Valve flow assembly machine

Through the combination of rotation and lifting devices, the problems of valve core drilling and rivet fixing on the valve assembly line are solved, and efficient and automated operation of valve flow assembly is achieved, and assembly efficiency and stability are improved.

CN223198475UActive Publication Date: 2025-08-08YANTAI YUTAI MOLD TECH CO LTD
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Patent Information

Application Number
CN202421530394.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-08-08
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

In the prior art, the valve assembly line device lacks the ability to continuously drill the valve core and fix the valve core with rivets, resulting in insufficiency of assembly.

Method used

The rotating device is used to drive the valve on the fixing device to rotate, and the valve is moved to different fixing devices for processing and assembly, including components such as rotating platform, lifting platform, fixing claws and electric jaws to realize the flowing assembly operation.

Benefits of technology

It improves the practicality and stability of valve flow assembly, enhances the automation of the valve core drilling and rivet fixing process, and improves assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223198475U_ABST
    Figure CN223198475U_ABST
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Abstract

The utility model relates to the technical field of valve assembly, in particular to a valve flow assembly machine, which fixes the position of a valve through a fixing device, drives the valve on the fixing device to rotate through a rotating device so as to complete the flow assembly operation of equipment, lifts the valve through a lifting device, and is convenient to operate. Valves are moved to different fixing devices to machine and assemble valve elements, so that the practicability of the device is improved; comprising a rotating device, a lifting device and a fixing device, the lifting device is installed on the rotating device, and the fixing device is installed on the rotating device.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve assembly, in particular to a valve flow assembly machine. Background Art

[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and adjust and control the parameters of the conveying medium. Valve assembly is the final stage of the manufacturing process, which involves combining the various parts and components of the valve to make it into a product. Assembly efficiency can be improved through flow assembly.

[0003] In the prior art, the Chinese utility model patent application number CN201620395592.6 relates to an assembly device for the main valve of a water conservancy valve, including a positioning cylinder, a roller assembly line, a pneumatic screwdriver pulley and a fluorescent lamp, etc. It can reduce environmental pollution, facilitate power source, simplify positioning, ensure reliable clamping, and be plug-and-play, laying a solid foundation for the realization of valve assembly line production.

[0004] However, the above device does not have the ability to continuously punch holes in the valve core and fix the valve core with rivets in actual use. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a valve assembly machine which fixes the position of the valve by a fixing device, drives the valve on the fixing device to rotate by a rotating device, thereby completing the flow assembly operation of the equipment, lifts the valve by a lifting device, and moves the valve to different fixing devices to process and assemble the valve core, thereby improving the practicality of the device.

[0006] The utility model discloses a valve flow assembly machine, which comprises a rotating device, a lifting device and a fixing device, wherein the lifting device is mounted on the rotating device and the fixing device is mounted on the rotating device; the position of the valve is fixed by the fixing device, and the valve on the fixing device is driven to rotate by the rotating device, thereby completing the flow assembly operation of the equipment; the valve is lifted by the lifting device, and the valve is moved to different fixing devices to process and assemble the valve core, thereby improving the practicality of the device.

[0007] Preferably, the rotating device includes a processing seat, a rotating platform, a rotating sleeve, a passive gear, a driving gear and a driving motor. A chamber is provided at the lower part of the processing seat, a rotating sleeve is provided on the lower end surface of the rotating platform, the rotating sleeve is connected to the processing seat through a bearing, a passive gear is mounted on the rotating sleeve, a driving motor is installed at the lower part of the processing seat through a support plate, a driving gear is installed on the output end of the driving motor, and the driving gear is meshed with the passive gear; turning on the driving motor transmits power to the driving gear, and the rotating sleeve and the rotating platform are driven to rotate through the cooperation of the driving gear and the passive gear, thereby rotating the valves fixed on multiple groups of fixing devices on the rotating platform to different operating areas for assembly line processing.

