Disk valve cleaning tool
By designing the disc valve cleaning tooling, the use of nitrogen to collect silicon powder is used to solve the problems of disc valve jamming and pollution, and the cleaning efficiency and life are improved.
Patent Information
- Application Number
- CN202421949754.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-13
AI Technical Summary
In the prior art, the disc valve is prone to jam when the silicon powder accumulates, resulting in poor switching, and easily damage the valve during cleaning, which contaminates the environment and endangers the health of the operator.
A disk valve cleaning tool is designed. By combining connecting pipes, collection pipes and purge pipes, silicon powder is collected into the collection box using nitrogen to avoid external forces hitting the disk valves, improving service life and reducing environmental pollution.
Effectively clean the silicon powder in the disk valve, extend the service life of the valve, prevent the overflow and contamination of the silicon powder, and save cleaning time and personnel health risks.
Smart Images

Figure CN223197686U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicon powder preparation, in particular to a cleaning tool for a disc valve. Background Art
[0002] The valve used for 802 silicon powder discharge is a disc valve. The disc valve operates on the principle of leverage. The cylinder valve is connected to the valve shaft, pushing the valve disc to move to realize valve switching. A large amount of silicon powder or foreign matter accumulation in the disc valve cavity will cause the disc valve to become stuck or even unable to operate, directly affecting the silicon powder under process.
[0003] At present, the main methods for cleaning disc valve jams are:
[0004] 1. Forcibly knock on the disc valve arm to use external force to open and close.
[0005] 2. If knocking on the disc valve is ineffective, disconnect the purge port of the disc valve and directly use the disc valve air source to blow out the silicon powder.
[0006] Hazards: External force striking the disc valve can easily damage it, reducing its service life. Silicon dust released during the purge of the valve cavity using the air supply pipe can cause damage to the employee's face and organs, and the dust cannot be collected, making it difficult for employees to clean up.
[0007] Using the air supply tube to reach into the valve cavity to clean the silicon powder cannot ensure that the silicon powder in the valve cavity is completely cleaned out. The residual silicon powder may continue to affect the normal operation of the disc valve. Utility Model Content
[0008] In order to solve the above technical problems, the utility model provides a cleaning tool for a disc valve, wherein a purge pipe is inserted into the valve cavity of the disc valve through a connecting pipe, and the other end of the purge pipe is externally connected to nitrogen. By introducing nitrogen, silicon powder in the valve cavity of the disc valve is blown into a collection box through the connecting pipe and the collecting pipe, thereby avoiding external force hitting the disc valve, improving the service life of the disc valve, and effectively collecting the silicon powder in the disc valve, thereby avoiding overflow of silicon powder in the process of cleaning the valve cavity of the disc valve to cause environmental pollution and saving the time of relevant personnel in cleaning the site.
[0009] The technical solution adopted in this utility model is:
[0010] A cleaning tool for a disc valve, comprising:
[0011] a connecting pipe, one end of which is connected to the disc valve and the other end of which is sealed;
[0012] a collecting tube, one end of which is connected to the connecting tube;
[0013] a collection box, connected to the other end of the collection pipe;
[0014] One end of the purge pipe extends into the valve cavity of the disc valve through the connecting pipe. The gas flow direction of the purge pipe is opposite to the flow direction of the mixed gas in the connecting pipe. The other end of the purge pipe is connected to a gas source.
[0015] Optionally, one end of the connecting pipe has a flange, and is connected to the disc valve via the flange.
[0016] Optionally, the axis of the connecting pipe and the axis of the collecting pipe are perpendicular to each other.
[0017] Optionally, the other end of the collecting tube is connected to the top of the collecting box.
[0018] Optionally, one end of the purge pipe located inside the connecting pipe is coaxially arranged with the connecting pipe.
[0019] Optionally, the purge pipe is connected to the gas source via a connecting joint.
[0020] Optionally, the connecting pipe, collecting pipe and collecting box are all made of carbon steel, and the purge pipe is a hose.
[0021] Optionally, an exhaust valve is provided on the top of the collection box.
[0022] Optionally, a filter assembly is provided in the collection box corresponding to the exhaust valve.
[0023] Compared with the prior art, the beneficial effects of the present invention are:
[0024] The purge pipe is inserted into the valve cavity of the disc valve through the connecting pipe. The other end of the purge pipe is connected to nitrogen. By introducing nitrogen, the silicon powder in the valve cavity of the disc valve is blown into the collection box through the connecting pipe and the collection pipe, thereby avoiding external force hitting the disc valve, improving the service life of the disc valve, and effectively collecting the silicon powder in the disc valve, avoiding overflow during the cleaning process of the silicon powder in the valve cavity of the disc valve to cause environmental pollution and saving the time of relevant personnel in cleaning the site. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0026] Figure 1 This is a schematic diagram of the overall structure of the connection between the cleaning tool of the disc valve and the disc valve.
[0027] Figure 2 Schematic diagram of the overall structure of the disc valve cleaning tool
[0028] Reference numerals:
[0029] 1. Connecting pipe; 11. Flange;
[0030] 2. Collection tube;
[0031] 3. Collection box;
[0032] 4. Exhaust valve;
[0033] 5. Purge pipe;
[0034] 6. Filter components;
[0035] 7. Connect the joint;
[0036] 8. Disc valve. DETAILED DESCRIPTION
[0037] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.
[0038] In the description of the present invention, it should be understood that the terms "inside", "outside", "axial", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the products of the present invention are conventionally placed when in use, or are the orientations or positional relationships conventionally understood by those skilled in the art. These are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0039] In this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0040] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0041] The disclosure below provides many different embodiments or examples for realizing different structures of the present invention. In order to simplify the disclosure of the present invention, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. In addition, the present invention may repeat reference numbers and / or reference letters in different examples. Such repetition is for the purpose of simplicity and clarity and does not in itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present invention provides examples of various specific processes and materials, but a person of ordinary skill in the art will recognize the application of other processes and / or the use of other materials.
