Distillate heating and stirring tank

By installing a condensing tank and an insulating structure in the distilled liquid heating mixing tank, the problems of steam collection and insulation are solved, and the efficiency and safety of the distilled liquid heating mixing tank are improved.

CN223196576UActive Publication Date: 2025-08-08ANYANG LANMEI COSMETICS CO LTD
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Patent Information

Application Number
CN202422008828.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-08-08
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing distillation heating stirring tanks are difficult to collect the distilled steam, and are difficult to keep insulated, resulting in strong steam diffusivity and serious heat loss, which affects efficiency and safety.

Method used

A condensation tank is installed on one side of the tank body, and the steam is introduced into the condensation tank through the collection tube. The cold water in the condenser tube absorbs heat to liquefy the steam, and a polyurethane layer, glass wool layer and rock wool layer are installed in the tank body for insulation, combining with the cooling structure to speed up the cooling.

Benefits of technology

It realizes effective collection and insulation of distillate, improves heating efficiency, and reduces energy consumption and safety hazards.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223196576U_ABST
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Abstract

The utility model discloses a distillate heating and stirring tank which comprises a support, a fixing ring fixed at the top end of the support, a tank body mounted in the fixing ring, a motor mounted at the top end of the tank body, a rotating shaft mounted at the output end of the motor, a condensing tank mounted on one side of the tank body, and a collecting tank mounted at the bottom end of the condensing tank. The condensation tank is installed on one side of the tank body, the tank body is connected with the condensation tank through the collecting pipe, steam generated after liquid in the tank body is heated enters the condensation tank through the collecting pipe, the condensation pipe spirally surrounding the collecting pipe is arranged in the condensation tank, and cold water is continuously injected into the condensation pipe, so that the steam can be condensed, and the condensation effect is improved. The heat of the steam is absorbed and liquefied to be called liquid to flow into the collecting tank, the buckle is opened after collection is completed, the collecting tank can be taken down from the bottom of the condensation tank by rotating the collecting tank, and therefore the purpose that the distilled liquid heating and stirring tank facilitates collection of the distilled steam is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical equipment, in particular to a distillate heating and stirring tank. Background Art

[0002] A distillate heating and stirring tank is a chemical equipment that integrates heating, stirring, and distillation functions. It is widely used in multiple industries, including chemical, pharmaceutical, and food. Its integrated heating, stirring, and distillation functions have multiple uses and scenarios. It quickly and evenly transfers heat to the distillate in the tank, utilizing the differences in the boiling points of the liquids for sublimation separation, separating and purifying the components in the mixed liquid. In chemical production, distillate heating and stirring tanks are often used for operations such as mixing, dissolving, heating, and distillation during chemical reactions. In pharmaceutical production, distillate heating and stirring tanks are widely used in the separation, purification, and reaction processes of pharmaceutical raw materials. They can ensure the uniformity and stability of pharmaceutical ingredients and improve the quality and purity of drugs. In the food industry, distillate heating and stirring tanks can be used in the processing and preparation of food raw materials, achieving overall efficient material processing and optimized control of the production process.

[0003] Today's distillate heating and stirring tanks can basically meet people's needs, but there are still some problems. The specific problems are as follows:

[0004] 1. The distillate heating and stirring tank is difficult to collect the steam after distillation. Steam has high diffusivity and fluidity. Once released from the distillation device, it is easy to diffuse rapidly in the space. This diffusivity makes it difficult to effectively concentrate and collect the steam.

[0005] 2. The distillate heating and stirring tank is difficult to insulate. The distillate heating and stirring tank requires a very high temperature during use. The general distillate heating and stirring tank will lose a lot of heat during the heating process, which increases energy consumption and reduces the efficiency of distillation. At the same time, the heat emitted will pose a safety hazard to the staff. Utility Model Content

[0006] The utility model aims to provide a distillate heating and stirring tank, so as to solve the defects of the existing distillate heating and stirring tank that it is difficult to collect the steam after distillation and difficult to keep warm and insulate.

