Material loading sagger stacking and splitting device arranged on sagger conveying line
By designing the stop, lift, integrated centering and stacking control mechanism of the cassette, the misalignment and collapse of the cassette stacking device are solved, and the stability and production efficiency of the cassette conveying are improved.
Patent Information
- Application Number
- CN202422580473.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The existing stacking devices of the cassette are prone to misalignment, collapse, complex structure and incoherent movements during the cassette conveying process, which affects production efficiency and safety.
A carrier cassette stacking and disassembly device including a cassette stop mechanism, a lifting mechanism, an integrated centering mechanism, a stacking extraction and disassembly release mechanism, a top-layer compression and release mechanism, and a pressing frame lifting and driving mechanism are designed. The orderliness and stability of the cassette stacking are ensured through the cassette stacking movement rhythm control and the moving posture.
It effectively avoids misalignment and collapse of the sachet, ensures smooth transportation of the sachet, improves production efficiency and safety, and simplifies structural maintenance.
Smart Images

Figure CN223201102U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electronic kiln supporting facilities, and particularly relates to a material-carrying sagger stacking and splitting device arranged on a sagger conveyor line. Background Art
[0002] As for the sagger conveyor line mentioned above, it is a set of sagger circulation operation devices arranged between the kiln cavity entrance and the kiln furnace outlet of the tunnel kiln. The sagger circulation operation device has a plurality of corresponding workstations. For example, the sagger that has completed sintering and is discharged from the kiln furnace outlet (by the action of the furnace bottom transmission roller in the kiln furnace) and is loaded with clinker (the sintered material is called clinker) is transported to the crushing station (also called "crushing station") for crushing, because many typical electronic powder materials such as lithium battery positive and negative electrode materials are very easy to clump. If they are not crushed, they cannot be poured out of the sagger because they are stubbornly solidified with the inner wall of the sagger. The crushing station After the crushing mechanism breaks the sagger, the sagger is unloaded by the unloading mechanism at the unloading station on the sagger conveying line (also called "sagger circulation conveying line"), the sagger is cleaned by the sagger blowing and cleaning mechanism, the sagger is inspected at the sagger inspection (testing) station to check whether there are broken saggers (once saggers with cracks or breakage are detected, they will be rejected), the sagger is loaded by the loading mechanism at the sagger loading station, and the sagger is leveled by the leveling mechanism at the sagger leveling station (to avoid the formation of a cone-shaped or tower dust-shaped effect), and then enters the furnace from the entrance of the kiln for sintering, and exits from the furnace outlet after sintering is completed. This continuous cycle meets the requirements of high-efficiency and uninterrupted continuous production.
[0003] As for the stacking of saggers mentioned above (also known as sagger stacking), it is to stack at least two saggers together from bottom to top and introduce them into the kiln for sintering in multiple rows. The advantages of the furnace chamber introducing the saggers into the kiln for sintering in a stacked state include at least the following aspects: it can significantly improve the volume utilization rate of the kiln or the equipment utilization rate, effectively reduce energy consumption, simplify the operation process and improve production efficiency. After sintering is completed and the saggers carry clinker (the sintered material is called "clinker") out of the kiln furnace outlet, it is undoubtedly necessary to disassemble the stacked saggers one by one so that the subsequent stations can crush, pour out, clean and load the clinker in the saggers in the order mentioned above. After loading is completed, the saggers are stacked again and put into the furnace, and the cycle is repeated.
