Grinding device for automotive trim plastic part
By designing a plastic part grinding device for automotive interiors including a processing platform, a support table, a clamping mechanism and a grinding mechanism, the pulley and belt transmission system can be used to polish the four edges of the plastic part without moving or flipping, which solves the problems of cumbersome operation and safety hazards in the prior art and improves the grinding efficiency.
Patent Information
- Application Number
- CN202422489126.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-15
AI Technical Summary
In the prior art, staff need to adjust or flip the plastic parts so that each edge of them faces the grinding wheel, which is complicated to operate, reduces work efficiency and poses safety risks.
A grinding device for plastic parts in the interior of automobiles is designed, including a processing platform, a support table, a clamping mechanism and a grinding mechanism. The grinding mechanism is moved along the edge of the plastic parts through the pulley and belt transmission system, so that the four edges can be polished without moving or flipping.
Improve polishing efficiency, simplify operating procedures, and reduce safety hazards.
Smart Images

Figure CN223198738U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile interior plastic part processing, in particular to a grinding device for automobile interior plastic parts. Background Art
[0002] With the improvement of people's living standards, more and more families own private cars. As the sales of cars are also increasing, during the production process of cars, most of the interior decorations in cars are installed with plastic parts. In the production of plastic parts for car interiors, there will be some burrs on the edges of the plastic parts, which affect the installation and appearance of the plastic parts. The burrs on the edges of the plastic parts need to be polished to improve the flatness of the edges of the plastic parts and improve the appearance of the plastic parts.
[0003] After searching: the Chinese patent application number is "CN201920186659.9", which discloses a deburring device for automobile interior plastic parts. A support platform is provided on one side of the top of the base, and a mounting plate is vertically fixed on the other side of the top of the base. A first screw is rotatably installed inside the mounting plate, and a first moving block is threadedly connected to the first screw. A connecting rod is rotatably installed on the outer end of the first moving block. A through groove is provided in the middle of the connecting rod. Support plates are provided on both sides of the connecting rod, and a round rod is fixed between the two support plates. A motor is fixed on the end of the connecting rod away from the first moving block, and a grinding wheel is installed on the output end of the motor. This device greatly improves the grinding efficiency of plastic parts and greatly improves the flatness of the edges of plastic parts during grinding.
[0004] The inventor discovered the following problems in the prior art during the implementation of the present invention:
[0005] During the grinding process, workers need to adjust or flip the plastic parts so that each edge of the plastic parts faces the grinding wheel for grinding. The operation is cumbersome, increases the workload of workers, reduces work efficiency, and poses certain safety hazards to workers during the operation.
[0006] Therefore, providing an automobile interior plastic part grinding device that can grind its four edges in sequence without moving or turning the plastic part during use, thereby improving the grinding efficiency, is an urgent problem to be solved by the present utility model. Utility Model Content
[0007] In response to the above technical problems, the purpose of the present utility model is to overcome the problem in the prior art that workers need to adjust or flip the plastic parts so that each edge of the plastic parts faces the grinding wheel for grinding. The operation is cumbersome, increases the workload of the workers, reduces work efficiency, and there are certain safety hazards for the workers during operation. The present utility model provides a grinding device for automobile interior plastic parts that can grind its four edges in sequence without moving or flipping the plastic parts during use, thereby improving the grinding efficiency.
[0008] In order to achieve the above-mentioned purpose, the utility model provides a grinding device for automobile interior plastic parts, which includes: a processing platform, a support platform, a clamping mechanism and a grinding mechanism;
[0009] The upper end of the processing platform is horizontally fixed with a support table for supporting the plastic part, and a clamping mechanism capable of fixing the plastic part is movably provided above the support table. The polishing mechanism is movably provided on the processing platform through a moving mechanism, and the moving mechanism includes: a pulley and a belt; wherein,
[0010] At least two pulleys are spaced apart and vertically rotatably arranged above the processing platforms located on both sides of the support table, and the distance between the two pulleys is greater than the length of the support table. All the pulleys are connected together by a belt drive, and a grinding mechanism is fixedly arranged on the belt facing away from the pulleys so that the grinding mechanism can move along the edge of the plastic part in sequence and grind its edge.
[0011] Preferably, the grinding mechanism comprises: a grinding seat, a motor box and a grinding disc; wherein,
[0012] The upper end of the support platform is located above the belt, and a grinding seat is fixedly provided on the belt facing away from the pulley. The grinding seat located above the belt is horizontally and movably provided with a motor box that can be approached toward the plastic part. A grinding motor is fixedly provided horizontally inside the motor box, and the output end of the grinding motor extends from the motor box and is coaxially fixed with a grinding disc through a coupling.
