monitoring device for a motor rotor, comprising a base 1, an induction component 2, a transmission component 3, a tightening component 4 and a signal processor 5, wherein the induction component 2 is fixedly mounted on the top of the base 1, and is used to sense the electrical signal transmitted when the rotating shafts at both ends of the motor rotor rotate, the transmission component 3 is mounted on the base 1, and the transmission component 3 drives the rotation of the motor rotor, the tightening component 4 is mounted on the base 1, and the tightening component 4 is used to adjust the tightness of the transmission component 3, and the signal processor 5 is fixedly mounted on the base 1; the induction component 2 comprises an induction magnetic column 2.1 and an induction coil 2.2, the induction magnetic column 2.1 is mounted inside the induction component 2, the induction coil 2.2 is sleeved on the induction magnetic column 2.1, the induction magnetic column 2.1 vibrates in the induction coil 2.2 to generate an electrical signal.

[0026] Specifically, first support frames 1.1 are fixedly provided on both sides of both ends of the base 1, second support frames 1.2 are fixedly provided on both sides of both ends of the base 1, and sliding grooves 1.3 are provided on both ends of the base 1.

[0027] Furthermore, the motor rotor is placed on the induction component 2, and the transmission component 3 is started. The transmission component 3 drives the rotation of the motor rotor. The rotating shafts at both ends of the motor rotor cause the induction component 2 to vibrate, that is, the induction magnetic column 2.1 vibrates, and the induction coil 2.2 will generate an electrical signal. The amplitude of the electrical signal is within the specified range, and the belt is a suitable product.

[0028] More specifically, the induction component 2 includes an induction shell 2.3, a movable groove 2.4, a slide 2.5 and a ring 2.6, wherein the bottom of the induction shell 2.3 is fixedly mounted on the top of the base 1, the movable groove 2.4 is opened on the induction shell 2.3, two slides 2.5 are provided, the two slides 2.5 are slidably mounted in the movable groove 2.4, the slides 2.5 are located in the movable groove 2.4 and slide, the ring 2.6 is fixedly mounted on the bottom of the slide 2.5, and the ring 2.6 is fixedly mounted on the induction magnetic column 2.1.

[0029] The sensing assembly 2 also includes an elastic spring 2.7 and a support block 2.8. The top of the elastic spring 2.7 is fixedly mounted on the bottom of the skateboard 2.5. The elastic spring 2.7 elastically supports the vibrating skateboard 2.5 to facilitate the vibration of the skateboard 2.5. The bottom of the elastic spring 2.7 is fixedly mounted on the support block 2.8, and the support block 2.8 is fixedly mounted in the sensing housing 2.3.

[0030] Furthermore, the motor rotor is placed on the induction component 2 and supported by the slide 2.5. The weight of the motor rotor causes the slide 2.5 to move downward, and the induction magnetic column 2.1 moves in the induction coil 2.2 and maintains this position. During this displacement process of the induction magnetic column 2.1, an electrical signal is generated, which is marked as an initial electrical signal by the signal processor 5.

[0031] More specifically, the transmission assembly 3 includes a transmission motor 3.1, a first transmission wheel 3.2, a transmission belt 3.3 and a second transmission wheel 3.4, wherein the motor base of the transmission motor 3.1 is fixedly mounted on the base 1, one end of the first transmission wheel 3.2 is fixedly mounted on the rotating shaft of the transmission motor 3.1, and the other end of the first transmission wheel 3.2 is rotatably mounted on the first support frame 1.1, one end of the transmission belt 3.3 is sleeved on the first transmission wheel 3.2, and the other end of the transmission belt 3.3 is sleeved on the second transmission wheel 3.4, part of the rotor chip of the motor rotor is placed on the transmission belt 3.3, a part of the transmission belt 3.3 is concave downward, and the second transmission wheel 3.4 is rotatably mounted on the tightening assembly 4; the transmission assembly 3 includes a transmission rod 3.5, both ends of the transmission rod 3.5 are fixedly mounted on the first transmission wheel 3.2, and the transmission rod 3.5 drives the first transmission wheel 3.2, the transmission belt 3.3 and the second transmission wheel 3.4 on the other side to rotate.

[0032] Furthermore, when the transmission motor 3.1 is turned on, the transmission motor 3.1 drives the first transmission wheel 3.2 to rotate, the first transmission wheel 3.2 drives the transmission belt 3.3 to rotate, and the transmission belt 3.3 drives the second transmission wheel 3.4 to rotate, and the transmission belt 3.3 drives the motor rotor to rotate. The rotating shafts at both ends of the motor rotor rotate on the skateboard 2.5. The rotation of the rotating shafts at both ends of the motor rotor is unbalanced or the rotating shaft is in an eccentric position on the motor rotor, resulting in a large vibration amplitude of the skateboard 2.5, which drives the vibration amplitude of the induction magnetic column 2.1 to increase, and the amplitude of the electrical signal generated by the induction coil 2.2 becomes larger, which exceeds the specified range. The motor rotor is an unqualified product.