[0007] In order to solve the above technical problems, the present utility model provides the following technical solutions: a distillate heating and stirring tank, comprising a bracket;

[0008] A fixing ring is fixed on the top of the bracket, a tank body is installed inside the fixing ring, a feeding port is installed on one side of the top of the tank body, a motor is installed on the top of the tank body, and a rotating shaft is installed on the output end of the motor;

[0009] The inner wall of the tank body is provided with a heat insulation structure, a cooling structure is installed inside the heat insulation structure, a heating plate is installed inside the cooling structure, a discharge port is installed at the bottom end of the tank body, a sealing cover is installed at the bottom end of the discharge port, and a collection structure is installed on one side of the tank body;

[0010] The collection structure includes a collection pipe, a condensation tank, a water inlet, a condensation pipe, a water outlet, a clip and a collection tank. The collection pipe is installed on one side of the top of the tank body, the condensation tank is installed on one side of the tank body, the top of one side of the condensation tank is installed with a water inlet, the bottom end of one side of the condensation tank is installed with a water outlet, and the bottom end of the condensation tank is installed with a collection tank.

[0011] When in use, first inject the liquid that needs to be heated and distilled through the feed port, heat and distill the liquid in the tank through the heating plate, start the motor, drive the rotating shaft and the stirring blades on the rotating shaft to stir the liquid in the tank to make the heating more uniform. The steam after distillation will enter the condensation tank through the collection pipe, and the heat will be absorbed by the cold water in the condensation pipe around the collection pipe, and the steam will be converted into liquid and flow into the collection tank. After collection, open the buckle and remove the collection tank to complete the collection of the distillate.

[0012] Furthermore, the cooling structure includes a coolant inlet, a cooling pipe and a coolant outlet. The coolant inlet is installed on one side of the top of the tank body, the cooling pipe is installed inside the insulation structure, and the coolant outlet is installed on one side of the bottom of the tank body, which accelerates the cooling of the heating and stirring tank and facilitates internal cleaning and the next heating and stirring.

[0013] Furthermore, stirring blades are installed on the outside of the rotating shaft. The stirring blades are arranged at equal intervals on the outside of the rotating shaft to stir the liquid inside during heating, making the overall heating more uniform.

[0014] Furthermore, the thermal insulation structure includes a polyurethane layer, a glass wool layer and a rock wool layer. The polyurethane layer is arranged on the inner wall of the tank body, the glass wool layer is arranged on the inner wall of the polyurethane layer, and the rock wool layer is arranged on the inner wall of the glass wool layer. This isolates the heat inside the heating stirring tank, prevents heat loss, improves heating efficiency, and avoids overheating of the tank body and injury to the staff.

[0015] Furthermore, an external thread is provided on the outer side wall of the discharge port, and an internal thread is provided on the inner side wall of the sealing cover. The discharge port and the sealing cover are threadedly connected, so that the sealing cover can be installed or removed according to usage requirements.

[0016] Furthermore, a condenser tube is installed inside the condenser tank, and the shape of the condenser tube is spiral, so that the condenser tank contacts the collection tube with the largest area, so that the steam inside the collection tube is quickly liquefied for easy collection.

[0017] Furthermore, buckles are installed at the bottom end of the outer side of the condensation tank, and the buckles are distributed in a ring shape to fix the collection tank and facilitate removal or installation.

[0018] The utility model provides a distillate heating and stirring tank, which has the following advantages: a condenser is installed on one side of the tank body, and the tank body and the condenser are connected by a collecting pipe. Steam generated after the liquid in the tank body is heated enters the condenser through the collecting pipe. A condenser pipe spirally surrounding the collecting pipe is provided inside the condenser. By continuously injecting cold water into the condenser pipe, the heat of the steam is absorbed and liquefied into liquid that flows into the collecting tank. After the collection is completed, the buckle is opened and the collecting tank can be removed from the bottom of the condenser by rotating it, thereby achieving the purpose of making it easy to collect the steam after distillation in the distillate heating and stirring tank.

[0019] By sequentially arranging a polyurethane layer, a glass surface layer and a rock wool layer on the inner wall of the tank body, the loss of heat inside the tank body can be prevented. The polyurethane layer has excellent thermal insulation, heat insulation and corrosion resistance, and can be customized according to specific needs. The glass wool layer has excellent thermal insulation and heat insulation performance and is relatively soft. The rock wool layer also has excellent thermal insulation and heat insulation performance, is non-flammable and has good high temperature resistance. In addition, rock wool can absorb and insulate sound, reduce the noise generated by the machine, prevent heat loss and thus improve heating efficiency, and can also insulate to avoid scalding of staff, thereby achieving the purpose of thermal insulation of the distillate heating mixing tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0021] Figure 2 This is a front view structural diagram of the utility model;

[0022] Figure 3 It is a side cross-sectional structural schematic diagram of the utility model;

[0023] Figure 4 For the utility model Figure 3 A schematic diagram of the enlarged structure of the local section at point A in the middle;

[0024] Figure 5 This is a schematic diagram of a partial cross-sectional structure of the collection structure of the present invention.