[0013] Preferably, the grinding mechanism further comprises: a second electric telescopic rod; wherein,
[0014] A No. 2 electric telescopic rod is fixedly provided horizontally on the upper end of the grinding seat, and a motor box is fixedly provided on the telescopic end of the No. 2 electric telescopic rod.
[0015] Preferably, the clamping mechanism comprises: a pressing plate, a vacuum generator and a vacuum suction cup; wherein,
[0016] A bracket with a height greater than that of the grinding mechanism is vertically fixed above the processing platform; a pressure plate with an internal hollow structure and capable of resting on the support platform is horizontally and liftably arranged inside the bracket located above the support platform; a plurality of vacuum suction cups connected to the interior of the pressure plate and capable of adsorbing on plastic parts are evenly and vertically fixed at the bottom end of the pressure plate; a vacuum generator is also fixed on the top of the bracket, and the vacuum generator is connected to the interior of the pressure plate through an air pipe.
[0017] Preferably, the clamping mechanism further comprises: a No. 1 electric telescopic rod for driving the pressing plate to move up and down in the vertical direction; wherein,
[0018] A No. 1 electric telescopic rod is vertically passed through and fixed on the top of the bracket, and the telescopic end of the No. 1 electric telescopic rod is fixed on the pressing plate.
[0019] Preferably, the second electric telescopic rod is a servo electric cylinder.
[0020] Preferably, a plurality of travel wheels capable of rolling on the processing platform are rotatably provided at intervals on both sides of the grinding seat.
[0021] Preferably, a supporting leg is vertically fixed at the bottom end of the grinding seat, and a ball is rotatably provided at the bottom end of the supporting leg. The upper part of the processing platform is recessed inward to form a guide groove adapted to the belt, and the bottom end of the ball extends into the guide groove and is rollingly connected thereto.
[0022] Preferably, the moving mechanism further comprises: a moving motor; wherein,
[0023] The interior of the processing platform is a hollow structure, and the central shaft portion of any one of the pulleys extends into the interior of the processing platform and is coaxially fixedly connected to a mobile motor vertically fixed inside the processing platform through a coupling.
[0024] According to the above technical solution, the beneficial effects of the automobile interior plastic part grinding device provided by the utility model when used are as follows:
[0025] (1) When in use, the plastic part to be polished is fixed horizontally on the support table. Since the width of the support table is greater than the length of the plastic part to be processed, the edge of the plastic part placed on the support table is exposed outside the edge of the support table, so that the polishing mechanism can polish its edge later.
[0026] (2) During the grinding process, the pulleys are driven to rotate so that the belts on all the pulleys run horizontally on the upper end of the processing platform and counterclockwise or anticlockwise on the periphery of the support table. During the horizontal running of the belts, the grinding mechanism can be driven to move along the edge of the plastic part, and during the movement, multiple edges of the plastic part can be ground in sequence.
[0027] In summary, during the entire polishing process, the four edges of the plastic part can be polished in sequence without moving or turning the plastic part, thereby improving the polishing efficiency.
[0028] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation methods; and the parts not involved in the present invention are the same as the existing technology or can be implemented by using the existing technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation of the present invention. In the accompanying drawings:
[0030] Figure 1 This is a schematic structural diagram of a grinding device for automobile interior plastic parts provided in a preferred embodiment of the present invention;
[0031] Figure 2 This is a top view of the structure of a grinding device for automobile interior plastic parts provided in a preferred embodiment of the present invention;
[0032] Figure 3 This is a structural cross-sectional view of a grinding device for automobile interior plastic parts provided in a preferred embodiment of the present invention;
[0033] Figure 4 This is a structural diagram of a grinding mechanism of a grinding device for automobile interior plastic parts provided in a preferred embodiment of the present invention;
[0034] Figure 5 It is a structural schematic diagram of a pulley of a grinding device for automobile interior plastic parts provided in a preferred embodiment of the utility model.
[0035] Description of Reference Numerals
[0036] 1. Processing platform; 2. Support table; 3. Pressing plate; 4. Electric telescopic rod No. 1; 5. Vacuum generator; 6. Vacuum suction cup; 7. Moving mechanism; 701. Pulley; 702. Belt; 703. Moving motor; 8. Bracket; 9. Grinding mechanism; 901. Grinding seat; 902. Electric telescopic rod No. 2; 903. Motor box; 904. Grinding disc; 10. Guide groove; 11. Support leg; 12. Ball bearing; 13. Travel wheel. DETAILED DESCRIPTION
[0037] The following is a detailed description of the specific embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention and are not intended to limit the present invention.
