Emulsion reaction device for daily chemical products

Abstract

The utility model discloses an emulsion reaction device for daily chemical products, and relates to the technical field of emulsion reaction devices. The device comprises a reaction kettle, wherein a pressure relief mechanism, a stirring mechanism, an emulsifying mechanism and a circulating mechanism are arranged on the reaction kettle; the top of the reaction kettle is communicated with a feeding port, the bottom of the reaction kettle is communicated with a discharging port, a valve is fixed to the discharging port, the bottom of the reaction kettle is fixedly connected with a plurality of first supports, a heater is arranged on the inner wall of the bottom of the reaction kettle, and the top of the heater is fixedly connected with a heating plate. And the pressure relief mechanism comprises a valve seat which is in threaded connection with the top of the reaction kettle. Through the arrangement of the pressure relief mechanism, the problems that in the using process of an existing daily chemical product emulsification reaction device, a large amount of gas can be generated during emulsification, so that the gas pressure in the reaction kettle is increased, the reaction kettle can be exploded, and the danger during emulsification is increased are solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of emulsification reaction devices, in particular to an emulsification reaction device. Background Art

[0002] In the field of daily chemical product production, many products such as lotions and creams need to go through the emulsification process. Emulsification is the process of forming a uniform and stable emulsion by using specific technical means between two immiscible liquids, such as oil and water. Therefore, an emulsification reaction device is required for its special production.

[0003] However, during use, the existing daily chemical emulsification reaction device may generate a large amount of gas during emulsification, which may increase the gas pressure in the reactor and may cause the reactor to explode, thereby increasing the danger during emulsification. Utility Model Content

[0004] The purpose of the utility model is to provide a daily chemical product emulsification reaction device. By setting a pressure relief mechanism, the utility model solves the problem that the existing daily chemical product emulsification reaction device may generate a large amount of gas during emulsification during use, thereby causing the gas pressure in the reactor to increase, which may cause the reactor to explode, thereby increasing the danger during emulsification.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a daily chemical product emulsification reaction device, comprising a reactor, wherein the reactor is provided with a pressure relief mechanism, a stirring mechanism, an emulsification mechanism and a circulation mechanism;

[0007] The top of the reactor is connected to a feed port, the bottom of the reactor is connected to a discharge port, a valve is fixed on the discharge port, a plurality of brackets are fixedly connected to the bottom of the reactor, a heater is provided on the inner wall of the bottom of the reactor, the top of the heater is fixedly connected to a heating plate, and the pressure relief mechanism includes a valve seat threadedly connected to the top of the reactor.

[0008] Furthermore, a valve body is fixedly connected to the outer wall of the valve seat, an exhaust port is fixedly connected to the right side of the valve body, a valve cover is fixedly connected to the top of the valve body, and a valve cap is provided on the top of the valve cover.

[0009] Furthermore, a valve disc is provided on the top of the valve seat, the top of the valve disc is fixedly connected to a guide sleeve, a valve stem is slidably connected to the top inner wall of the guide sleeve, the bottom of the valve stem is in contact with the valve disc, the top of the valve stem slides through the outer wall of the guide sleeve and extends to the outside, and the top of the valve stem extends to the outside of the valve cover.

[0010] Furthermore, a spring is sleeved on the outer wall of the valve stem, the top of the spring is fixedly connected to the valve cover, the bottom of the spring is fixedly connected to the guide sleeve, and an adjusting screw is threadedly connected to the top extension of the valve stem.

[0011] Furthermore, the stirring mechanism includes a motor 1 connected to the top of the reactor, the inner wall of the top of the reactor is rotatably connected to a rotating shaft 1, the top of the rotating shaft 1 rotates and extends outside the reactor, the output shaft of the motor 1 is fixedly connected to the rotating shaft 1 through a coupling, and a plurality of stirring paddles are fixedly connected to the outer wall of the rotating shaft 1.

[0012] Furthermore, the emulsifying mechanism includes a second motor fixedly connected to the bottom of the reactor, a second rotating shaft rotates through the central axis of the bottom side of the reactor, the bottom of the second rotating shaft extends to the outside of the reactor, and the top of the second rotating shaft extends into the reactor, the second motor is fixedly connected to the second rotating shaft through a coupling, a rotor is fixedly connected to the outer wall of the second rotating shaft, and a stator is fixedly connected to the outer wall of the rotor.

