Automatic adjusting and limiting device of conveying belt for filter press
By designing an automatic adjustment limit device, the problems of deviation of the conveyor belt of the filter press and filtrate leakage are solved, the stable operation and environmental protection of the conveyor belt are achieved, and the equipment maintenance costs are reduced.
Patent Information
- Application Number
- CN202422508339.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The conveyor belt of the existing filter press is prone to deviation and slippage, and the leakage of filtrate and materials leads to environmental pollution and equipment damage. The existing adjustment methods are time-consuming and laborious and not timely.
An automatic adjustment limiting device including a tail wheel device, a limiting wheel device, a parallel roller device, a support seat, a triangular scraper and a collection pool is designed. Automatic adjustment of the conveyor belt is achieved through a conical sleeve and a limiting wheel to prevent deviation, and collect filtrate and materials.
Effectively prevent the conveyor belt from deviating widely, reduce slippage and leakage, improve transportation efficiency, reduce failure rate, save costs, and protect the environment.
Smart Images

Figure CN223200929U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of filter press conveyor belt devices, in particular to an automatic regulating and limiting device for a filter press conveyor belt. Background Art
[0002] The mine currently uses 14 diaphragm filter presses, which are mainly used to dry and dehydrate mine tailings and sulfur products. The dehydrated materials are transported to the designated location by a conveyor belt just below the filter press discharge port.
[0003] Belt conveyors are used to transport powdery and granular materials. They have a long, frame-shaped frame with smooth cylindrical rollers mounted on the front and rear ends. Idlers are evenly distributed along the frame's length. These rollers can be straight or grooved. An endless conveyor belt is connected between the rollers at the front and rear ends. The inner surface of the endless conveyor belt is flat. Due to component machining and installation accuracy, as well as maintenance requirements, belt conveyors are prone to belt deviation during operation. To prevent this, conventional belt conveyors have left and right runners at the front and rear ends, each equipped with a bearing seat. The roller shaft is mounted on the bearing seat on the runner. An adjustment rod is connected between the bearing seat and the frame. If the belt deviates, the operator must adjust the length of the adjustment rod to correct the deviation. This type of anti-deviation belt conveyor is very troublesome to adjust when the conveyor belt deviates. It is not only labor-intensive, time-consuming and labor-intensive, but also unable to correct the deviated conveyor belt in a timely manner, often leading to wear and damage of the conveyor belt, spillage of materials, and a huge waste of costs.
[0004] Secondly, during the operation of the filter press, the filtrate or leaked liquid material is often discharged into the conveyor belt below the filter press due to damage to the filter plate or filter cloth, or limited capacity of the filter press drainage trough. The filtrate or leaked liquid material flows through the conveyor belt cylinder and is discharged in a scattered manner, causing the tail wheel to slip frequently, resulting in hidden dangers of equipment accidents, polluting the on-site environment, leading to environmental pollution accidents, and corroding equipment. Utility Model Content
[0005] The purpose of the utility model is to provide an automatic adjustment limit device for the conveyor belt of a filter press, so as to avoid the occurrence of large-scale deviation of the belt, effectively solve the problems of conveyor belt slippage, irregular discharge of filtrate and liquid materials, and improve transportation efficiency.
[0006] To achieve the above-mentioned purpose, the specific technical solution of the automatic adjustment limit device for the conveyor belt of the filter press of the present invention is as follows:
[0007] A conveyor belt automatic adjustment and limiting device for a filter press is characterized in that it includes a tail wheel device, a conveyor belt, a first wheel, a limiting wheel device, a parallel roller device, a support seat, a triangular scraper, a collecting tank, a screw and a dust cover with a flange, the conveyor belt is arranged on the tail wheel device and the first wheel 3, two groups of parallel roller devices are provided on the support seat, two limiting wheel devices are arranged on the support seat through two screws, the conveyor belt passes through the two groups of parallel roller devices, the two limiting wheel devices limit the conveyor belt, the triangular scraper is fitted with the inner end surface of the lower part of the conveyor belt, a collecting tank is provided under the tail wheel device, a dust cover with a flange is arranged on the support seat to protect the screw, the tail wheel device, the first wheel, the support seat, the triangular scraper and the collecting tank are arranged on the base.