[0004] A typical example of the stacking of the above-mentioned saggers is the "A stacking and disassembling device for saggers" recommended by the authorization announcement No. CN221587264U. Although this patent has the technical effects summarized in paragraphs 0030 to 0031 of its specification, it can be seen from the description of stacking saggers in paragraph 0052 of its specification and the corresponding structure of the equipment that the following drawbacks are inevitable in actual use: First, there is inevitably a misalignment problem between the upper and lower saggers, because the entire stacking and disassembling device is mounted on the conveying frame of the structural system of the sagger conveying mechanism corresponding to the stacking and disassembling station, and more specifically, the upper positioning mechanism for clamping the sagger, and the upper positioning mechanism for lifting the sagger to a height position corresponding to the upper positioning mechanism for the upper positioning mechanism to be The lifting mechanism that holds the saggers is arranged with the aforementioned conveyor frame as a carrier. Furthermore, because the sagger conveying mechanism, when conveying the loaded saggers along the powered sagger conveying rollers toward the stacking and unstacking station, objectively cannot ensure that each sagger will be moved evenly to the stacking and unstacking station and aligned with (i.e., "aligned with") the top of the lifting mechanism, and because the position of the aforementioned upper positioning machine is adjusted according to the changes in the specifications and dimensions of each batch of saggers, the specifications of the saggers in the same batch will not and are not allowed to change over a period of time (see paragraph 0047 of the specification). Therefore, although the patent is equipped with a front positioning unit and a side positioning unit designed to ensure that the position of the saggers is correctly aligned with the stacking and unstacking station and that the saggers are located below the upper positioning mechanism, when the second sagger is stacked, the upper positioning mechanism can only clamp the sagger located at the bottom, while the saggers above, i.e., the subsequent stacking saggers, are often in an uncontrolled state. Under the vibration of the aforementioned sagger conveying mechanism during operation, they may become misaligned with the saggers below. In this way, when three, four, five or even more layers of saggers are stacked, taking five layers as an example, on the one hand, the aforementioned cumulative degree of sagger misalignment will gradually increase, and on the other hand, since the upper positioning mechanism can clamp the bottom sagger, the four saggers above will be in a shaky state or even collapse due to the lack of reasonable positioning and the aforementioned unavoidable misalignment factors. The consequences of collapse before entering the furnace are self-evident, so they will not be repeated here. Secondly, in order to make the sagger carrying materials that travels to the stacking and disassembling station accurately correspond to the bottom of the upper positioning mechanism, a pair of front positioning units and a pair of side positioning units corresponding to the bottom of the upper positioning mechanism are used, which leads to the complexity of the overall structure and makes daily maintenance more troublesome. Thirdly, since the patent does not provide any inspiration on how to effectively grasp the rhythm of sagger stacking, there is a risk of loss of movement continuity. Fourthly, the structure of the sagger conveying mechanism is unreasonable, and during the free movement of the sagger, it will deviate or even block the travel channel due to sideways movement.
[0005] In view of the above situation, it is still necessary to make reasonable improvements. The technical solution to be introduced below is produced in this context. Utility Model Content
[0006] The task of the utility model is to provide a loading sagger stacking and splitting device arranged on a sagger conveyor line, which can timely and correctly grasp the rhythm of sagger stacking to ensure the orderliness of the action, is beneficial to the sagger conveying mechanism to ensure that the sagger is kept in a good straight state during the free travel to avoid the sagger running off or even sideways collision and the like, helps to always keep the saggers stacked repeatedly as needed in a good extraction state during the sagger stacking process to avoid the misalignment between the upper and lower saggers, is beneficial to control the upper edge of the upper sagger after each layer is stacked to avoid the misalignment caused by the vibration generated by the operation of the sagger conveying mechanism and prevent the collapse.
[0007] The task of the utility model is accomplished in this way: a loading sack stacking and splitting device configured on a sack conveyor line comprises a frame; a sack conveying mechanism, which is arranged on the frame and located at the lower part of the frame; a sack stopping mechanism and a sack lifting mechanism, which are arranged on the frame in a state corresponding to each other left and right and correspond to the lower part of the sack conveying mechanism; a pair of sack integration centering mechanisms, which are arranged on the sack conveying mechanism at a position corresponding to the upper part of the sack lifting mechanism; a sack stacking, extraction and splitting release mechanism, also including a top sack pressing and releasing mechanism for applying a compressive force to the sacks in a stacked state and located on the top layer to prevent dislocation between the upper and lower adjacent sacks. The sagger stacking extraction and splitting release mechanism is connected to the top sagger compression and release mechanism and extends downward to between the opposite sides corresponding to the pair of sagger integration and centering mechanisms; the sagger stacking action rhythm control mechanism is arranged on the frame and corresponds to the top of the sagger conveying mechanism, and the pair of sagger travel posture maintaining mechanisms are arranged on the sagger conveying mechanism.