[0013] Furthermore, the circulation mechanism includes a circulation pump arranged on the left side of the reactor, and the bottom of the circulation pump is fixedly connected to two brackets 2.

[0014] Furthermore, a water intake pipe is provided on the left side of the reactor, and the left side of the water intake pipe is connected to the circulation pump. A water outlet pipe is provided on the left side of the reactor, and the left side of the water outlet pipe is connected to the circulation pump.

[0015] The utility model has the following beneficial effects:

[0016] 1. By setting up a safety mechanism, when the emulsification reaction occurs, a certain amount of gas will be generated in the reactor, which will increase the air pressure in the reactor. The gas in the reactor passes through the valve seat fixedly connected to the top of the reactor, and lifts the valve disc connected to the top of the valve seat, so that the gas is discharged through the exhaust port connected to the right side of the valve body. This device can ensure that the air pressure in the reactor is maintained in the safe zone, prevent the outer wall of the reactor from bursting, and protect the safety of the staff.

[0017] 2. By setting up a circulation mechanism, the emulsified liquid is sucked out from the water suction pipe connected to the left side of the reactor, and then the sucked out liquid is discharged back into the reactor from the water outlet pipe connected to the left side of the reactor, so that the liquid in the reactor is circulated, which can achieve an appropriate amount of cooling. Most importantly, it can make the liquid stirred more evenly and emulsified more thoroughly, thereby improving stability, uniformity and high quality.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the front side cross-sectional view of the present invention;

[0022] Figure 3 For the utility model Figure 2 Schematic diagram of the enlarged structure of A;

[0023] Figure 4 For the utility model Figure 2 Schematic diagram of the enlarged structure of B;

[0024] Figure 5 For the utility model Figure 2 Schematic diagram of the enlarged structure of C in the middle.

[0025] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0026] 1. Reactor; 101. Feed inlet; 102. Discharge outlet; 103. Valve; 104. Bracket 1; 105. Heater; 106. Heating plate; 2. Pressure relief mechanism; 211. Valve body; 212. Exhaust port; 213. Valve cover; 214. Valve bonnet; 215. Valve seat; 221. Valve disc; 222. Valve stem; 223. Guide sleeve; 224. Spring; 225. Adjusting screw; 3. Stirring mechanism; 301. Motor 1; 302. Rotating shaft 1; 303. Stirring paddle; 4. Emulsifying mechanism; 401. Motor 2; 402. Rotating shaft 2; 403. Rotor; 404. Stator; 5. Circulation mechanism; 501. Circulation pump; 502. Water intake pipe; 503. Water outlet pipe; 504. Bracket 2. DETAILED DESCRIPTION

[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figure 1-5As shown, the utility model is a daily chemical product emulsification reaction device, comprising a reactor 1, the reactor 1 is provided with a pressure relief mechanism 2, a stirring mechanism 3, an emulsifying mechanism 4 and a circulation mechanism 5, the top of the reactor 1 is connected to a feed port 101, the bottom of the reactor 1 is connected to a discharge port 102, a valve 103 is fixed to the discharge port 102, the bottom of the reactor 1 is fixedly connected to a plurality of brackets 104, a heater 105 is provided on the inner wall of the bottom of the reactor 1, the top of the heater 105 is fixedly connected to a heating plate 106, the pressure relief mechanism 2 comprises a valve seat 215 threadedly connected to the top of the reactor 1, a valve body 211 is fixedly connected to the outer wall of the valve seat 215, an exhaust port 212 is fixedly connected to the right side of the valve body 211, a valve cover 213 is fixedly connected to the top of the valve cover 213, and a valve cap 2 is provided on the top of the valve cover 213. 14. A valve disc 221 is provided on the top of the valve seat 215. The top of the valve disc 221 is fixedly connected to a guide sleeve 223. A valve stem 222 is slidably connected to the top inner wall of the guide sleeve 223. The bottom of the valve stem 222 contacts the valve disc 221. The top of the valve stem 222 slides through the outer wall of the guide sleeve 223 and extends to the outside. The top of the valve stem 222 extends to the outside of the valve cover 213. A spring 224 is sleeved on the outer wall of the valve stem 222. The top of the spring 224 is fixedly connected to the valve cover 213, and the bottom of the spring 224 is fixedly connected to the guide sleeve 223. An adjusting screw 225 is threadedly connected to the top side extension of the valve stem 222. By setting the pressure relief mechanism 2, the gas in the reactor can be discharged, and the air pressure in the reactor is kept within the safe zone, thereby preventing the outer wall of the reactor from bursting and protecting the safety of the staff.