[0008] Preferably, the lifting device includes a support rod, a first electric cylinder, a transverse platform, a second electric cylinder, a limiting light rod and a lifting platform. A support rod is vertically installed in the processing seat, and the support rod passes through the rotating sleeve and the interior of the rotating platform and extends to the upper side of the rotating platform. Multiple groups of first electric cylinders are horizontally installed on the side of the support rod, and the movable end of the first electric cylinder is connected to the transverse platform. The second electric cylinder is vertically installed on the transverse platform, and the movable end of the second electric cylinder is connected to the upper end surface of the lifting platform. Multiple groups of limiting light rods are arranged on the upper end surface of the lifting platform, and the limiting light rods can pass through the transverse platform and extend to the upper side of the transverse platform; by controlling the extension and contraction of the first electric cylinder and the second electric cylinder, and then adjusting the working angle of the equipment, the lifting process of the lifting platform is limited by multiple groups of limiting light rods, thereby reducing the vibration amplitude of the lifting platform itself during the lifting process, and improving the practicality and stability of the device.

[0009] Preferably, it also includes a reduction motor and an electric clamp. The reduction motor is installed on the lower end surface of the lifting platform through a bracket, and the moving end of the reduction motor is connected to the electric clamp. The handwheel of the valve is fixed by the electric clamp, and the reduction motor is turned on to transmit power to the electric clamp to drive the handwheel on the electric clamp to rotate, and the second electric cylinder is extended to complete the initial connection between the handwheel and the valve stem on the valve, thereby improving the practicality of the device.

[0010] Preferably, the fixing device includes a supporting seat, a C-shaped frame and a fixing claw. A plurality of groups of C-shaped frames are evenly installed on the upper end surface of the rotating platform. A group of supporting seats are respectively provided on the front and rear sides of the C-shaped frame. The left and right parts of the C-shaped frame are respectively connected to a group of fixing claws through electric cylinders. The electric cylinder on the C-shaped frame is extended to drive the fixing claws connected to its movable end to fix the valve, and the valve is supported by two groups of supporting seats, thereby reducing the vibration amplitude of the valve during processing and improving the practicality of the device.

[0011] Preferably, it also includes a first pushing cylinder and a pushing plate. Multiple groups of first pushing cylinders are evenly installed on the lower side of the support rod, and the moving end of the first pushing cylinder is connected to the pushing plate. The first pushing cylinder is extended to drive the pushing plate to be inserted into the interior of the valve body, and the pushing anchor is used to fix the valve core, thereby improving the practicality of the device.

[0012] Preferably, it also includes a second pushing cylinder, a third electric cylinder and a drill bit. Multiple groups of second pushing cylinders are evenly installed on the lower side of the support rod. The multiple groups of second pushing cylinders are installed at intervals with the multiple groups of pushing plates. The third electric cylinder is installed on the movable end of the second pushing cylinder, and the drill bit is installed on the output end of the third electric cylinder. The drill bit is extended into the interior of the valve body by extending the second pushing cylinder, and the third electric cylinder is opened to drive the drill bit to drill a fixing hole in the valve core, thereby improving the practicability of the device.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the position of the valve is fixed by a fixing device, the valve on the fixing device is driven to rotate by a rotating device, thereby completing the flow assembly operation of the equipment, the valve is lifted by a lifting device, and the valve is moved to different fixing devices to process and assemble the valve core, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a first axonometric structural diagram of the present invention;

[0015] Figure 2 This is a second axonometric structural diagram of the present invention;

[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 4 This is a schematic diagram of the first partial enlarged structure of the utility model;

[0018] Figure 5 This is a second partial enlarged structural diagram of the present invention;

[0019] Markings in the accompanying drawings: 1. Processing seat; 2. Rotating platform; 3. Rotating sleeve; 4. Passive gear; 5. Driving gear; 6. Driving motor; 7. Support rod; 8. First electric cylinder; 9. Transverse platform; 10. Second electric cylinder; 11. Limiting light rod; 12. Lifting platform; 13. Reducer motor; 14. Electric clamp; 15. Support seat; 16. C-shaped frame; 17. Fixed claw; 18. First push cylinder; 19. Push plate; 20. Second push cylinder; 21. Third electric cylinder; 22. Drill bit. DETAILED DESCRIPTION