[0038] like Figure 1-5 As shown, the present invention provides a grinding device for automobile interior plastic parts, which includes: a processing platform 1, a support platform 2, a clamping mechanism and a grinding mechanism 9;
[0039] The upper end of the processing platform 1 is horizontally fixed with a support table 2 for supporting the plastic part. A clamping mechanism capable of fixing the plastic part is provided on the upper side of the support table 2. The polishing mechanism 9 is movably provided on the processing platform 1 through a moving mechanism 7. The moving mechanism 7 includes a pulley 701 and a belt 702.
[0040] At least two pulleys 701 are spaced apart and vertically rotatably arranged above the processing platform 1 on both sides of the support platform 2, and the distance between the two pulleys 701 is greater than the length of the support platform 2. All the pulleys 701 are connected together by a belt 702. A grinding mechanism 9 is fixedly arranged on the belt 702 facing away from the pulleys 701, so that the grinding mechanism 9 can move along the edge of the plastic part in turn and grind its edge.
[0041] In the above solution, the width of the support platform 2 is greater than the length of the plastic part to be processed.
[0042] During use, the plastic part to be polished is fixed horizontally on the support table 2. Since the width of the support table 2 is greater than the length of the plastic part to be processed, the edge of the plastic part placed on the support table 2 is exposed outside the edge of the support table 2, so that the polishing mechanism 9 can polish its edge later.
[0043] During the grinding process, the pulley 701 is driven to rotate so that the belt 702 mounted on all the pulleys 701 runs horizontally at the upper end of the processing platform 1 and counterclockwise or anticlockwise around the periphery of the support table 2. The belt 702 can drive the grinding mechanism 9 to move along the edge of the plastic part during its horizontal movement, and can grind multiple edges of the plastic part in sequence during its movement.
[0044] Therefore, during the entire grinding process, the four edges of the plastic part can be grinded in sequence without moving or turning the plastic part, thereby improving the grinding efficiency.
[0045] In a preferred embodiment of the present invention, the grinding mechanism 9 includes: a grinding seat 901, a motor box 903 and a grinding disc 904; wherein,
[0046] The upper end of the support platform 2 is located above the belt 702, and a grinding seat 901 is fixedly provided on the belt 702 facing away from the pulley 701. The grinding seat 901 located above the belt 702 is horizontally and movably provided with a motor box 903 that can be approached toward the plastic part. A grinding motor is horizontally fixed inside the motor box 903, and the output end of the grinding motor extends from the motor box 903 and is coaxially fixed with a grinding disc 904 through a coupling.
[0047] In the above embodiment, during use, the motor box 903 is driven horizontally toward the plastic part until the grinding disc 904 on the motor box 903 contacts the edge of the plastic part. Then, the grinding motor in the motor box 903 is activated to rotate the grinding disc 904 to grind the edge of the plastic part. Simultaneously, the moving mechanism 7 is activated to drive the grinding mechanism 9 so that the belt 701 of the moving mechanism 7 drives the grinding seat 901 to move along the edge of the plastic part and grind the edge of the plastic part.
[0048] In a preferred embodiment of the present invention, the grinding mechanism 9 further includes: a second electric telescopic rod 902; wherein,
[0049] A second electric telescopic rod 902 is fixedly provided horizontally on the upper end of the grinding seat 901 , and a motor box 903 is fixedly provided on the telescopic end of the second electric telescopic rod 902 .
[0050] In the above solution, the motor box 903 and the grinding disc 904 fixed on the motor box 903 are driven to move by the second electric telescopic rod 902 so that the grinding disc 904 approaches the plastic part on the support platform 2.
[0051] In a preferred embodiment of the present invention, the clamping mechanism includes: a pressing plate 3, a vacuum generator 5 and a vacuum suction cup 6; wherein,
[0052] A bracket 8 with a height greater than that of the grinding mechanism 9 is vertically fixed above the processing platform 1. A pressing plate 3 with a hollow structure inside and capable of resting on the supporting platform 2 is horizontally and liftably arranged inside the bracket 8 located above the supporting platform 2. A plurality of vacuum suction cups 6 that are connected to the interior of the pressing plate 3 and can be adsorbed on plastic parts are evenly and vertically fixed at the bottom end of the pressing plate 3. A vacuum generator 5 is also fixed on the top of the bracket 8, and the vacuum generator 5 is connected to the interior of the pressing plate 3 through an air pipe.