[0029] The stirring mechanism 3 includes a motor 301 connected to the top of the reactor 1. The inner wall of the top of the reactor 1 is rotatably connected to a rotating shaft 302. The top of the rotating shaft 302 rotates and extends outside the reactor 1. The output shaft of the motor 301 is fixedly connected to the rotating shaft 302 through a coupling. Several stirring paddles 303 are fixedly connected to the outer wall of the rotating shaft 302. By setting up the stirring mechanism 3, the emulsified liquid is mixed more evenly, thereby improving the quality and uniformity of the emulsification reaction.

[0030] The emulsifying mechanism 4 includes a second motor 401 fixedly connected to the bottom of the reactor 1, a second rotating shaft 402 is rotated and penetrated at the central axis of the bottom side of the reactor 1, the bottom of the second rotating shaft 402 extends to the outside of the reactor 1, and the top of the second rotating shaft 402 extends into the reactor 1, the second motor 401 is fixedly connected to the second rotating shaft 402 through a coupling, a rotor 403 is fixedly connected to the outer wall of the second rotating shaft 402, and a stator 404 is fixedly connected to the outer wall of the rotor 403. By setting the emulsifying mechanism 4, the milky liquid is chopped, so that two or more liquids can be better mixed together, which can improve the emulsification reaction, make the product texture uniform, and enhance the product stability.

[0031] The circulation mechanism 5 includes a circulation pump 501 arranged on the left side of the reactor 1. Two brackets 504 are fixedly connected to the bottom of the circulation pump 501. A water suction pipe 502 is arranged on the left side of the reactor 1. The left side of the water suction pipe 502 is connected to the circulation pump 501. A water outlet pipe 503 is connected to the left side of the reactor 1. The left side of the water outlet pipe 503 is connected to the circulation pump 501. By setting up the circulation mechanism 5, the liquid in the reactor is circulated, and an appropriate amount of cooling can be achieved. Most importantly, the liquid can be stirred more evenly and emulsified more thoroughly, thereby improving stability, uniformity and high quality.

[0032] A specific application of this embodiment is as follows: when in use, the liquid to be emulsified is added to the reactor 1 through the feed port 101, the heating device adjusts the temperature according to the temperature required for the emulsified liquid reaction, the heater 105 is started to increase the temperature of the heating plate 106 fixedly connected to the heater 105, and as the temperature in the reactor 1 also increases, the emulsification reaction is accelerated, and then the stirring mechanism 3, the emulsifying mechanism 4 and the circulation mechanism 5 are started. The stirring mechanism 3 includes a motor 301 connected to the top of the reactor 1, and the motor 301 drives the stirring mechanism 3 to move the stirring mechanism 3. The rotating shaft 1 302 that rotates and passes through the center axis of the top side of the reactor 1 rotates. As the rotating shaft 1 302 rotates, the stirring paddle 303 fixedly connected to the bottom of the rotating shaft 1 302 is driven to rotate. The emulsifying mechanism 4 includes a second motor 401 connected to the bottom of the reactor 1. The second motor 401 drives the rotating shaft 2 402 that rotates and passes through the center axis of the bottom side of the reactor 1. As the rotating shaft 2 402 drives, the rotor 403 fixedly connected to the top of the second rotating shaft 402 is driven to rotate at high speed. The chopped liquid is squeezed out through the stator 404 fixedly connected to the outer wall of the rotor 403. The liquid in the reactor 1 is emulsified more thoroughly, thereby improving the quality and uniformity of the emulsification. The circulation mechanism 5 includes a circulation pump 501 connected to the left side of the reactor 1. The circulation pump 501 rotates to suck the emulsified liquid out of the water suction pipe 502 connected to the left side of the reactor 1, and then the sucked liquid is discharged back into the reactor 1 through the water outlet pipe 503 connected to the left side of the reactor 1, so that the liquid in the reactor 1 is circulated, which can further improve the quality of the emulsification reaction and the uniformity of mixing, and can also achieve a certain cooling capacity; the emulsification reaction will produce a certain amount of gas, which will increase the air pressure in the reactor 1. The gas in the reactor 1 passes through the valve seat 215 fixedly connected to the top of the reactor 1, and lifts the valve disc 221 connected to the top of the valve seat 215, so that the gas is discharged through the exhaust port 212 connected to the right side of the valve body 211, so that the air pressure in the reactor 1 is maintained within a safe range, preventing the reactor 1 from bursting and protecting the safety of the staff. Finally, the valve 103 on the discharge port 102 connected to the bottom of the reactor 1 is opened to take out the emulsified liquid.

