Net weaving machine for producing gabion net

Abstract

The utility model provides a net weaving machine for producing a gabion net, and belongs to the technical field of gabion net production. Comprising a pay-off bottom plate, the top of the pay-off bottom plate is rotationally connected with a guide wheel, the top of the pay-off bottom plate is fixedly connected with a guide plate and a side plate, the guide plate is located between the guide wheel and the side plate, one side of the side plate is provided with a limiting assembly used for containing silk threads, and the other side of the side plate is provided with a transmission assembly. The limiting assembly comprises a driving motor fixedly installed on one side of the side plate, and an X-shaped limiting column is fixedly connected to an output shaft of the driving motor. According to the utility model, the guide wheel which is rotationally connected is arranged on the pay-off bottom plate, and the design of the sliding groove formed in the guide plate and the ball in the limiting sleeve is combined, so that silk threads can stably and smoothly pass through the guide wheel in the net weaving process, the phenomena of winding and breaking of the silk threads are reduced, and the production efficiency and the product quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of gabion net production, in particular to a net weaving machine for producing gabion nets. Background Art

[0002] Net weaving machines are now used more and more widely, especially metal wire meshes are now basically all processed and produced by net weaving machines, which has brought convenience to the development of industries such as textiles and fisheries, and helped people complete many functions that were previously completed by manual labor.

[0003] The utility model patent with announcement number CN 213559673 U proposes an efficient net weaving machine for gabion net production, comprising a workbench, a net weaving machine fixedly provided in the middle of the top of the workbench, multiple rolls of steel wire fixedly wound on one side of the top of the workbench, and the multiple rolls of steel wire are interlaced and connected by the net weaving machine, and a fixed frame is fixedly provided on the other side of the top of the workbench. The utility model is an efficient net weaving machine for gabion net production, wherein first grooves are provided on both sides of the inner wall of the fixed frame, a slider is movably connected to the inside of the first groove by a lead screw, a cutting knife is fixedly connected between one side of the two sliders, and the provision of the cutting knife can reduce the manual cutting operation of employees, thereby improving the efficiency and quality of gabion net cutting, second slide grooves are provided on both sides of the top of the measuring plate, and a fixed splint is fixedly connected to the inside of the two second slide grooves by a slide plate, and the provision of the fixed splint can fix the shearing position of the gabion net to prevent the cutting position of the gabion net from shifting, thereby ensuring the quality of gabion net production.

[0004] However, the mesh weaving machine in the above case often encounters problems of wire entanglement or wire breakage during the weaving process, which not only affects production efficiency, but also reduces product quality. At the same time, more manual intervention is required to adjust the supply speed and tension of the wire, which not only increases labor costs, but also reduces production efficiency. Therefore, the utility model provides a mesh weaving machine for producing gabion mesh to meet the needs. Utility Model Content

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] A net weaving machine for producing gabion nets includes a wire-paying base plate, the top of which is rotatably connected to a guide wheel, the top of which is fixedly connected to a guide plate and a side plate, the guide plate being located between the guide wheel and the side plate, one side of the side plate being provided with a limiting assembly for placing silk threads, and the other side of the side plate being provided with a transmission assembly.

[0007] Optionally, the limiting assembly includes a driving motor fixedly mounted on one side of the side panel, an "X"-shaped limiting column fixedly connected to the output shaft of the driving motor, an external sliding connection of the limiting column to a wire winding column, and an external fixed connection of the wire winding column to a symmetrically arranged "L"-shaped limiting frame.

[0008] Optionally, a self-locking wheel is provided at one end of the limiting post, and the shape of the self-locking wheel is the same as that of the limiting post.

[0009] Optionally, the guide plate is internally rotatably connected to a transmission screw, the transmission screw is externally connected to a transmission block, the transmission block is internally rotatably connected to a limiting sleeve, balls are annularly distributed on the inner wall of the limiting sleeve, and a sliding groove for the sliding of the limiting sleeve is opened inside the guide plate.