[0053] In the above scheme, when in use, the pressing plate 3 is driven to descend in the vertical direction so that several of the vacuum suction cups 6 at the lower end of the pressing plate 3 are pressed against the plastic part on the support table 2, and the vacuum generator 5 is started so that all the vacuum suction cups 6 at the lower end of the pressing plate 3 are adsorbed on the plastic part, so as to firmly fix the plastic part on the support table 2, thereby preventing the plastic part from shifting and affecting the grinding efficiency during the grinding process of the edge of the plastic part by the grinding mechanism 9.
[0054] The vacuum generator 5 is a conventionally known technology and is used in conjunction with the vacuum cup 6. Its specific structure will not be described here. Its operating principle is as follows: By activating the vacuum generator 5, the vacuum cup 6 is sucked from the vacuum cup 6 to generate a negative pressure, thereby firmly adhering to the plastic part. After processing is completed, the positive air generator 5 steadily inflates the vacuum cup 6, causing the negative pressure inside the vacuum cup 6 to decrease to zero pressure or a slightly positive pressure, thereby releasing the vacuum cup 6 from the plastic part.
[0055] In a preferred embodiment of the present invention, the clamping mechanism further comprises: a first electric telescopic rod 4 for driving the pressing plate 3 to move up and down in the vertical direction; wherein,
[0056] A first electric telescopic rod 4 is vertically and fixedly provided on the top of the bracket 8 , and the telescopic end of the first electric telescopic rod 4 is fixed on the pressing plate 3 .
[0057] In the above solution, the pressing plate 3 is driven to move up and down in the vertical direction by the first electric telescopic rod 4 .
[0058] In a preferred embodiment of the present invention, the second electric telescopic rod 902 is a servo electric cylinder.
[0059] In the above solution, the servo electric cylinder is a modular product that integrates a servo motor and a lead screw. It converts the rotational motion of the servo motor into linear motion. At the same time, it converts the best advantages of the servo motor: precise speed control, precise rotational speed control, and precise torque control into precise speed control, precise position control, and precise thrust control. It realizes a new product series of high-precision linear motion and is compact in size, taking up little space during assembly.
[0060] In addition, the No. 1 electric telescopic rod 4 can also be a servo electric cylinder, and the specifications and sizes of the No. 1 electric telescopic rod 4 and the No. 2 electric telescopic rod 902 can be appropriately selected to the corresponding specifications and sizes according to the actual assembly environment.
[0061] In a preferred embodiment of the present invention, a plurality of travel wheels 13 capable of rolling on the processing platform 1 are rotatably provided at intervals on both sides of the grinding seat 901 .
[0062] In the above solution, the traveling wheel 13 can forcefully support the grinding seat 901 that moves along with the belt 702 , so that the grinding seat 901 can move smoothly and reliably along with the belt 702 on the processing platform 1 .
[0063] In a preferred embodiment of the present invention, a support leg 11 is vertically fixed at the bottom end of the grinding seat 901, and a ball 12 is rollably provided at the bottom end of the support leg 11. The upper part of the processing platform 1 is recessed inward to form a guide groove 10 adapted to the belt 702, and the bottom end of the ball 12 extends into the guide groove 10 and is rollingly connected thereto.
[0064] In the above scheme, the support leg 11 plays the role of supporting the cutting seat 901. In addition, through the cooperation of the ball 12 of the support leg 11 and the guide groove 10 adapted thereto, the grinding seat 901 can be smoothly and reliably operated and moved along the specified route.
[0065] In a preferred embodiment of the present invention, the moving mechanism 7 further includes: a moving motor 703; wherein,
[0066] The interior of the processing platform 1 is a hollow structure, and the central shaft portion of any one of the pulleys 701 extends into the interior of the processing platform and is coaxially fixedly connected to the mobile motor 703 vertically fixed inside the processing platform 1 through a coupling.
[0067] In the above solution, the moving motor 703 drives all the pulleys 701 to rotate and drives the belt 702 to run in the horizontal direction.
[0068] In summary, the automobile interior plastic parts grinding device provided by the utility model overcomes the problem in the prior art that workers need to adjust or flip the plastic parts so that each edge of the plastic parts faces the grinding wheel for grinding. The operation is cumbersome, increases the workload of workers, reduces work efficiency, and there are certain safety hazards for workers during operation.
[0069] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the scope of protection of the present invention.