[0025] Explanation of the reference numerals in the figure: 1. bracket; 2. fixing ring; 3. tank body; 4. feed port; 5. motor; 6. cooling structure; 601. coolant inlet; 602. cooling pipe; 603. coolant outlet; 7. rotating shaft; 8. stirring blade; 9. heating plate; 10. thermal insulation structure; 1001. polyurethane layer; 1002. glass wool layer; 1003. rock wool layer; 11. discharge port; 12. sealing cover; 13. collecting structure; 1301. collecting pipe; 1302. condensing tank; 1303. water inlet; 1304. condensing pipe; 1305. water outlet; 1306. buckle; 1307. collecting tank. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-Figure 5 The utility model provides an embodiment: a distillate heating and stirring tank, including a bracket 1.

[0028] A fixing ring 2 is fixed to the top of the bracket 1, a tank body 3 is installed inside the fixing ring 2, a feeding port 4 is installed on one side of the top of the tank body 3, a motor 5 is installed on the top of the tank body 3, a rotating shaft 7 is installed at the output end of the motor 5, and stirring blades 8 are installed on the outside of the rotating shaft 7. The stirring blades 8 are arranged at equal intervals on the outside of the rotating shaft 7.

[0029] An insulation structure 10 is provided on the inner wall of the tank body 3. The insulation structure 10 includes a polyurethane layer 1001, a glass wool layer 1002 and a rock wool layer 1003. The polyurethane layer 1001 is provided on the inner wall of the tank body 3, the glass wool layer 1002 is provided on the inner wall of the polyurethane layer 1001, and the rock wool layer 1003 is provided on the inner wall of the glass wool layer 1002.

[0030] Refer to the attached Figure 3-4 As shown, a polyurethane layer 1001, a glass wool layer 1002 and a rock wool layer 1003 are sequentially arranged on the inner wall of the tank body 3 to prevent the loss of heat inside the tank body 3. The polyurethane layer 1001 has excellent thermal insulation performance, heat insulation performance and corrosion resistance, and can be customized according to specific needs. The glass wool layer 1002 has excellent thermal insulation performance and heat insulation performance and is relatively soft. The rock wool layer 1003 also has excellent thermal insulation performance and heat insulation performance, is non-flammable and has good high temperature resistance. In addition, rock wool can absorb and insulate sound, reduce the noise generated by the machine, prevent heat loss and thus improve heating efficiency, and can also insulate to avoid scalding of staff.

[0031] A cooling structure 6 is installed inside the thermal insulation structure 10. The cooling structure 6 includes a coolant inlet 601, a cooling pipe 602 and a coolant outlet 603. The coolant inlet 601 is installed on one side of the top of the tank body 3, the cooling pipe 602 is installed inside the thermal insulation structure 10, and the coolant outlet 603 is installed on one side of the bottom end of the tank body 3.

[0032] Refer to the attached Figure 1-4 As shown, after the heating and stirring are completed, the coolant is injected from the coolant inlet 601 into the cooling pipe 602 inside the tank body 3. The heat absorption capacity of the coolant can quickly cool the tank body 3. The coolant that has absorbed the heat can be injected from the coolant outlet 603 again from the coolant inlet 601 after the heat is dissipated to complete the cycle. The rapid cooling of the tank body 3 makes it easier for the staff to clean the inside of the tank body 3, and also makes it easier to heat and stir the liquid next time.

[0033] A heating plate 9 is installed inside the cooling structure 6, a discharge port 11 is installed at the bottom end of the tank body 3, a sealing cover 12 is installed at the bottom end of the discharge port 11, an external thread is provided on the outer wall of the discharge port 11, and an internal thread is provided on the inner wall of the sealing cover 12. The discharge port 11 and the sealing cover 12 are threadedly connected, and a collection structure 13 is installed on one side of the tank body 3.

