Electronic component press-fit machine
By adding the front plate mechanism and two stations to the electronic component pressing and distribution machine, the pretreatment and pre-pressure of the circuit board is achieved, and the problem of low pressure distribution efficiency in the existing technology is solved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421703270.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-07-18
AI Technical Summary
In the prior art, the press-fitting process of electronic components requires multiple processes and load transfer processes, resulting in low pressure-fitting efficiency and inability to achieve efficient production.
A press-fitting machine for electronic components is designed, the front plate mechanism is added, the first cylinder and the pressure head are integrated, and two stations are provided. They are first pre-treated and pre-pressed at the front station, and then fully pressed at the rear station to achieve continuous and rapid press-fitting and assembly of the circuit board.
Pretreatment eliminates internal stress on the circuit board, improves production efficiency, ensures a better pressing state, reduces deformation and damage, simplifies operation and reduces floor space.
Smart Images
Figure CN223198462U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic component production, in particular to an electronic component press-fitting machine. Background Art
[0002] Before electronic components such as circuit boards are fully press-fitted, they need to be pre-pressed at multiple points on other equipment before entering the press-fitting machine to improve the subsequent press-fitting effect. The pre-pressed products are then manually transferred to the press-fitting machine to achieve complete press-fitting of the components.
[0003] This requires multiple steps to achieve the press-fitting of components, increases the process and time of transfer, and has low press-fitting efficiency. Therefore, an electronic component press-fitting machine is proposed to solve the above problems. Utility Model Content
[0004] The purpose of the present invention is to solve at least one of the above technical deficiencies.
[0005] Therefore, one purpose of the present invention is to provide an electronic component press-fitting machine to solve the problems mentioned in the background art and overcome the deficiencies in the prior art.
[0006] In order to achieve the above-mentioned object, an embodiment of one aspect of the present invention provides an electronic component press-fitting machine, comprising a machine body, a frame, and a front plate, wherein the top of the machine body is fixedly connected to the frame, and the front of the frame is fixedly connected to the front plate;
[0007] The top of the body is fixedly connected to a rodless cylinder, the top of the body is fixedly connected to a track, the output end of the rodless cylinder is integrated with a slider, the top of the slider is fixedly connected to a carrier, and the bottom of the carrier is movably connected to the track;
[0008] The back of the front plate is fixedly connected to a first cylinder, which is installed vertically. The output end of the first cylinder is fixedly connected to a fixed plate, and a plurality of pressure heads are vertically installed on the fixed plate.
[0009] A plurality of guide pillars are fixedly connected to the top of the body, a top plate is fixedly connected to the top of the guide pillars, a second cylinder is fixedly connected to the top of the top plate, a pressure plate is fixedly connected to the output end of the second cylinder, a pressing plate is fixedly connected to the bottom of the pressing plate, and the pressing plate is movably connected to the guide pillars.
[0010] Preferably, any of the above solutions is that the body and the frame are connected via a joint, and the front plate is arranged horizontally.
[0011] Adopting the above technical solution: this device is specially used for press-fit assembly of circuit boards.
[0012] Preferably, any of the above solutions is that the rodless cylinder is arranged horizontally, and the rails are located on both sides of the rodless cylinder.
[0013] Adopting the above technical solution: the device has two workstations, namely the front workstation at the first cylinder and the rear workstation at the second cylinder, that is, the circuit board is first processed at the front workstation and then moves to the rear workstation for comprehensive pressing.
[0014] Preferably, any of the above schemes has an elastic limiting top block at the front end of the track, and the platform has two working positions, the front working position is located directly below the fixed plate, and the rear working position is located directly below the pressing plate and the die.
[0015] Preferably, any of the above solutions is that the first cylinder is mounted on the back of the front plate by screws, and the first cylinder is located directly above the rodless cylinder.
[0016] Adopting the above technical solution: the circuit board is specifically positioned on the carrier, and when the rodless cylinder works, it drives the carrier to move in both directions along the track.
[0017] Preferably, from any of the above solutions, the top plate is located directly above the pressure plate, and the second cylinder is installed vertically.
[0018] Adopting the above technical solution: the core structure of this device is: front plate, rodless cylinder, track, slider, carrier, first cylinder, fixed plate, and pressure head. The core advantages of this device are: improving the device, adding a front plate mechanism, the front plate is integrated with the first cylinder, the output end of the first cylinder is integrated with the fixed plate and the pressure head, the device has two stations, namely the front station at the first cylinder and the rear station at the second cylinder, that is, the circuit board is first processed at the front station and then moves to the rear station for comprehensive pressing, the device adds a front station for pre-processing and pre-pressing the circuit board, the output end of the first cylinder is ejected, the fixed plate and the pressure head descend, the pressure head pre-presses and pre-processes multiple points of the circuit board, and then sends it to the second cylinder for comprehensive pressing, the device can quickly and sequentially complete the pressing and assembly of the circuit board, this design enables the circuit board to continuously and quickly complete multiple steps during the pressing and assembly process, thereby significantly improving production efficiency;
[0019] This pre-treatment can ensure that the circuit board reaches a better pressing state before full pressing, thereby improving product quality.