[0008] Furthermore, the conveyor belt and the first wheel are conventional conveyor belt devices.
[0009] Furthermore, the tail wheel device includes a support frame, an adjusting bolt sleeve, a tapered sleeve, a square head bolt sleeve and a tail wheel. The support frame is sleeved on the shaft of the tail wheel and fixedly connected symmetrically. The tapered sleeve is set on the support frame through the adjusting bolt sleeve. The tapered sleeve is connected to the tail wheel through the square head bolt sleeve. The conveyor belt is sleeved on the tail wheel and contacts the tapered sleeve.
[0010] Furthermore, the limiting wheel device includes a limiting wheel and a limiting wheel base, the limiting wheel is arranged on the limiting wheel base, and the limiting wheel base is arranged on two screw rods.
[0011] Furthermore, the limiting wheel device includes a limiting wheel and a limiting wheel base, the limiting wheel is arranged on the limiting wheel base, and the limiting wheel base is arranged on two screw rods.
[0012] Furthermore, the limiting wheel is an I-shaped heavy-duty wheel.
[0013] Furthermore, the parallel roller devices are symmetrically distributed on both sides of the limiting wheel device.
[0014] The advantages of the present invention are:
[0015] 1. The device of the utility model has a simple and reasonable structure, is firm and reliable, easy to adjust, easy to make, easy to install and disassemble, simple to maintain, and reduces the labor intensity of operators and maintenance personnel. It can effectively reduce the failure rate of the conveyor belt. On the basis of existing equipment, it can be installed after simple modification without replacing new equipment, saving costs. It can effectively collect the filtrate and material leaked from the filter press, prevent the conveyor belt from slipping and polluting the environment, effectively prevent large-scale deviation of the conveyor, and has the function of automatically adjusting the deviation to prevent damage to the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2It is a schematic diagram of the local structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the tail wheel device structure of the utility model:
[0019] Figure 4 This is a schematic diagram of the support frame structure of the utility model;
[0020] Figure 5 This is a diagram showing the coordination of the limiting wheel device and the conveyor belt of the utility model;
[0021] Figure 6 This is a schematic structural diagram of the limiting wheel device of the utility model;
[0022] Figure 7 This is a schematic diagram of the limiting wheel structure of the utility model;
[0023] Description of the marks in the figure:
[0024] Tail wheel assembly 1; support frame 1-1; adjusting bolt sleeve 1-2; tapered sleeve 1-3; square head bolt sleeve 1-4; tail wheel 1-5; conveyor belt 2; first wheel 3; limiting wheel assembly 4; limiting wheel 4-1; limiting wheel base 4-2; parallel roller assembly 5; support base 6; triangular scraper 7; collection tank 8; screw rod 9; dust cover with flange 10; base 11. DETAILED DESCRIPTION
[0025] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0026] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] like Figure 1-7As shown, an automatic adjustment and limiting device for a conveyor belt for a filter press is characterized in that it includes a tail wheel device 1, a conveyor belt 2, a first wheel 3, a limiting wheel device 4, a parallel roller device 5, a support seat 6, a triangular scraper 7, a collecting tank 8, a screw rod 9 and a dust cover with a flange 10, the conveyor belt 2 is arranged on the tail wheel device 1 and the first wheel 3, two groups of parallel roller devices 5 are provided on the support seat 6, two limiting wheel devices 4 are arranged on the support seat 6 through two screw rods 9, the conveyor belt 2 passes through the two groups of parallel roller devices 5, the two limiting wheel devices 4 limit the conveyor belt 2, the triangular scraper 7 is fitted with the inner end surface of the lower part of the conveyor belt 2, a collecting tank 8 is provided below the tail wheel device 1, a dust cover with a flange is provided on the support seat 6 to protect the screw rod 9, the tail wheel device 1, the first wheel 3, the support seat 6, the triangular scraper 7 and the collecting tank 8 are arranged on the base 11.