[0034] The collecting structure 13 includes a collecting pipe 1301, a condensing tank 1302, a water inlet 1303, a condensing pipe 1304, a water outlet 1305, a buckle 1306 and a collecting tank 1307. The collecting pipe 1301 is installed on one side of the top of the tank body 3, and the condensing tank 1302 is installed on one side of the tank body 3. The water inlet 1303 is installed on the top of one side of the condensing tank 1302, and the condensing pipe 1304 is installed inside the condensing tank 1302. The shape of the condensing pipe 1304 is spiral. The water outlet 1305 is installed at the bottom end of one side of the condensing tank 1302, and the buckle 1306 is installed at the bottom end of the outer side of the condensing tank 1302. The buckles 1306 are distributed in a ring shape, and the collecting tank 1307 is installed at the bottom end of the condensing tank 1302.

[0035] Refer to the attached Figure 1-2 and attached Figure 5 As shown, a condensation tank 1302 is installed on one side of the tank body 3, and the tank body 3 and the condensation tank 1302 are connected by a collecting pipe 1301. The steam generated by the liquid in the tank body 3 after heating enters the condensation tank 1302 through the collecting pipe 1301. A condensation pipe 1304 is provided inside the condensation tank 1302 and spirally surrounds the collecting pipe 1301. By continuously injecting cold water into the condensation pipe 1304, the heat of the steam is absorbed and liquefied into liquid, which flows into the collecting tank 1307. After the collection is completed, the buckle 1306 is opened, and the collecting tank 1307 can be removed from the bottom of the condensation tank 1302 by rotating it.

[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A distillate heating and stirring tank, comprising a support (1); Its characteristics are: A fixing ring (2) is fixed to the top of the bracket (1), a tank body (3) is installed inside the fixing ring (2), a feeding port (4) is installed on one side of the top of the tank body (3), a motor (5) is installed on the top of the tank body (3), and a rotating shaft (7) is installed at the output end of the motor (5); A heat insulation structure (10) is provided on the inner side wall of the tank body (3), a cooling structure (6) is installed inside the heat insulation structure (10), a heating plate (9) is installed inside the cooling structure (6), a discharge port (11) is installed at the bottom end of the tank body (3), a sealing cover (12) is installed at the bottom end of the discharge port (11), and a collecting structure (13) is installed on one side of the tank body (3); The collecting structure (13) comprises a collecting pipe (1301), a condensing tank (1302), a water inlet (1303), a condensing pipe (1304), a water outlet (1305), a buckle (1306) and a collecting tank (1307); the collecting pipe (1301) is mounted on one side of the top end of the tank body (3); the condensing tank (1302) is mounted on one side of the tank body (3); the top end of one side of the condensing tank (1302) is mounted with the water inlet (1303); the bottom end of one side of the condensing tank (1302) is mounted with the water outlet (1305); and the bottom end of the condensing tank (1302) is mounted with the collecting tank (1307).

2. The distillate heating and stirring tank according to claim 1, characterized in that: The cooling structure (6) comprises a cooling liquid inlet (601), a cooling pipe (602) and a cooling liquid outlet (603), wherein the cooling liquid inlet (601) is installed on one side of the top end of the tank body (3), the cooling pipe (602) is installed inside the heat-insulating structure (10), and the cooling liquid outlet (603) is installed on one side of the bottom end of the tank body (3).

3. The distillate heating and stirring tank according to claim 1, characterized in that: Stirring blades (8) are installed on the outside of the rotating shaft (7), and the stirring blades (8) are arranged at equal intervals on the outside of the rotating shaft (7).

4. The distillate heating and stirring tank according to claim 1, characterized in that: The heat insulation structure (10) comprises a polyurethane layer (1001), a glass wool layer (1002) and a rock wool layer (1003); the polyurethane layer (1001) is arranged on the inner side wall of the tank body (3); the glass wool layer (1002) is arranged on the inner side wall of the polyurethane layer (1001); and the rock wool layer (1003) is arranged on the inner side wall of the glass wool layer (1002).

5. The distillate heating and stirring tank according to claim 1, characterized in that: An external thread is provided on the outer wall of the discharge port (11), an internal thread is provided on the inner wall of the sealing cover (12), and the discharge port (11) and the sealing cover (12) are connected by threads.

6. The distillate heating and stirring tank according to claim 1, characterized in that: A condensation pipe (1304) is installed inside the condensation tank (1302), and the condensation pipe (1304) is spiral in shape.

7. The distillate heating and stirring tank according to claim 1, characterized in that: Buckles (1306) are installed at the bottom end of the outer side of the condensation tank (1302), and the buckles (1306) are distributed in a ring shape.