[0020] Pre-pressing and pre-treatment also helps eliminate stress inside the circuit board and reduce deformation or damage that may occur during the full pressing process;
[0021] The device is more compact and functionally integrated, which not only simplifies the operation process but also reduces the floor space, making the entire press-fit assembly device easier to manage and maintain.
[0022] Compared with the prior art, the advantages and beneficial effects of the present invention are as follows:
[0023] The electronic component press-fitting machine is improved by coordinating a front plate, a rodless cylinder, a track, a slider, a carrier, a first cylinder, a fixed plate, and a pressure head. A front plate mechanism is added, the front plate is integrated with the first cylinder, and the output end of the first cylinder is integrated with the fixed plate and the pressure head. The device has two workstations, namely the front workstation at the first cylinder and the rear workstation at the second cylinder, that is, the circuit board is first processed at the front workstation and then moves to the rear workstation for comprehensive pressing. A front workstation for pre-processing and pre-pressing the circuit board is added to the device, the output end of the first cylinder is ejected, the fixed plate and the pressure head descend, the pressure head pre-presses and pre-processes multiple points of the circuit board, and then sends it to the second cylinder for comprehensive pressing. The device can quickly and sequentially complete the press-fit assembly of the circuit board. This design enables the circuit board to continuously and quickly complete multiple steps during the press-fit assembly process, thereby significantly improving production efficiency.
[0024] This pre-treatment can ensure that the circuit board reaches a better pressing state before full pressing, thereby improving product quality.
[0025] Pre-pressing and pre-treatment also helps eliminate stress inside the circuit board and reduce deformation or damage that may occur during the full pressing process;
[0026] The device is more compact and functionally integrated, which not only simplifies the operation process but also reduces the floor space, making the entire press-fit assembly device easier to manage and maintain.
[0027] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0029] Figure 1 This is a schematic structural diagram of the utility model from the first perspective;
[0030] Figure 2 This is a schematic structural diagram of the utility model from a second viewing angle;
[0031] Figure 3 This is a schematic structural diagram of the utility model from a third perspective;
[0032] Figure 4 For this utility model Figure 2 Schematic diagram of the enlarged structure at point A in the middle.
[0033] In the figure: 1-body, 2-frame, 3-front plate, 4-rodless cylinder, 5-track, 6-slider, 7-carrier, 8-first cylinder, 9-fixed plate, 10-pressing head, 11-guide column, 12-top plate, 13-second cylinder, 14-pressing plate, 15-die. DETAILED DESCRIPTION
[0034] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.
[0035] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0036] like Figure 1-4 As shown, the electronic component press-fitting machine includes a body 1, a frame 2, and a front plate 3. The top of the body 1 is fixedly connected to the frame 2, and the front of the frame 2 is fixedly connected to the front plate 3.
[0037] The top of the body 1 is fixedly connected to a rodless cylinder 4, the top of the body 1 is fixedly connected to a track 5, the output end of the rodless cylinder 4 is integrated with a slider 6, the top of the slider 6 is fixedly connected to a carrier 7, and the bottom of the carrier 7 is movably connected to the track 5;
[0038] The back of the front plate 3 is fixedly connected to a first cylinder 8, which is installed vertically. The output end of the first cylinder 8 is fixedly connected to a fixed plate 9, on which a plurality of pressure heads 10 are vertically installed.
[0039] A plurality of guide pillars 11 are fixedly connected to the top of the body 1, a top plate 12 is fixedly connected to the top of the guide pillars 11, a second cylinder 13 is fixedly connected to the top of the top plate 12, a pressure plate 14 is fixedly connected to the output end of the second cylinder 13, a pressing die 15 is fixedly connected to the bottom of the pressing plate 14, and the pressing plate 14 is movably connected to the guide pillars 11.
[0040] Example 1: The machine body 1 and frame 2 are connected via a joint, and the front plate 3 is positioned horizontally. This device is specifically designed for press-fitting circuit boards. A rodless cylinder 4 is positioned horizontally, with rails 5 located on either side of the rodless cylinder 4. This device has two workstations: a front station at the first cylinder 8 and a rear station at the second cylinder 13. Circuit boards are first processed at the front station before moving to the rear station for full press-fitting.
[0041] Example 2: The front end of the track 5 has an elastic limiting top block, and the carrier 7 has two working positions. The front working position is located directly below the fixed plate 9, and the rear working position is located directly below the pressing plate 14 and the die 15. The first cylinder 8 is installed on the back of the front plate 3 by screws. The first cylinder 8 is located directly above the rodless cylinder 4. The circuit board is specifically positioned on the carrier 7. When the rodless cylinder 4 is working, it drives the carrier 7 to move in both directions along the track 5. The top plate 12 is located directly above the pressing plate 14, and the second cylinder 13 is installed vertically.