[0008] The cam frame is a structure of a crisscross frame, wherein the cam frame has a left support beam for connecting the cams to the left and a right support beam for connecting the cams to the right. A left support beam of a U-shaped frame and a right support beam of a U-shaped frame, which are parallel to each other, are fixed between the opposite sides of the front and rear cross beams of the frame in a state of left-right correspondence with each other, and the bowl pressing frame lifting drive mechanism is arranged between the upper parts of the left support beam of the U-shaped frame and the right support beam of the U-shaped frame; the top-level sagger compression and release mechanism together with the sagger stacking, extraction and splitting release mechanism are connected to the bowl pressing frame lifting drive mechanism in a position corresponding to between the left support beam of the U-shaped frame and the right support beam of the U-shaped frame; the sagger stacking action rhythm control mechanism is arranged on the frame in a state of forming a diagonal relationship and corresponds to the upper two sides of the sagger conveying mechanism respectively, and the pair of sagger travel posture maintaining mechanisms are respectively distributed on the corresponding two sides in the length direction of the sagger conveying mechanism.
[0009] In another specific embodiment of the present invention, the sagger conveying mechanism includes a left supporting beam for sagger conveying roller, a right supporting beam for sagger conveying roller, a driving motor for sagger conveying roller, a driving reduction box for sagger conveying roller and a group of sagger conveying rollers. The left supporting beam for sagger conveying roller and the right supporting beam for sagger conveying roller are respectively fixed between the front connecting crossbeam at the lower part of the frame and the upper part of the rear connecting crossbeam at the lower part of the frame in a state corresponding to each other on the left and right. The driving motor for sagger conveying roller is matched with the driving reduction box for sagger conveying roller and the driving motor for sagger conveying roller is fixed to the right side of the rear end of the right supporting beam for sagger conveying roller together with the driving motor for sagger conveying roller. A group of sagger conveying rollers are distributed in an interval state. The left end of the feeding roller is rotatably supported on the left supporting beam of the sagger conveyor roller by the left supporting bearing seat of the sagger conveyor roller fixed to the left side of the left supporting beam of the sagger conveyor roller, and the left shaft head of the sagger conveyor roller extends to the left side of the left supporting bearing seat of the sagger conveyor roller. The right end of the sagger conveyor roller is rotatably supported on the right supporting beam of the sagger conveyor roller by the right supporting bearing seat of the sagger conveyor roller fixed to the right side of the right supporting beam of the sagger conveyor roller. The middle of the sagger conveyor roller is located between the opposite sides of the left supporting beam of the sagger conveyor roller and the right supporting beam of the sagger conveyor roller, and a pair of sagger bottom supporting roller sleeves are provided. A double-row sprocket is fixed on the left shaft head of the sagger conveyor roller, and the double sprockets on the left shaft heads of each two adjacent sagger conveyor rollers are The rows of sprockets are connected by a double-row sprocket transition transmission chain, wherein, in a group of sagger conveyor rollers, the front end of the first sagger conveyor roller located at the rear is connected to the sagger conveyor roller driving reduction box; the sagger stop mechanism and sagger lifting mechanism arranged between the left support beam connecting the cross beam at the lower part of the frame and the right support beam connecting the cross beam at the lower part of the frame respectively correspond to the front end lower part and the middle lower part between the opposite sides of the left support beam of the sagger conveyor roller and the right support beam of the sagger conveyor roller; the pair of sagger integrated centering mechanisms are respectively arranged above the middle of the left support beam of the sagger conveyor roller and the right support beam of the sagger conveyor roller; the sagger travel posture maintaining mechanism includes a sagger travel mechanism The left guide wheel frame of the sagger row is fixed to the right side of the left supporting beam of the sagger conveying roller in the length direction of the sagger row, and the left guide wheel frame of the sagger row is fixed to the right side of the left supporting beam of the sagger conveying roller in the length direction of the sagger row and is provided with a left guide roller shaft of the sagger row at intervals along the length direction of the left guide wheel frame of the sagger row, and the right guide roller shaft of the sagger row is rotatably provided on the right guide roller shaft of the sagger;The sagger stacking rhythm control mechanism includes a light emitter and a light receiver. The light emitter is arranged on the left longitudinal column of the frame in front of the frame and corresponds to the upper left side of the front end of the left support beam of the sagger conveying roller. The light receiver is arranged on the right longitudinal column of the frame in the rear of the frame and corresponds to the upper right side of the rear end of the right support beam of the sagger conveying roller. The light emitter and the light receiver form a diagonal relationship with each other.