[0033] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0034] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A daily chemical product emulsification reaction device, comprising a reactor (1), wherein the reactor (1) is provided with a pressure relief mechanism (2), a stirring mechanism (3), an emulsification mechanism (4) and a circulation mechanism (5), characterized in that ； The top of the reactor (1) is connected to a feed port (101), the bottom of the reactor (1) is connected to a discharge port (102), a valve (103) is fixed to the discharge port (102), the bottom of the reactor (1) is fixedly connected to a plurality of brackets (104), a heater (105) is provided on the inner wall of the bottom of the reactor (1), the top of the heater (105) is fixedly connected to a heating plate (106), and the pressure relief mechanism (2) includes a valve seat (215) threadedly connected to the top of the reactor (1).

2. A daily chemical product emulsification reaction device according to claim 1, characterized in that, A valve body (211) is fixedly connected to the outer wall of the valve seat (215), an exhaust port (212) is fixedly connected to the right side of the valve body (211), a valve cover (213) is fixedly connected to the top of the valve body (211), and a valve cap (214) is provided on the top of the valve cover (213).

3. A daily chemical product emulsification reaction device according to claim 2, characterized in that, A valve flap (221) is provided on the top of the valve seat (215), a guide sleeve (223) is fixedly connected to the top of the valve flap (221), a valve stem (222) is slidably connected to the inner wall of the top of the guide sleeve (223), the bottom of the valve stem (222) is in contact with the valve flap (221), the top of the valve stem (222) slides through the outer wall of the guide sleeve (223) and extends to the outside, and the top of the valve stem (222) extends to the outside of the valve cover (213).

4. A daily chemical product emulsification reaction device according to claim 3, characterized in that: A spring (224) is sleeved on the outer wall of the valve stem (222), the top of the spring (224) is fixedly connected to the valve cover (213), the bottom of the spring (224) is fixedly connected to the guide sleeve (223), and an adjusting screw (225) is threadedly connected to the top extension of the valve stem (222).

5. A daily chemical product emulsification reaction device according to claim 4, characterized in that: The stirring mechanism (3) includes a motor 1 (301) connected to the top of the reactor (1), a rotating shaft 1 (302) is rotatably connected to the inner wall of the top of the reactor (1), and the top of the rotating shaft 1 (302) is rotatably extended to the outside of the reactor (1). The output shaft of the motor 1 (301) is fixedly connected to the rotating shaft 1 (302) through a coupling, and a plurality of stirring paddles (303) are fixedly connected to the outer wall of the rotating shaft 1 (302).

6. A daily chemical product emulsification reaction device according to claim 5, characterized in that: The emulsifying mechanism (4) includes a second motor (401) fixedly connected to the bottom of the reactor (1), a second rotating shaft (402) is rotatably passed through the central axis of the bottom side of the reactor (1), the bottom of the second rotating shaft (402) extends outside the reactor (1), and the top of the second rotating shaft (402) extends into the reactor (1), the second motor (401) is fixedly connected to the second rotating shaft (402) through a coupling, a rotor (403) is fixedly connected to the outer wall of the second rotating shaft (402), and a stator (404) is fixedly connected to the outer wall of the rotor (403).

7. A daily chemical product emulsification reaction device according to claim 6, characterized in that: The circulation mechanism (5) comprises a circulation pump (501) arranged on the left side of the reactor (1), and two brackets (504) are fixedly connected to the bottom of the circulation pump (501).

8. The daily chemical emulsification reaction device according to claim 7, characterized in that: The left side of the reactor (1) is connected to a water intake pipe (502), and the left side of the water intake pipe (502) is connected to a circulation pump (501). The left side of the reactor (1) is connected to a water outlet pipe (503), and the left side of the water outlet pipe (503) is connected to the circulation pump (501).

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