[0010] Optionally, the transmission assembly includes a driving wheel fixedly connected to the output shaft of the driving motor, a driven wheel is fixedly connected to the outside of one end of the transmission screw, and the driven wheel and the driving wheel are connected through a transmission belt.

[0011] Optionally, a guide groove is provided on the outside of the guide wheel, and an annularly distributed limiting spring piece is fixedly connected to the inner wall of the guide groove.

[0012] Compared with the prior art, the present invention has at least the following beneficial effects:

[0013] In the above scheme, by setting a rotatably connected guide wheel on the wire-laying base plate, combined with the sliding groove opened on the guide plate and the ball design in the limit sleeve, the silk thread can pass through the guide wheel stably and smoothly during the weaving process, reducing the entanglement and breakage of the silk thread, and improving production efficiency and product quality.

[0014] In this solution, the introduction of a drive motor and transmission assembly enables automatic thread feeding and adjustment, reducing manual intervention and improving the automation and intelligence of the production process. This design also facilitates adjustment of the thread feed speed and tension according to production needs, increasing the flexibility and adaptability of the equipment. The self-locking wheel design on the limiting column and the limiting spring in the guide groove not only help stabilize the position of the thread but also, to a certain extent, reduce damage to the equipment caused by mechanical vibration or external impact, thereby improving the durability and reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and enable those skilled in the relevant art to make and use the invention.

[0016] Figure 1It is a schematic diagram of the three-dimensional structure of a weaving machine for producing gabion mesh;

[0017] Figure 2 It is a schematic diagram of the coordinated three-dimensional structure of the net weaving machine;

[0018] Figure 3 It is a schematic diagram of the coordinated three-dimensional structure of the net weaving machine;

[0019] Figure 4 Schematic diagram of the three-dimensional structure of the guide plate.

[0020] [Reference Signs]

[0021] 1. Wire-laying base plate; 2. Guide wheel; 201. Guide groove; 202. Limiting spring; 3. Guide plate; 4. Side plate; 5. Driving motor; 6. Driven wheel; 7. Transmission block; 8. Limiting sleeve; 9. Ball bearing; 10. Wire winding column; 11. Limiting frame; 12. Limiting column; 13. Self-locking wheel; 14. Transmission screw.

[0022] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, devices and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION

[0023] The following describes in detail a gabion weaving machine for producing gabion nets provided by the present invention, with reference to the accompanying drawings and specific embodiments. It is also noted that, for the sake of completeness, the following embodiments are best and preferred embodiments, and those skilled in the art may employ alternative methods for implementing certain known technologies. Furthermore, the accompanying drawings are intended only to provide a more detailed description of the embodiments and are not intended to limit the present invention.

[0024] It should be noted that references in the specification to "one embodiment," "an embodiment," "exemplary embodiments," "some embodiments," etc. indicate that the described embodiments may include specific features, structures, or characteristics, but not necessarily every embodiment will include such specific features, structures, or characteristics. Furthermore, when specific features, structures, or characteristics are described in conjunction with an embodiment, it is within the knowledge of persons skilled in the relevant art to implement such features, structures, or characteristics in conjunction with other embodiments (whether or not explicitly described).

[0025] In general, terms can be understood, at least in part, from their use in context. For example, depending at least in part on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending at least in part on the context, allow for the presence of other factors that are not necessarily explicitly described.

[0026] It will be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” means not only “directly on” something but also includes the meaning of being “on” something with intervening features or layers, and “on” or “above” means not only “on” or “above” something but also includes the meaning of being “on” or “above” something with no intervening features or layers.

[0027] Additionally, spatially relative terms such as "below," "beneath," "lower," "above," and "upper" may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as illustrated in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein should be similarly interpreted accordingly.