[0042] The working principle of this utility model is as follows:
[0043] The device has two workstations, namely the front workstation at the first cylinder 8 and the rear workstation at the second cylinder 13. That is, the circuit board is first processed at the front workstation and then moves to the rear workstation for full pressing. The device has added a front workstation for pre-processing and pre-pressing the circuit board. The output end of the first cylinder 8 is ejected, and the fixed plate 9 and the pressure head 10 are lowered. The pressure head 10 pre-presses and pre-processes multiple points of the circuit board.
[0044] The rodless cylinder 4 works to move the carrier 7 to the bottom of the second cylinder 13, and the slider 6 moves on the rodless cylinder 4. When the second cylinder 13 works, the pressing plate 14 presses down and the pressing die 15 fully presses the circuit board.
[0045] Compared with the prior art, the present invention has the following beneficial effects:
[0046] The electronic component press-fitting machine improves the device by coordinating the front plate 3, the rodless cylinder 4, the track 5, the slider 6, the carrier 7, the first cylinder 8, the fixed plate 9, and the pressure head 10, and adds a front plate 3 mechanism. The front plate 3 is integrated with the first cylinder 8, and the output end of the first cylinder 8 is integrated with the fixed plate 9 and the pressure head 10. The device has two stations, namely the front station at the first cylinder 8 and the rear station at the second cylinder 13, that is, the circuit board is first processed at the front station and then moves to the rear station for comprehensive pressing. The device adds a front station for pre-processing and pre-pressing the circuit board, the output end of the first cylinder 8 is ejected, the fixed plate 9 and the pressure head 10 descend, the pressure head 10 pre-presses and pre-processes multiple points of the circuit board, and then sends it to the second cylinder 13 for comprehensive pressing. The device can quickly and sequentially complete the press-fit assembly of the circuit board. This design enables the circuit board to continuously and quickly complete multiple steps during the press-fit assembly process, thereby significantly improving production efficiency.
[0047] This pre-treatment can ensure that the circuit board reaches a better pressing state before full pressing, thereby improving product quality.
[0048] Pre-pressing and pre-treatment also helps eliminate stress inside the circuit board and reduce deformation or damage that may occur during the full pressing process;
[0049] The device is more compact and functionally integrated, which not only simplifies the operation process but also reduces the floor space, making the entire press-fit assembly device easier to manage and maintain.
Claims
1. An electronic component press-fitting machine, characterized in that: The machine comprises a body (1), a frame (2), and a front plate (3); the top of the body (1) is fixedly connected to the frame (2), and the front of the frame (2) is fixedly connected to the front plate (3); The top of the body (1) is fixedly connected to a rodless cylinder (4), the top of the body (1) is fixedly connected to a track (5), the output end of the rodless cylinder (4) is integrated with a slider (6), the top of the slider (6) is fixedly connected to a carrier (7), and the bottom of the carrier (7) is movably connected to the track (5); The back of the front plate (3) is fixedly connected to a first cylinder (8), the first cylinder (8) is vertically installed, the output end of the first cylinder (8) is fixedly connected to a fixed plate (9), and a plurality of pressure heads (10) are vertically installed on the fixed plate (9); the top of the body (1) is fixedly connected to a plurality of guide pillars (11), the top ends of the guide pillars (11) are fixedly connected to a top plate (12), the top of the top plate (12) is fixedly connected to a second cylinder (13), the output end of the second cylinder (13) is fixedly connected to a pressure plate (14), the bottom of the pressure plate (14) is fixedly connected to a die (15), and the pressure plate (14) is movably connected to the guide pillars (11).
2. The electronic component press-fitting machine according to claim 1, characterized in that: The machine body (1) and the frame (2) are connected via a joint, and the front plate (3) is arranged horizontally.
3. The electronic component press-fitting machine according to claim 2, characterized in that: The rodless cylinder (4) is arranged transversely, and the rails (5) are located on both sides of the rodless cylinder (4).
4. The electronic component press-fitting machine according to claim 3, characterized in that: The front end of the track (5) has an elastic limiting top block, and the platform (7) has two working positions, the front working position is located directly below the fixed plate (9), and the rear working position is located directly below the pressing plate (14) and the pressing die (15).
5. The electronic component press-fitting machine according to claim 4, characterized in that: The first cylinder (8) is mounted on the back of the front plate (3) by screws, and the first cylinder (8) is located directly above the rodless cylinder (4).
6. The electronic component press-fitting machine according to claim 5, characterized in that: The top plate (12) is located directly above the pressure plate (14), and the second cylinder (13) is installed vertically.