[0010] In another specific embodiment of the present invention, the sagger stop mechanism includes a stop roller lifting drive cylinder seat connecting frame, a stop roller lifting drive cylinder, a pair of stop roller frame lifting guide rods, a stop roller frame and a stop roller, the left end of the stop roller lifting drive cylinder seat connecting frame is formed with a left fixed arm of the stop roller lifting drive cylinder seat connecting frame facing upward, and the right end is formed with a right fixed arm of the stop roller lifting drive cylinder seat connecting frame also facing upward, the left fixed arm of the stop roller lifting drive cylinder seat connecting frame is fixed to the side facing downward of the front end of the left support beam of the lower connecting beam of the frame, the right fixed arm of the stop roller lifting drive cylinder seat connecting frame is fixed to the side facing downward of the front end of the right support beam of the lower connecting beam of the frame, the stop roller lifting drive cylinder is fixed to the rear side of the stop roller lifting drive cylinder seat, and the stop roller lifting drive cylinder seat is directly or indirectly arranged on the stop The lifting mechanism is a pair of lifting guide wheels, each of which is connected to the lifting mechanism of the stop roller, and the lifting mechanism is connected to the lifting mechanism of the stop roller, the lifting mechanism being connected to the lifting mechanism of the stop roller.
[0011] In another specific embodiment of the present invention, the sagger lifting mechanism includes a sagger lifting arm lifting drive cylinder mounting frame, a sagger lifting arm lifting drive cylinder, a pair of cylinder column push block guide rods, a cylinder column push block, a sagger lifting arm seat and a pair of sagger lifting arms, and the sagger lifting arm lifting drive cylinder mounting frame is shaped like The cam is fixed to the left side of the frame and the right side of the frame is fixed to the left side of the frame and the right side of the frame is fixed to the right side of the frame. The cam is fixed to the left side of the frame and the right side of the frame is fixed to the left side of the frame. The sagger is fixed, and the lower end slides up and down with the cylinder body of the sagger lifting arm lifting drive cylinder. The sagger lifting arm seat is fixed with the cylinder column push block and corresponds to the bottom between the pair of sagger integrated centering mechanisms. The pair of sagger lifting arms are parallel to each other front and back and correspond to the space between the adjacent sagger conveying rollers. The pair of sagger lifting arms are each fixed to the upper side of the sagger lifting arm seat through a group of longitudinally spaced sagger lifting arm support rods and are located above the sagger lifting arm seat in a suspended state; a lifting arm anti-impact buffer strip is fixed to the upper surface of the pair of sagger lifting arms in the longitudinal direction; the stop roller lifting drive cylinder and the sagger lifting arm lifting drive cylinder are cylinders.