[0028] like Figures 1 to 4As shown, an embodiment of the present invention provides a weaving machine for producing gabion mesh, including a wire-laying base plate 1, characterized in that the top of the wire-laying base plate 1 is rotatably connected to a guide wheel 2, the top of the wire-laying base plate 1 is fixedly connected to a guide plate 3 and a side plate 4, the guide plate 3 is located between the guide wheel 2 and the side plate 4, one side of the side plate 4 is provided with a limiting component for placing the silk thread, and the other side of the side plate 4 is provided with a transmission component, the limiting component includes a driving motor 5 fixedly mounted on one side of the side plate 4, an "X"-shaped limiting column 12 is fixedly connected to the output shaft of the driving motor 5, the outside of the limiting column 12 is slidably connected to a silk thread winding column 10, the outside of the silk thread winding column 10 is fixedly connected to a symmetrically arranged "L"-shaped limiting frame 11, one end of the limiting column 12 is provided with a self-locking wheel 13, the shape of the self-locking wheel 13 is the same as that of the limiting column 12 Similarly, the guide plate 3 is internally rotatably connected to a transmission screw 14, which is externally connected to a transmission block 7. The transmission block 7 is internally rotatably connected to a limit sleeve 8, and the inner wall of the limit sleeve 8 is annularly distributed with balls 9. The guide plate 3 is internally provided with a sliding groove for the limit sleeve 8 to slide. The transmission assembly includes a driving wheel fixedly connected to the output shaft of the drive motor 5. The external end of the transmission screw 14 is fixedly connected to a driven wheel 6. The driven wheel 6 and the driving wheel are connected by a transmission belt. The guide wheel 2 is externally provided with a guide groove 201, and the inner wall of the guide groove 201 is fixedly connected to an annularly distributed limit spring 202. First, the silk thread to be woven is placed on the silk thread winding column 10 and fixed by an "L"-shaped limit frame 11 to ensure that the silk thread will not loosen or fall off during the winding process. At the same time, the drive motor 5 is started to provide power for the entire weaving process. After the drive motor 5 is started, its output shaft drives the "X"-shaped limit column 12 and the self-locking wheel 13 to rotate. Since the wire winding column 10 is slidably connected to the limiting column 12, it rotates with the rotation of the limiting column 12, thereby continuously feeding the wire to the subsequent part of the net weaving machine. The design of the self-locking wheel 13 ensures the stability of the wire during the feeding process and prevents the wire from slipping or falling off due to vibration or external impact;

[0029] The output shaft of the drive motor 5 transmits power to the drive screw 14 via the driving pulley, transmission belt, and driven pulley 6. As the drive screw 14 rotates, its external transmission block 7 and internal stop sleeve 8 (embedded with balls 9) precisely adjust the thread tension and feed speed. The balls 9 roll within the sliding groove, reducing friction and noise while ensuring smooth and precise transmission.

[0030] The regulated wire enters the weaving area through the guide groove 201 of the guide wheel 2. The limiting spring 202 within the guide groove 201 further positions and stabilizes the wire, preventing it from shifting or becoming entangled. Subsequently, the wire is woven into a gabion mesh by the action of other components of the weaving machine (such as the weaving needles and weaving plates, not shown in detail). The automated wire supply and adjustment system reduces manual intervention and downtime, improving production efficiency. Furthermore, the stable wire supply and precise tension adjustment ensure the uniformity and consistency of the gabion mesh, improving product quality. The design of the ball bearings 9 and the sliding groove effectively reduces friction and noise during transmission, extending the service life of the equipment. In addition, this design also reduces component wear and energy loss. The "X"-shaped limit column 12, the self-locking wheel 13 and the limit spring piece 202 in the guide groove 201 work together to ensure the stability of the wire during the supply and weaving process, and reduce the damage to the equipment caused by vibration or external force impact. By adjusting the speed of the drive motor 5 and the transmission ratio of the transmission component, the supply speed and tension of the wire can be easily adjusted to meet the production requirements of gabion meshes of different specifications and densities.

