Integrated tea cake pressing machine

Abstract

The utility model provides an integrated tea cake pressing machine, and particularly relates to the technical field of tea cake pressing. An integrated tea cake pressing machine comprises a base, a steam steaming mechanism is arranged in the center of the interior of the base, a supporting seat is arranged at the rear end of the base, and an electronic metering scale is arranged on the supporting seat. The steam heating mechanism comprises a tea making steam generator and a steam pipeline, the steam pipeline is communicated with a through hole in the middle of the base, a plurality of restraining blocks are fixedly arranged on the upper portion of the base, and tea pressing molds are movably placed in the middles of the restraining blocks. The automatic cake pressing machine has the advantages that the three steps of weighing, steaming and cake pressing are integrated, the problem that workers do not cooperate in place is solved, the overall cake pressing efficiency is improved, related work can be completed only by one person, and steam, steam and cake pressing can be completed by one person. During cake pressing, the weighing work of the next tea pressing mold and the storage work of the previous tea pressing mold can be carried out at the same time, circulation and seamless connection are achieved, and a first make-up pump and a second make-up pump can supplement water to tea cakes in time.

Description

Technical Field

[0001] The utility model mainly relates to the technical field of tea cake pressing, in particular to an integrated tea cake pressing machine. Background Art

[0002] At present, the popularization of Chinese tea culture and the improvement of people's living standards have promoted the tremendous development of the tea industry. The varieties and types of production machinery have also become diverse, driving the production towards mechanization. However, at this stage, the cake pressing machines lack innovation capabilities, the update and iteration speed is slow, the machines are expensive, energy consumption is high, and the scale of tea cakes prepared and produced is not uniform.

[0003] In the prior art, there is a lack of integrated equipment for tea pressing, and multiple devices are often required for tea pressing production, and the functions of weighing, steaming and pressing tea cakes cannot be achieved simultaneously. Therefore, the utility model provides an integrated tea cake pressing machine. Utility Model Content

[0004] In order to solve the problems of the prior art, the utility model provides an integrated tea cake pressing machine.

[0005] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical solutions:

[0006] An integrated tea cake pressing machine comprises a base, a steam heating mechanism is arranged at the center of the base, a support seat is arranged at the rear end of the base, and an electronic measuring scale is arranged on the support seat.

[0007] The steam heating mechanism includes a tea-making steam generator and a steam pipe, the steam pipe is connected to the through hole in the middle of the base, a plurality of constraint blocks are fixedly provided on the upper part of the base, a tea pressing mold is movably placed in the middle of the constraint block, and a plurality of holes are provided at the bottom of the tea pressing mold.

[0008] Multiple sides of the base are provided with disc frames through fixed rods, and the first water supply pump and the second water supply pump are fixedly provided on the upper part of the disc frames respectively, and the first electric cylinder and the second electric cylinder are fixedly provided on the inner sides of the first water supply pump and the second water supply pump, and the cylinder rod ends of the first electric cylinder and the second electric cylinder are fixed with water supply hoses respectively, and the first water supply pump and the second water supply pump are connected to the water tank through water pipes respectively, and the water tank is connected to the tea making steam generator through a pipe, and the upper part of the first water supply pump is connected to the cake pressing device through a fixed rod, and the cake pressing device includes a pressing rod and a pressing block.

[0009] The steam heating mechanism, the first water supply pump, the second water supply pump, the first electric cylinder, the second electric cylinder and the cake pressing device are electrically connected to the controller, and the controller is also electrically connected to the pressure sensor.

[0010] The electronic measuring scale adopts a 0.1 gram industrial-grade high-precision measuring scale.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] The utility model integrates the three steps of weighing, steaming and cake pressing, thus avoiding the problem of insufficient cooperation between workers and improving the overall cake pressing efficiency. Only one person is needed to complete all tea pressing related work. During steaming and cake pressing, the weighing work of the next tea pressing mold and the storage work of the previous tea pressing mold can be carried out simultaneously, and the cycle is repeated and seamlessly connected. The pressure of the press can be adjusted by the controller to prevent the overflow of the tea contents, which is beneficial to the quality and taste of the fermented tea. The steam device drives the tea leaves and fully softens the tea leaves to ensure the quality of the tea cakes. The first water supply pump and the second water supply pump can replenish water to the tea cakes in time, which is beneficial to improving the quality of the tea cakes. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0014] Figure 2 It is a partial structural cross-sectional diagram of the utility model;

[0015] Figure 3 It is an enlarged schematic diagram of part of the structure of the utility model.

[0016] The numbers shown in the accompanying drawings are: 1. base; 2. steam heating mechanism; 21. tea-making steam generator; 22. steam pipe; 3. support seat; 4. electronic measuring scale; 5. constraint block; 6. tea pressing mold; 7. fixed rod rack; 8. disc rack; 9. first water supply pump; 10. second water supply pump; 11. first electric cylinder; 12. second electric cylinder; 13. water supply hose; 14. water pipe; 15. water tank; 16. fixed rod; 17. cake pressing device; 171. pressing rod; 172. pressing block. DETAILED DESCRIPTION

[0017] The present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be understood that these embodiments are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the contents of this invention, those skilled in the art may make various changes or modifications to the present invention, and that such equivalent forms also fall within the scope defined in this application.

[0018] The standard parts used in this utility model can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, and bonding in the existing technology. At the same time, in order to clearly express the connection relationship and working principle between the various components, the drawings in the specification are organized and drawn in the form of simple diagrams of the mechanism movement, which will not be described in detail here.