[0033] To be more specific, the tightening assembly 4 includes a tightening bracket 4.1, a threaded displacement block 4.2, a bidirectional threaded rod 4.3 and a turning handle 4.4, wherein the tightening bracket 4.1 is slidably installed in the slide groove 1.3, the threaded displacement block 4.2 is fixedly installed on the tightening bracket 4.1, the bidirectional threaded rod 4.3 is rotatably installed on the base 1, the threaded end of the bidirectional threaded rod 4.3 is threadedly installed on the threaded displacement block 4.2, both ends of the bidirectional threaded rod 4.3 are rotatably installed on the second support frame 1.2, the turning handle 4.4 is fixedly installed on the bidirectional threaded rod 4.3, and the second transmission wheel 3.4 is rotatably installed on the tightening bracket 4.1.

[0034] To be more specific, by turning the handle 4.4, the bidirectional threaded rod 4.3 is driven to rotate, and the bidirectional threaded rod 4.3 drives the threaded displacement block 4.2 to move in relative directions or opposite directions. The displacement drives the tightening bracket 4.1 to retract and retract in the base 1, and the retractable tightening bracket 4.1 drives the second transmission wheel 3.4 to move in relative directions or opposite directions, further tightening or loosening the transmission belt 3.3, so as to adapt to different models of motor rotors and prevent the motor rotor shaft from completely pressing the skateboard 2.5 into the slide groove 1.3, thereby causing the induction component 2 to malfunction.

[0035] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.

Claims

1. Automatic fault monitoring motor rotor automation device, characterized in that: The invention comprises a base (1), a sensing component (2), a transmission component (3), a tightening component (4) and a signal processor (5), wherein the sensing component (2) is fixedly mounted on the top of the base (1), the transmission component (3) is mounted on the base (1), the tightening component (4) is mounted on the base (1), and the signal processor (5) is fixedly mounted on the base (1); The induction component (2) comprises an induction magnetic column (2.1) and an induction coil (2.2); the induction magnetic column (2.1) is installed inside the induction component (2); and the induction coil (2.2) is sleeved on the induction magnetic column (2.1).

2. The motor rotor automation device for automatic fault monitoring according to claim 1, characterized in that: A first support frame (1.1) is fixedly provided on both sides of both ends of the base (1), a second support frame (1.2) is fixedly provided on both sides of both ends of the base (1), and a slide groove (1.3) is provided at both ends of the base (1).

3. The motor rotor automation device for automatic fault monitoring according to claim 1, characterized in that: The induction component (2) comprises an induction housing (2.3), a movable groove (2.4), a slide plate (2.5) and a collar (2.6), wherein the bottom of the induction housing (2.3) is fixedly mounted on the top of the base (1), the movable groove (2.4) is provided on the induction housing (2.3), two slide plates (2.5) are provided, and the two slide plates (2.5) are slidably mounted in the movable groove (2.4), the collar (2.6) is fixedly mounted on the bottom of the slide plate (2.5), and the collar (2.6) is fixedly mounted on the induction magnetic column (2.1).

4. The motor rotor automation device for automatic fault monitoring according to claim 3, characterized in that: The induction component (2) further comprises an elastic spring (2.7) and a support block (2.8); the top of the elastic spring (2.7) is fixedly mounted on the bottom of the slide plate (2.5); the bottom of the elastic spring (2.7) is fixedly mounted on the support block (2.8); and the support block (2.8) is fixedly mounted in the induction housing (2.3).

5. The motor rotor automation device for automatic fault monitoring according to claim 1, characterized in that: The transmission assembly (3) comprises a transmission motor (3.1), a first transmission wheel (3.2), a transmission belt (3.3) and a second transmission wheel (3.4), wherein the motor base of the transmission motor (3.1) is fixedly mounted on the base (1), one end of the first transmission wheel (3.2) is fixedly mounted on the rotating shaft of the transmission motor (3.1), the other end of the first transmission wheel (3.2) is rotatably mounted on the first support frame (1.1), one end of the transmission belt (3.3) is sleeved on the first transmission wheel (3.2), the other end of the transmission belt (3.3) is sleeved on the second transmission wheel (3.4), and the second transmission wheel (3.4) is rotatably mounted on the tightening assembly (4).

6. The motor rotor automation device for automatic fault monitoring according to claim 1, characterized in that: The transmission assembly (3) comprises a transmission rod (3.5), and both ends of the transmission rod (3.5) are fixedly mounted on the first transmission wheel (3.2).

7. The motor rotor automation device for automatic fault monitoring according to claim 1, characterized in that: The tightening assembly (4) comprises a tightening bracket (4.1), a thread displacement block (4.2), a bidirectional threaded rod (4.3) and a turning handle (4.4), wherein the tightening bracket (4.1) is slidably mounted in the slide groove (1.3), the thread displacement block (4.2) is fixedly mounted on the tightening bracket (4.1), the bidirectional threaded rod (4.3) is rotatably mounted on the base (1), the threaded end of the bidirectional threaded rod (4.3) is threadedly mounted on the thread displacement block (4.2), both ends of the bidirectional threaded rod (4.3) are rotatably mounted on the second support frame (1.2), and the turning handle (4.4) is fixedly mounted on the bidirectional threaded rod (4.3).

8. The motor rotor automation device for automatic fault monitoring according to claim 5, characterized in that: The second transmission wheel (3.4) is rotatably mounted on the tightening bracket (4.1).

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