[0012] In another specific embodiment of the present invention, the pair of sagger integrated centering mechanisms are respectively fixedly arranged on the middle upper surfaces of the left support beam of the sagger conveying roller and the right support beam of the sagger conveying roller in a face-to-face state, wherein the sagger integrated centering mechanism fixedly arranged above the middle of the left support beam of the sagger conveying roller includes a support beam fixing plate, a centering push block driving cylinder support frame, a centering push block driving cylinder, a centering push block connecting plate, a first centering push block and a second centering push block, the support beam fixing plate is adjusted and fixed to the middle upper surface of the left support beam of the sagger conveying roller by fasteners, and the center of the centering push block driving cylinder support frame and the support beam fixing plate The left side of the centering block is fixed facing upward, and the centering push block driving cylinder is fixed on the centering push block driving cylinder support frame. The centering push block driving cylinder column of the centering push block driving cylinder faces right, and the middle left side of the centering push block connecting plate is fixed to the centering push block driving cylinder column. The middle left side in the height direction of the first pair of centering blocks is fixed to the right side of the front end of the centering push block connecting plate when the first pad is added, and the middle left side in the height direction of the second pair of centering blocks is fixed to the right side of the rear end of the centering push block connecting plate when the second pad is added, wherein the lower end faces of the first pair of centering blocks and the second pair of centering blocks are not in contact with the upper surface of the left support beam of the sagger conveying roller.
[0013] In a more specific embodiment of the present invention, the bowl frame lifting drive mechanism includes a bowl frame lifting cylinder mounting plate, a bowl frame lifting cylinder, an upper connecting plate of a lifting slide bar, a lower connecting plate of a lifting slide bar and a group of lifting slide bars. The bowl frame lifting cylinder mounting plate is fixed between the left support beam of the U-shaped frame and the right support beam of the U-shaped frame. The bowl frame lifting cylinder is arranged on the upper side of the bowl frame lifting cylinder mounting plate facing upward. The bowl frame lifting cylinder column of the bowl frame lifting cylinder faces upward and is connected to the center position of the lower side of the upper connecting plate of the lifting slide bar. The upper connecting plate of the lifting slide bar is rectangular in shape and is located at the lifting position of the bowl frame The top of the frame is fixed with a lifting mechanism, and the lifting mechanism is installed in a fixed position at the bottom of the frame, and the lifting mechanism is installed in a fixed position at the bottom of the frame. The lifting mechanism is installed in a fixed position at the bottom of the frame, and the lifting mechanism is installed in a fixed position at the bottom of the frame.
[0014] In a further specific embodiment of the present invention, the top sagger compression and release mechanism includes a top sagger pressing plate, a pair of front lifting sliding rods and a pair of rear lifting sliding rods. The top sagger pressing plate corresponds to the lower part of the lower connecting plate of the lifting sliding rods. A top sagger opening front upper edge pressure strip is formed on the front side of the top sagger pressing plate, and a top sagger opening rear upper edge pressure strip is formed on the rear side of the top sagger pressing plate. The top sagger opening front upper edge pressure strip and the top sagger opening rear upper edge pressure strip are parallel to each other front and back, and are at the front of the top sagger opening. The upper edge strip and the rear upper edge strip of the top sagger mouth are each fixed with a pair of contact buffer blocks on the upper edge corners of the sagger mouth. A pair of front lifting sliding rods are longitudinally spaced apart from each other. The upper ends of the pair of front lifting sliding rods extend to the upper front side of the lower connecting plate of the lifting slide bar and float up and down with the front side of the lower connecting plate of the lifting slide bar through the front lifting sliding rod counterweight fixed at the upper end thereof. The middle part of the pair of front lifting sliding rods cooperates with the front lifting sliding rod guide sleeve fixed on the lower connecting plate of the lifting slide bar, and the lower end is engaged with the front upper edge of the top sagger mouth. The press strip is fixed, and a pair of rear lifting sliding rods are longitudinally spaced from each other and correspond to the rear of the pair of front lifting sliding rods. The upper ends of the pair of rear lifting sliding rods extend to the upper rear side of the lower connecting plate of the lifting slide rod and float up and down with the upper rear side of the lower connecting plate of the lifting slide rod through the rear lifting sliding rod counterweight block fixed at the upper end thereof. The middle parts of the pair of rear lifting sliding rods cooperate with the rear lifting sliding rod guide sleeves fixed on the lower connecting plate of the lifting slide rod, and the lower ends are fixed to the rear upper edge press strip of the top sagger mouth; the sagger stacking, extraction and splitting release mechanism is connected The sagger is connected to the top sagger pressure plate and forms a sliding pair with the front upper edge bead of the top sagger mouth and the rear upper edge bead of the top sagger mouth, wherein a sagger left clamping arm clearance cavity is formed on the left side of the top sagger pressure plate and between the left ends of the front upper edge bead of the top sagger mouth and the rear upper edge bead of the top sagger mouth, and a sagger right clamping arm clearance cavity is formed on the right side of the top sagger pressure plate and between the right ends of the front upper edge bead of the top sagger mouth and the rear upper edge bead of the top sagger mouth.