[0019] like Figure 1-2 As shown, an integrated tea cake pressing machine includes a base 1, a steam heating mechanism 2 is arranged at the center of the base 1, a support base 3 is arranged at the rear end of the base 1, and an electronic measuring scale 4 is arranged on the support base 3.

[0020] The steam heating mechanism 2 includes a tea-making steam generator 21 and a steam pipe 22. The steam pipe 22 is connected to the through hole in the middle of the base 1. A plurality of constraint blocks 5 are fixedly arranged on the upper part of the base 1. A tea pressing mold 6 is movably placed in the middle of the constraint block 5. A plurality of pores are arranged at the bottom of the tea pressing mold 6. When pressing tea, the tea leaves are wrapped in cloth and placed in the tea pressing mold. The pores at the bottom of the tea pressing mold are relatively fine, so the tea leaves will not be pressed into the gaps when pressing tea.

[0021] Multiple sides of the base 1 are provided with a disc frame 8 through a fixed rod frame 7, and a first water supply pump 9 and a second water supply pump 10 are fixedly provided on the upper part of the disc frame 8, and a first electric cylinder 11 and a second electric cylinder 12 are fixedly provided on the inner side of the first water supply pump 9 and the second water supply pump 10, and a water supply hose 13 is fixed to the cylinder rod end of the first electric cylinder 11 and the second electric cylinder 12, respectively. The first water supply pump 9 and the second water supply pump 10 are respectively connected to the water tank 15 through a water pipe 14, and the water tank 15 is connected to the tea making steam generator 21 through a pipe. The upper part of the first water supply pump 9 is connected to the cake pressing device 17 through a fixed rod 16, and the cake pressing device 17 includes a pressing rod 171 and a pressing block 172.

[0022] Furthermore, the steam heating mechanism 2, the first water supply pump 9, the second water supply pump 10, the first electric cylinder 11, the second electric cylinder 12 and the cake pressing device 17 are electrically connected to the controller, and the controller is also electrically connected to the pressure sensor, wherein the controller can be a PLC or an stm32f103c8t6 single-chip microcomputer.

[0023] Furthermore, the electronic weighing scale 4 adopts a 0.1 gram industrial-grade high-precision weighing scale.

[0024] Working principle:

[0025] Weighing: Use an electronic weighing scale to peel and weigh the tea pressing mold and the tea leaves inside. The electronic weighing scale uses a 0.1 gram industrial-grade high-precision weighing scale with high measuring accuracy.

[0026] Steam softening, after weighing, the tea pressing mold is placed into multiple constraint blocks to make it fit tightly, and the tea making steam generator is controlled by the controller to work to generate a large amount of steam. The tea making steam generator belongs to the existing technology, and the first electric cylinder and the second electric cylinder respectively drive the first water supply pump and the second water supply pump and replenish water to the tea pressing mold through the water supply hose to accelerate the tea softening process. After the tea softening work is completed, the first electric cylinder and the second electric cylinder respectively drive the first water supply pump and the second water supply pump to leave the upper area of the tea pressing mold.

[0027] To press the tea cake, the controller sets the pressure according to the preset instructions to control the pressing rod to drive the pressing block to move downward. The pressing block enters the tea pressing mold. The tea leaves are wrapped in cloth and placed in the tea pressing mold. The tea leaves are pressed down at a certain pressure and maintained for 3-5 minutes to complete the pressing of the tea cake. The pressing rod is driven to drive the pressing block to lift up, and the tea pressing mold is taken out for drying and storage. After that, another weighed tea pressing mold with tea leaves is placed in the constraint block. This cycle is repeated to carry out the tea pressing work seamlessly.

Claims

1. An integrated tea cake pressing machine, comprising a base (1), characterized in that: A steam heating mechanism (2) is provided at the center of the base (1), a support seat (3) is provided at the rear end of the base (1), and an electronic measuring scale (4) is provided on the support seat (3); The steam heating mechanism (2) comprises a tea-making steam generator (21) and a steam pipe (22), wherein the steam pipe (22) is connected to a through hole in the middle of the base (1), a plurality of restraining blocks (5) are fixedly provided on the upper part of the base (1), a tea pressing mold (6) is movably placed in the middle of the restraining blocks (5), and a plurality of pores are provided at the bottom of the tea pressing mold (6); The base (1) is provided with a disc frame (8) on multiple sides through a fixed rod frame (7), and a first water supply pump (9) and a second water supply pump (10) are fixedly provided on the upper part of the disc frame (8), and a first electric cylinder (11) and a second electric cylinder (12) are fixedly provided on the inner side of the first water supply pump (9) and the second water supply pump (10), and a water supply hose (13) is fixed to the cylinder rod end of the first electric cylinder (11) and the second electric cylinder (12), respectively. The first water supply pump (9) and the second water supply pump (10) are connected to the water tank (15) through a water pipe (14), respectively. The water tank (15) is connected to the tea steam generator (21) through a pipe. The upper part of the first water supply pump (9) is connected to the cake pressing device (17) through a fixed rod (16), and the cake pressing device (17) includes a pressing rod (171) and a pressing block (172).

2. The integrated tea cake pressing machine according to claim 1, characterized in that: The steam heating mechanism (2), the first water supply pump (9), the second water supply pump (10), the first electric cylinder (11), the second electric cylinder (12) and the cake pressing device (17) are electrically connected to the controller, and the controller is also electrically connected to the pressure sensor.

3. The integrated tea cake pressing machine according to claim 1, characterized in that: The electronic measuring scale (4) adopts a 0.1 gram industrial-grade high-precision measuring scale.

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