[0020] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0021] Example

[0022] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 The lifting device shown is installed on the rotating device, and the fixing device is installed on the rotating device;

[0023] First, the valve body is placed on multiple sets of supporting seats 15, and then the electric cylinder on the C-shaped frame 16 is extended to drive the fixed claw 17 connected to its movable end to fix the valve, and then the extension of the first electric cylinder 8 and the second electric cylinder 10 is controlled to adjust the working angle of the equipment, and then the reduction motor 13 is turned on to transmit power to the electric clamp 14 to drive the handwheel on the electric clamp 14 to rotate, and cooperate with the extension of the second electric cylinder 10 to complete the preliminary connection between the handwheel and the valve stem on the valve, and then the second push cylinder 20 is extended to drive the drill bit 22 to extend into the interior of the valve body, and the third electric cylinder 21 is turned on to drive the drill bit 22 to drill a fixing hole for the valve core, and then the drive motor 6 is turned on to transmit power to the active gear 5, and the active gear 5 and the passive gear 4 cooperate to drive the rotating sleeve 3 and the rotating platform 2 to rotate, and then the first push cylinder 18 is extended to drive the push plate 19 to be inserted into the interior of the valve body, and the valve core is fixed by the push anchor;

[0024] The rotating device includes a processing base 1, a rotating platform 2, a rotating sleeve 3, a passive gear 4, a driving gear 5 and a driving motor 6. A chamber is provided at the lower part of the processing base 1, and a rotating sleeve 3 is provided on the lower end surface of the rotating platform 2. The rotating sleeve 3 is connected to the processing base 1 through a bearing. The passive gear 4 is sleeved on the rotating sleeve 3. The driving motor 6 is installed at the lower part of the processing base 1 through a support plate. The driving gear 5 is installed on the output end of the driving motor 6. The driving gear 5 is meshed with the passive gear 4.

[0025] The lifting device includes a support rod 7, a first electric cylinder 8, a transverse platform 9, a second electric cylinder 10, a limiting light rod 11 and a lifting platform 12. The support rod 7 is vertically installed in the processing seat 1, and the support rod 7 extends through the rotating sleeve 3 and the interior of the rotating platform 2 to the upper side of the rotating platform 2. Multiple groups of first electric cylinders 8 are horizontally installed on the side of the support rod 7. The moving end of the first electric cylinder 8 is connected to the transverse platform 9. The second electric cylinder 10 is vertically installed on the transverse platform 9. The moving end of the second electric cylinder 10 is connected to the upper end surface of the lifting platform 12. Multiple groups of limiting light rods 11 are provided on the upper end surface of the lifting platform 12. The limiting light rods 11 can pass through the transverse platform 9 and extend to the upper side of the transverse platform 9;

[0026] It also includes a reduction motor 13 and an electric clamp 14. The reduction motor 13 is mounted on the lower end surface of the lifting platform 12 through a bracket, and the moving end of the reduction motor 13 is connected to the electric clamp 14.

[0027] The fixing device includes a supporting seat 15, a C-shaped frame 16 and a fixing claw 17. Multiple groups of C-shaped frames 16 are evenly installed on the upper end surface of the rotating platform 2. A group of supporting seats 15 are respectively provided on the front and rear sides of the C-shaped frame 16. The left and right parts of the C-shaped frame 16 are respectively connected to a group of fixing claws 17 through electric cylinders.

[0028] It also includes a first push cylinder 18 and a push plate 19. Multiple groups of first push cylinders 18 are evenly installed on the lower side of the support rod 7. The moving end of the first push cylinder 18 is connected to the push plate 19.

[0029] It also includes a second push cylinder 20, a third electric cylinder 21 and a drill bit 22. Multiple groups of second push cylinders 20 are evenly installed on the lower side of the support rod 7. The multiple groups of second push cylinders 20 are installed at intervals with the multiple groups of push plates 19. The third electric cylinder 21 is installed on the moving end of the second push cylinder 20, and the drill bit 22 is installed on the output end of the third electric cylinder 21.