[0015] In yet another specific embodiment of the present invention, the sagger stacking extraction and splitting release mechanism includes a sagger clamping arm driving cylinder support seat, a sagger left clamping arm left and right displacement driving cylinder, a sagger right clamping arm left and right displacement driving cylinder, a sagger left clamping arm, a sagger right clamping arm, a sagger clamping arm front sliding guide rod and a sagger clamping arm rear sliding guide rod, the sagger clamping arm driving cylinder support seat is fixed to the upper side of the top sagger pressure plate, the sagger left clamping arm left and right displacement driving cylinder and the sagger right clamping arm left and right displacement driving cylinder are jointly arranged on the sagger clamping arm driving cylinder support seat in a left-right corresponding state to each other, and the sagger left clamping arm left and right displacement driving cylinder column of the sagger left clamping arm The left and right sides of the sagger are fixed to the right supporting seat of the cylinder column, and the right supporting seat of the cylinder column is fixed to the middle of the left side of the right clamping arm sliding seat of the sagger located at the top of the left clamping arm of the sagger, and the top of the left clamping arm of the sagger is fixed at the position corresponding to the left clamping arm yield cavity of the sagger and the middle of the side facing downward of the left clamping arm sliding seat of the sagger, and the top of the right clamping arm of the sagger is fixed at the position corresponding to the left clamping arm yield cavity of the sagger The left and right ends of the rear sliding guide rod of the sagger clamping arm are respectively fixed to the front sliding guide rod seat of the sagger clamping arm, and the front sliding guide rod seat of the sagger clamping arm is fixed to the side of the front upper edge pressure strip of the top sagger mouth facing upward, and the left and right ends of the rear sliding guide rod of the sagger clamping arm are respectively fixed to the rear sliding guide rod seat of the sagger clamping arm, and the rear sliding The left and right clamping arm sliding seat front slider is fixed to the side facing downward at the front end of the right clamping arm sliding seat, and the right clamping arm sliding seat rear slider is fixed to the side facing downward at the rear end, wherein the left and right clamping arm sliding seat front slider and the right and right clamping arm sliding seat front slider and the said sagger clamping arm front sliding guide rod constitute a sliding pair, and the left and right clamping arm sliding seat rear slider and the said sagger clamping arm rear sliding guide rod constitute a sliding pair.
[0016] In yet another specific embodiment of the present invention, the left support seat of the cylinder column and the right support seat of the cylinder column correspond to each other, and a left cylinder column locking nut is threadedly provided at the end of the cylinder column of the left clamping arm of the sagger for driving the left and right displacements, and the left cylinder column locking nut is used to lock the end of the cylinder column of the left clamping arm of the sagger for driving the left and right displacements with the left support seat of the cylinder column, and a right cylinder column locking nut is threadedly provided at the end of the cylinder column of the right clamping arm of the sagger for driving the left and right displacements, and the right cylinder column locking nut is used to lock the end of the cylinder column of the right clamping arm of the sagger for driving the left and right displacements with the right support seat of the cylinder column.