[0028] The support seats 6 are symmetrically distributed on both sides of the conveyor belt to provide support for the limiting wheel device 4 and the parallel roller device 5. The triangular scraper 7 is installed in front of the parallel roller device 5 to clean the surface of the conveyor belt and prevent foreign matter from entering between the parallel roller devices 5 and damaging the parallel roller devices 5. The collection tank 8 is installed under the tail wheel device 1 to collect the filtrate and materials leaked from the filter press and guide them to the discharge point to prevent messy discharge from causing the tail wheel to slip and pollute the equipment and the on-site environment. The screw rod 9 is used to connect the limiting wheel device 4 to the support seat 6, and it is convenient to adjust the position of the limiting wheel device 4 according to process requirements. The flanged dust cover 10 is a telescopic structure installed on both sides of the screw rod. The flange is locked to the wheel device 4 and the support seat 6 to protect the screw rod 9 and prevent corrosion from affecting the adjustment function of the screw rod 9.
[0029] Among them, Figure 1-7 As shown, the conveyor belt 2 and the first wheel 3 are conventional conveyor belt devices.
[0030] Among them, Figure 1-7 As shown, the tail wheel device 1 includes a support frame 1-1, an adjusting bolt sleeve 1-2, a tapered sleeve 1-3, a square head bolt sleeve 1-4 and a tail wheel 1-5. The support frame 1-1 is sleeved on the axis of the tail wheel 1-5 and is fixedly and symmetrically connected. The tapered sleeve 1-3 is set on the support frame 1-1 through the adjusting bolt sleeve 1-2. The tapered sleeve 1-3 is connected to the tail wheel 1-5 through the square head bolt sleeve 1-4. The conveyor belt 2 is sleeved on the tail wheel 1-5 and contacts the tapered sleeve 1-3.
[0031] The support frame 1-1 is set on the axis of the tail wheel 1-5 and is fixed and symmetrically connected to provide supporting force; the adjusting bolt sleeve 1-2 is used to adjust the positioning position of the cone sleeve to achieve the purpose of controlling the position of the conveyor belt, which is convenient for meeting the requirements of installing conveyor belts of different widths and adjusting the landing point of materials, and is conducive to the stability of conveying operation; the cone sleeve 1-3 is a symmetrical 4-sided incomplete concentric arc structure, which can be closely matched with the tail wheel 1-5 and has a sliding function. There is a threaded hole above the side ear wing for connecting the adjusting bolt sleeve 1-2, and a limiting groove below for installing the square head bolt sleeve 1-4, which is locked to the tail wheel 1-5. The cone sleeve 1-3 can make the conveyor belt recessed at the tail wheel. First, the conveyor belt can be positioned to prevent large-scale deviation, and the conveyor belt can automatically adjust the deviation according to the different landing points of the received materials. The procedure of the automatic adjustment function is that when the conveyor belt receives materials eccentrically, the conveyor belt running trajectory deviates to the direction of smaller force, but the tail wheel is conical, and the conveyor belt quickly reaches force balance and continues to maintain stable operation. When the landing point of the received material is normal, the force in the original eccentric direction becomes larger, and the conveyor belt automatically returns to the initial force balance position. Second, it can facilitate the collection of filtrate and slurry leaked from the filter press to the conveyor belt to prevent disorderly discharge; the tail wheel 1-5 is a commonly used cylindrical tail wheel, and a slide groove is processed on the side for installing the tapered sleeve 1-3.
[0032] Among them, Figure 1-7 As shown, the limiting wheel device 4 includes a limiting wheel 4 - 1 and a limiting wheel base 4 - 2 , the limiting wheel 4 - 1 is arranged on the limiting wheel base 4 - 2 , and the limiting wheel base 4 - 2 is arranged on two screw rods 9 .