[0042] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0043] like Figure 1 and Figure 2 As shown, an embodiment of the utility model provides a cleaning tool for a disc valve 8, comprising: a connecting pipe 1, a collecting pipe 2, a collecting box 3 and a purge pipe 5. One end of the connecting pipe 1 is used to communicate with the disc valve 8, and the other end is sealed. One end of the collecting pipe 2 is connected to the connecting pipe 1. The collecting box 3 is connected to the other end of the collecting pipe 2. One end of the purge pipe 5 extends into the valve cavity of the disc valve 8 through the connecting pipe 1, and the other end of the purge pipe 5 is connected to the gas source. When the purge pipe 5 is connected, the gas flow direction in the purge pipe 5 is opposite to the mixed gas flow direction in the connecting pipe 1, which facilitates the entry of silicon powder into the collecting box 3.
[0044] During use, the connecting pipe 1 is connected to the disc valve 8, and one end of the purge pipe 5 extends into the connecting pipe 1 through the sealed end of the connecting pipe 1 and extends into the valve cavity of the disc valve 8. One end of the collection pipe 2 is connected to the connecting pipe 1, and the other end of the collection pipe 2 is connected to the collection box 3.
[0045] During silicon powder cleaning, nitrogen enters the valve cavity of disc valve 8 through purge pipe 5, purging the silicon powder from the cavity. During the purge, the nitrogen flow in purge pipe 5 is opposite to the flow of the silicon powder. This allows the silicon powder to flow through connecting pipe 1 into collection pipe 2. The continuous flow of nitrogen then allows the silicon powder in collection pipe 2 to enter collection box 3.
[0046] In one embodiment, in order to prevent excessive pressure in the collecting box 3 during the purging process, an exhaust valve 4 is provided on the top of the collecting box 3 .
[0047] The above structure is used to clean the silicon powder in the disc valve 8, effectively preventing external force from knocking on the disc valve 8, and improving the service life of the disc valve 8. At the same time, it effectively collects the silicon powder in the disc valve 8, preventing the silicon powder from overflowing during the knocking process to cause environmental pollution and saving the time of relevant personnel in cleaning the site.
[0048] In one embodiment, Figure 1 As shown, in order to facilitate the connection between the connecting pipe 1 and the disc valve 8 , one end of the connecting pipe 1 has a flange 11 , and is connected to the disc valve 8 via the flange 11 .
[0049] In one embodiment, to prevent silicon powder in the collection box 3 from flowing back into the disc valve 8 after the nitrogen supply is stopped, the axis of the connecting pipe 1 is perpendicular to the axis of the collection pipe 2. The other end of the collection pipe 2 is connected to the top of the collection box 3.
[0050] In one embodiment, Figure 1 and Figure 2 As shown, in order to make the gas sent into the connecting pipe 1 by the purge pipe 5 more evenly fill the valve cavity of the disc valve 8, one end of the purge pipe 5 located in the connecting pipe 1 is coaxially arranged with the connecting pipe 1.
[0051] In one embodiment, Figure 1 and Figure 2 As shown, in order to further prevent the silicon powder in the collection box 3 from overflowing, a filter assembly 6 is provided in the collection box 3 corresponding to the exhaust valve 4. The filter assembly 6 can be a filter screen or a bag dust removal assembly. Both the filter screen and the bag dust removal assembly are existing designs, and their specific structures are not repeated here.
[0052] In one embodiment, Figure 1 As shown, in order to facilitate the connection between the purge pipe 5 and the gas source pipeline, a connecting joint 7 is provided at one end of the purge pipe 5 .
[0053] In one embodiment, in order to increase the service life of the cleaning device, the connecting pipe 1, the collecting pipe 2 and the collecting box 3 are all made of carbon steel. In order to facilitate connection with the air source, the purge pipe 5 is a hose.
[0054] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A cleaning tool for a disc valve, characterized in that: include: a connecting pipe, one end of which is connected to the disc valve and the other end of which is sealed; a collecting tube, one end of which is connected to the connecting tube; a collection box, connected to the other end of the collection pipe; One end of the purge pipe extends into the valve cavity of the disc valve through the connecting pipe. The gas flow direction of the purge pipe is opposite to the flow direction of the mixed gas in the connecting pipe. The other end of the purge pipe is connected to a gas source.
2. The cleaning tool for disc valve according to claim 1, characterized in that: One end of the connecting pipe is provided with a flange, and is connected to the disc valve via the flange.
3. The cleaning tool for disc valve according to claim 1, characterized in that: The axis of the connecting pipe and the axis of the collecting pipe are perpendicular to each other.
4. The cleaning tool for disc valve according to claim 1, characterized in that: The other end of the collecting pipe is connected to the top of the collecting box.
5. The cleaning tool for disc valve according to claim 1, characterized in that: One end of the purge pipe is located inside the connecting pipe and is coaxially arranged with the connecting pipe.
6. The cleaning tool for a disc valve according to claim 1, characterized in that: The purge pipe is connected to the gas source through a connecting joint.
7. The cleaning tool for a disc valve according to claim 1, characterized in that: The connecting pipe, collecting pipe and collecting box are all made of carbon steel, and the purge pipe is a hose.
8. The cleaning tool for a disc valve according to claim 1, characterized in that: An exhaust valve is provided on the top of the collecting box.
9. The cleaning tool for a disc valve according to claim 8, characterized in that: A filter assembly is provided in the collection box corresponding to the exhaust valve.