[0017] The technical solution provided by the utility model has the following technical effects: due to the addition of a sagger stacking action rhythm control mechanism, the actions of the sagger stopping mechanism, the sagger lifting mechanism, the sagger integration centering mechanism, the sagger stacking, extraction and splitting release mechanism, the top sagger pressing and releasing mechanism and the pressing bowl frame lifting and lowering drive mechanism can be carried out in an orderly manner; due to the addition of a sagger travel posture maintaining mechanism, the sagger can be prevented from deviation or even sideways, thereby ensuring that the sagger moves smoothly along the sagger conveyor; during the sagger stacking process, the saggers stacked according to the required number can always be kept in a good stacking and extraction state by the sagger stacking, extraction and splitting release mechanism, thereby avoiding the problem of misalignment between adjacent saggers in the upper and lower layers; because the top sagger pressing and releasing mechanism can press the upper edge of the upper sagger after each stacking layer, thereby avoiding misalignment caused by vibrations such as those generated by the operation of the sagger conveying mechanism and effectively preventing collapse. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a structural diagram of an embodiment of the present utility model;
[0019] Figure 2 for Figure 1 Detailed structural diagram of the sagger stop mechanism shown;
[0020] Figure 3 for Figure 1 Detailed structural diagram of a pair of saggers integrated with the centering mechanism shown;
[0021] Figure 4 for Figure 1 Detailed structural diagram of the sagger stacking extraction and splitting release mechanism and the top sagger compression and release mechanism shown;
[0022] Figure 5 This is a schematic diagram of the first state of the structure of the utility model in which the stacked saggers are unstacked and separated one by one;
[0023] Figure 6 This is a schematic diagram of the second state of the structure of the utility model in which the stacked saggers are unstacked and separated one by one;
[0024] Figure 7 This is a schematic diagram of a third state of the structure of the present invention in the process of undressing the stacked saggers and disassembling them one by one. DETAILED DESCRIPTION
[0025] In order to more clearly understand the technical essence and beneficial effects of the present invention, the applicant provides a detailed description in the form of embodiments below. However, the description of the embodiments does not limit the scheme of the present invention. Any equivalent transformation that is merely formal and not substantial based on the concept of the present invention should be regarded as within the scope of the technical solution of the present invention.
[0026] In the following description, all concepts related to directionality or orientation, such as up, down, left, right, front and back, are based on the current Figure 1 The position states shown are for reference only and therefore cannot be understood as a special limitation on the technical solution provided by the present invention.
[0027] See Figure 1The lifting mechanism 4 is a kind of lifting mechanism that can realize the lifting of the lifting device 2 and the lifting of the lifting mechanism 4. The lifting mechanism 4 is a kind of lifting mechanism that can realize the lifting of the lifting mechanism 2 and the lifting of the lifting mechanism 4. The lifting mechanism 4 is a kind of lifting mechanism that can realize the lifting of the lifting mechanism 4 and the lifting of the lifting mechanism 4. The lifting mechanism 4 is a kind of lifting mechanism that can realize the lifting of the lifting mechanism 4 and the lifting of the lifting mechanism 4. The release mechanism 7, a bowl pressing frame lifting drive mechanism 8 for driving the top sagger compression and release mechanism 7 together with the aforementioned sagger stacking, extraction and splitting release mechanism 6 to move up and down, a sagger stacking action rhythm control mechanism 10 and a pair of sagger travel posture maintaining mechanisms 9, wherein the aforementioned bowl pressing frame lifting drive mechanism 8 is arranged on the top of the aforementioned frame 1, the aforementioned top sagger compression and release mechanism 7 is connected to the bowl pressing frame lifting drive mechanism 8 at a position corresponding to the bottom of the bowl pressing frame lifting drive mechanism 8, the aforementioned sagger stacking, extraction and splitting release mechanism 6 is connected to the aforementioned top sagger compression and release mechanism 7 and extends downward to between the opposite sides corresponding to the aforementioned pair of sagger integration and centering mechanisms 5; the aforementioned sagger stacking action rhythm control mechanism 10 is arranged on the frame 1 and corresponds to the top of the aforementioned sagger conveying mechanism 2, and the aforementioned pair of sagger travel posture maintaining mechanisms 9 are arranged on the aforementioned sagger conveying mechanism 2. Among them, the aforementioned sagger stacking action rhythm control mechanism 10 is essentially a sagger position signal acquisition mechanism.