[0031] The working principle of the present invention is as follows: first, the silk thread to be woven is placed on the silk thread winding column 10 and secured by an L-shaped stopper 11 to prevent the thread from loosening or falling off during the winding process. Simultaneously, the drive motor 5 is activated to provide power for the entire web weaving process. Upon activation, its output shaft rotates the X-shaped stopper 12 and the self-locking wheel 13. Because the silk thread winding column 10 is slidably connected to the stopper 12, it rotates with the stopper 12, continuously feeding the silk thread to the subsequent sections of the web weaving machine. The design of the self-locking wheel 13 ensures the stability of the silk thread during the feeding process, preventing it from slipping or falling off due to vibration or external impact. The output shaft of the drive motor 5 also transmits power to the drive screw 14 via the driving pulley, transmission belt, and driven pulley 6. As the drive screw 14 rotates, the thread tension and feeding speed are precisely adjusted via its external transmission block 7 and internal stopper sleeve 8 (embedded with a ball bearing 9). The balls 9 roll within the sliding grooves, reducing friction and noise while ensuring smooth and precise transmission. The regulated wires enter the weaving area through the guide grooves 201 of the guide wheel 2. The retaining springs 202 within the guide grooves 201 further position and stabilize the wires, preventing them from drifting or becoming tangled. Subsequently, the wires are woven into the gabion mesh using the other components of the weaving machine (such as the weaving needles and weaving plates (not shown in detail). The automated wire supply and adjustment system reduces manual intervention and downtime, improving production efficiency. Furthermore, the stable wire supply and precise tension adjustment ensure the uniformity and consistency of the gabion mesh.

[0032] It should be noted that the knitting needles, knitting plates, etc. in the above scheme are all existing technologies, so they are not described in detail.

[0033] This invention encompasses any alternatives, modifications, equivalents, and solutions that do not depart from the spirit and scope of this invention. To provide a thorough understanding of this invention, specific details are described in detail in the following preferred embodiments of this invention, but those skilled in the art will be able to fully understand this invention without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this invention, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A weaving machine for producing gabion nets, comprising a pay-off base plate (1), characterized in that: The top of the wire-releasing base plate (1) is rotatably connected to a guide wheel (2), and the top of the wire-releasing base plate (1) is fixedly connected to a guide plate (3) and a side plate (4), wherein the guide plate (3) is located between the guide wheel (2) and the side plate (4), and a limiting component for placing the silk thread is provided on one side of the side plate (4), and a transmission component is provided on the other side of the side plate (4).

2. The weaving machine for producing gabion nets according to claim 1, characterized in that: The limiting assembly comprises a driving motor (5) fixedly mounted on one side of the side plate (4); an "X"-shaped limiting column (12) is fixedly connected to the output shaft of the driving motor (5); the outer portion of the limiting column (12) is slidably connected to a wire winding column (10); and the outer portion of the wire winding column (10) is fixedly connected to a symmetrically arranged "L"-shaped limiting frame (11).

3. The weaving machine for producing gabion nets according to claim 2, characterized in that: One end of the limiting column (12) is provided with a self-locking wheel (13), and the shape of the self-locking wheel (13) is the same as that of the limiting column (12).

4. The weaving machine for producing gabion nets according to claim 3, characterized in that: The guide plate (3) is internally rotatably connected to a transmission screw (14), the transmission screw (14) is externally transmission-connected to a transmission block (7), the transmission block (7) is internally rotatably connected to a limit sleeve (8), balls (9) are annularly distributed on the inner wall of the limit sleeve (8), and a sliding groove for the sliding of the limit sleeve (8) is provided inside the guide plate (3).

5. The weaving machine for producing gabion nets according to claim 4, characterized in that: The transmission assembly comprises a driving wheel fixedly connected to the output shaft of the driving motor (5); a driven wheel (6) is fixedly connected to the outside of one end of the transmission screw (14); and the driven wheel (6) is connected to the driving wheel via a transmission belt.

6. The weaving machine for producing gabion nets according to claim 1, characterized in that: A guide groove (201) is provided on the outside of the guide wheel (2), and an annularly distributed limiting spring pieces (202) are fixedly connected to the inner wall of the guide groove (201).

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