[0033] The shaft head is square for easy locking and fixing, and has the ability to withstand large radial loads. It can limit the running track of the conveyor belt to prevent large-scale left and right deviations and upward tilting. The limiting wheel base 4-2 is used to install and fix the limiting wheel 4-1. The connection with the limiting wheel 4-1 is an outer circle inner square block structure.
[0034] Among them, Figure 1-7 As shown, the limiting wheel 4-1 is an I-shaped heavy-duty wheel.
[0035] Among them, Figure 1-7 As shown, the parallel roller devices 5 are symmetrically distributed on both sides of the limiting wheel device 4.
[0036] The parallel roller device 5 is symmetrically distributed on both sides of the limiting wheel device 4 to support the conveyor belt and compress the deformation space of the conveyor belt to keep the conveyor belt flat, better ensure the limiting of the conveyor belt by the limiting wheel device 4 and reduce the influence range of the tail wheel cone surface on the conveyor belt.
[0037] It is understood that the present invention is described by way of certain embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. Furthermore, under the guidance of the present invention, these features and embodiments may be modified to suit specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are intended to be protected by the present invention.
Claims
1. An automatic adjustment limit device for a conveyor belt of a filter press, characterized in that: The invention comprises a tail wheel device (1), a conveyor belt (2), a first wheel (3), a limiting wheel device (4), a parallel roller device (5), a support seat (6), a triangular scraper (7), a collection pool (8), a screw rod (9) and a dust cover with a flange (10). The conveyor belt (2) is arranged on the tail wheel device (1) and the first wheel 3. Two sets of parallel roller devices (5) are arranged on the support seat (6). The two limiting wheel devices (4) are arranged on the support seat (6) through two screw rods (9). The conveyor belt (2) passes through the two sets of parallel roller devices (5). The two limiting wheel devices (4) limit the conveyor belt (2). The triangular scraper (7) and the inner end surface of the lower part of the conveyor belt (2) are fitted together. A collection pool (8) is provided below the tail wheel device (1). The dust cover with a flange (10) is arranged on the support seat (6) to protect the screw rod (9). The tail wheel device (1), the first wheel (3), the support seat (6), the triangular scraper (7) and the collection pool (8) are arranged on a base (11).
2. The automatic adjustment and limiting device for a conveyor belt of a filter press according to claim 1, characterized in that: The conveyor belt (2) and the first wheel (3) are conventional conveyor belt devices.
3. The automatic adjustment and limiting device for a conveyor belt of a filter press according to claim 1, characterized in that: The tail wheel device (1) comprises a support frame (1-1), an adjusting bolt sleeve (1-2), a tapered sleeve (1-3), a square bolt sleeve (1-4) and a tail wheel (1-5); the support frame (1-1) is sleeved on the axis of the tail wheel (1-5) and fixedly connected in a symmetrical manner; the tapered sleeve (1-3) is arranged on the support frame (1-1) via the adjusting bolt sleeve (1-2); the tapered sleeve (1-3) is connected to the tail wheel (1-5) via the square bolt sleeve (1-4); and the conveyor belt (2) is sleeved on the tail wheel (1-5) and contacts the tapered sleeve (1-3).
4. The automatic adjustment and limiting device for a conveyor belt of a filter press according to claim 1, characterized in that: The limiting wheel device (4) comprises a limiting wheel (4-1) and a limiting wheel base (4-2); the limiting wheel (4-1) is arranged on the limiting wheel base (4-2); and the limiting wheel base (4-2) is arranged on two screw rods (9).
5. The automatic adjustment and limiting device for a conveyor belt of a filter press according to claim 4, characterized in that: The limiting wheel (4-1) is an I-shaped heavy-duty wheel.
6. The automatic adjustment and limiting device for a conveyor belt of a filter press according to claim 1, characterized in that: The parallel roller devices (5) are symmetrically distributed on both sides of the limiting wheel device (4).