[0030] The position of the valve is fixed by a fixing device, and the valve on the fixing device is driven to rotate by a rotating device, thereby completing the assembly line operation of the equipment. The valve is lifted by a lifting device and moved to different fixing devices to process and assemble the valve core, thereby improving the practicality of the device.

[0031] The driving motor 6, the second electric cylinder 10, the first electric cylinder 8, the first pushing cylinder 18, the second pushing cylinder 20, the third electric cylinder 21, the electric clamp 14 and the reduction motor 13 of the valve flow assembly machinery of the utility model are purchased on the market. The technicians in this industry only need to install and operate them according to the accompanying instruction manual, and there is no need for the technicians in this field to make creative labor.

[0032] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A valve flow assembly machine; characterized in that, The invention comprises a rotating device, a lifting device and a fixing device, wherein the lifting device is mounted on the rotating device and the fixing device is mounted on the rotating device; the rotating device comprises a processing seat (1), a rotating platform (2), a rotating sleeve (3), a passive gear (4), a driving gear (5) and a driving motor (6); a chamber is provided at the lower part of the processing seat (1); a rotating sleeve (3) is provided on the lower end surface of the rotating platform (2); the rotating sleeve (3) is connected to the processing seat (1) through a bearing; the passive gear (4) is sleeved on the rotating sleeve (3); a driving motor (6) is mounted at the lower part of the processing seat (1) through a supporting plate; a driving gear (5) is mounted on the output end of the driving motor (6); the driving gear (5) is meshed with the passive gear (4); the lifting device comprises a support rod (7), a first electric cylinder (8), a transverse platform (9), a second electric cylinder (10), a limiting light rod (11) and a lifting platform (12), a support rod (7) is vertically installed in the processing seat (1), the support rod (7) passes through the rotating sleeve (3) and the interior of the rotating platform (2) and extends to the upper side of the rotating platform (2), multiple groups of first electric cylinders (8) are horizontally installed on the side of the support rod (7), the movable end of the first electric cylinder (8) is connected to the transverse platform (9), the second electric cylinder (10) is vertically installed on the transverse platform (9), the movable end of the second electric cylinder (10) is connected to the upper end face of the lifting platform (12), and multiple groups of limiting light rods (11) are arranged on the upper end face of the lifting platform (12), and the limiting light rods (11) can pass through the transverse platform (9) and extend to the upper side of the transverse platform (9).

2. A valve flow assembly machine according to claim 1, characterized in that: The lifting platform (12) further comprises a reduction motor (13) and an electric clamp (14). The reduction motor (13) is mounted on the lower end surface of the lifting platform (12) via a bracket, and the moving end of the reduction motor (13) is connected to the electric clamp (14).

3. The valve flow assembly machine according to claim 1, characterized in that: The fixing device comprises a supporting seat (15), a C-shaped frame (16) and a fixing claw (17). A plurality of groups of C-shaped frames (16) are evenly installed on the upper end surface of the rotating platform (2). A group of supporting seats (15) are respectively provided on the front and rear sides of the C-shaped frame (16). The left and right parts of the C-shaped frame (16) are respectively connected to a group of fixing claws (17) through electric cylinders.

4. The valve flow assembly machine according to claim 1, characterized in that: It also includes a first pushing cylinder (18) and a pushing plate (19). Multiple groups of first pushing cylinders (18) are evenly installed on the lower side of the support rod (7), and the moving end of the first pushing cylinder (18) is connected to the pushing plate (19).

5. The valve flow assembly machine according to claim 1, characterized in that: The invention also includes a second push cylinder (20), a third electric cylinder (21) and a drill bit (22); a plurality of groups of second push cylinders (20) are evenly installed on the lower side of the support rod (7); the plurality of groups of second push cylinders (20) are installed at intervals with the plurality of groups of push plates (19); a third electric cylinder (21) is installed on the movable end of the second push cylinder (20); and a drill bit (22) is installed on the output end of the third electric cylinder (21).

Citation Information

Patent Citations

  • A rigging equipment for water conservancy valve main valve

    CN205651038U