[0070] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any appropriate manner without contradiction. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations.
[0071] In addition, the various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.
Claims
1. A grinding device for automobile interior plastic parts, characterized in that: The grinding device comprises: a processing platform (1), a support platform (2), a clamping mechanism and a grinding mechanism (9); A support platform (2) for supporting the plastic part is fixedly provided horizontally on the upper end of the processing platform (1); a clamping mechanism capable of fixing the plastic part is provided on the upper side of the support platform (2) in a manner that can be raised and lowered; the polishing mechanism (9) is movably provided on the processing platform (1) via a moving mechanism (7); the moving mechanism (7) comprises a pulley (701) and a belt (702); wherein, At least two pulleys (701) are spaced apart and vertically rotatably arranged above the processing platform (1) on both sides of the support platform (2), and the distance between the two pulleys (701) is greater than the length of the support platform (2). All the pulleys (701) are connected together through a belt (702). A grinding mechanism (9) is fixedly arranged on the belt (702) facing away from the pulleys (701), so that the grinding mechanism (9) can move along the edge of the plastic part in sequence and grind the edge thereof.
2. The automobile interior plastic part grinding device according to claim 1, characterized in that: The grinding mechanism (9) comprises: a grinding seat (901), a motor box (903) and a grinding disc (904); wherein, The upper end of the support platform (2) is located above the belt (702), and a grinding seat (901) is fixedly provided on the belt (702) facing away from the pulley (701). The grinding seat (901) located above the belt (702) is horizontally and movably provided with a motor box (903) that can be approached toward the plastic part. A grinding motor is horizontally fixedly provided inside the motor box (903), and the output end of the grinding motor extends from the motor box (903) and is coaxially fixedly provided with a grinding disc (904) through a coupling.
3. The automobile interior plastic part grinding device according to claim 2, characterized in that: The polishing mechanism (9) further comprises: a second electric telescopic rod (902); wherein, A second electric telescopic rod (902) is fixedly provided horizontally on the upper end of the grinding seat (901), and a motor box (903) is fixedly provided at the telescopic end of the second electric telescopic rod (902).
4. The automobile interior plastic part grinding device according to claim 1, characterized in that: The clamping mechanism comprises: a pressing plate (3), a vacuum generator (5) and a vacuum suction cup (6); wherein, A bracket (8) having a height greater than that of the grinding mechanism (9) is vertically fixed above the processing platform (1); a pressure plate (3) having a hollow structure and capable of resting on the support platform (2) is horizontally and liftably arranged inside the bracket (8) located above the support platform (2); a plurality of vacuum suction cups (6) connected to the interior of the pressure plate (3) and capable of adsorbing on plastic parts are evenly and vertically fixed at the bottom end of the pressure plate (3); and a vacuum generator (5) is also fixed on the top of the bracket (8); the vacuum generator (5) is connected to the interior of the pressure plate (3) through an air pipe.
5. The automobile interior plastic part grinding device according to claim 4, characterized in that: The clamping mechanism further comprises: a first electric telescopic rod (4) for driving the pressing plate (3) to move up and down in a vertical direction; wherein, A first electric telescopic rod (4) is vertically and fixedly provided on the top of the bracket (8), and the telescopic end of the first electric telescopic rod (4) is fixed on the pressing plate (3).
6. The automobile interior plastic part grinding device according to claim 3, characterized in that: The second electric telescopic rod (902) is a servo electric cylinder.
7. The automobile interior plastic part grinding device according to claim 3, characterized in that: A plurality of travel wheels (13) capable of rolling on the processing platform (1) are rotatably provided at intervals on both sides of the grinding seat (901).
8. The automobile interior plastic part grinding device according to claim 7, characterized in that: A supporting leg (11) is vertically fixed at the bottom end of the grinding seat (901), and a ball (12) is rollably provided at the bottom end of each supporting leg (11). The upper portion of the processing platform (1) is recessed inward to form a guide groove (10) adapted to the belt (702), and the bottom end of the ball (12) extends into the guide groove (10) and is rollingly connected thereto.
9. The automobile interior plastic part grinding device according to claim 1, characterized in that: The moving mechanism (7) further comprises: a moving motor (703); wherein, The interior of the processing platform (1) is a hollow structure, and the central rotating shaft portion of any one of the pulleys (701) extends into the interior of the processing platform and is coaxially fixedly connected to a moving motor (703) vertically fixed inside the processing platform (1) through a coupling.
Citation Information
Patent Citations
Deburring device for automobile interior plastic part
CN209394427U