[0028] Depend on Figure 1As shown, the aforementioned frame 1 is generally in a crisscross structure; the aforementioned sagger conveying mechanism 2 is arranged above the frame lower front connecting crossbeam 11 and the frame lower rear connecting crossbeam 12 at the lower part of the frame 1, and a frame lower connecting crossbeam left support beam 13 and a frame lower connecting crossbeam right support beam 14 are fixed between the frame lower front connecting crossbeam 11 and the frame lower rear connecting crossbeam 12 on the opposite sides; the aforementioned sagger stopping mechanism 3 and the sagger lifting mechanism 4 are arranged between the frame lower connecting crossbeam left support beam 13 and the frame lower connecting crossbeam right support beam 14 in a state corresponding to each other on the left and right; the aforementioned pair of sagger integrated centering mechanisms 5 are arranged on the aforementioned sagger conveying mechanism 2 in a state corresponding to each other on the left and right; a frame top U-shaped frame 15 is formed on the top of the aforementioned frame 1, and the front and rear crossbeams of the frame top U-shaped frame 15 Between the opposite sides, a left support beam 151 of a Chinese-shaped frame and a right support beam 152 of a Chinese-shaped frame are fixed in a state corresponding to each other on the left and right sides, and the aforementioned bowl pressing frame lifting drive mechanism 8 is arranged between the upper parts of the aforementioned left support beam 151 of the Chinese-shaped frame and the upper parts of the Chinese-shaped frame right support beam 152; the aforementioned top-level sagger compression and release mechanism 7 together with the aforementioned sagger stacking extraction and splitting release mechanism 6 are connected to the bowl pressing frame lifting drive mechanism 8 for lifting at a position corresponding to the position between the aforementioned left support beam 151 of the Chinese-shaped frame and the upper parts of the Chinese-shaped frame right support beam 152; the aforementioned sagger stacking action rhythm control mechanism 10 is arranged on the aforementioned frame 1 in a state of forming a diagonal relationship and corresponds to the upper two sides of the aforementioned sagger conveying mechanism 2 respectively, and the aforementioned pair of sagger travel posture maintaining mechanisms 9 are respectively distributed on the corresponding two sides in the length direction of the aforementioned sagger conveying mechanism 2.
[0029] Please continue to see Figure 1The aforementioned sagger conveying mechanism 2 includes a left supporting beam 21 of a sagger conveying roller, a right supporting beam 22 of a sagger conveying roller, a driving motor 23 of a sagger conveying roller, a driving reduction gearbox 24 of a sagger conveying roller and a group of sagger conveying rollers 25. The left supporting beam 21 of the sagger conveying roller and the right supporting beam 22 of the sagger conveying roller are respectively fixed between the upper part of the front connecting beam 11 of the lower part of the frame and the rear connecting beam 12 of the lower part of the frame in a state corresponding to each other on the left and right. That is to say, the front ends of the left supporting beam 21 of the sagger conveying roller and the right supporting beam 22 of the sagger conveying roller are supported and fixed on the front connecting beam 11 of the lower part of the frame, while the rear ends are supported and fixed on the rear connecting beam 12 of the lower part of the frame. The sagger conveyor roller drive motor 23 is matched with the sagger conveyor roller drive reduction box 24 for transmission, and the sagger conveyor roller drive reduction box 24 together with the sagger conveyor roller drive motor 23 is fixed to the right side of the rear end of the above-mentioned sagger conveyor roller right supporting beam 22. A group of sagger conveyor rollers 25 are distributed in an interval state. The left end of each sagger conveyor roller 25 is rotatably supported on the left supporting beam 21 of the sagger conveyor roller through the sagger conveyor roller left supporting bearing seat 251 fixed to the left side of the sagger conveyor roller left supporting beam 21, and the sagger conveyor roller left shaft head of the sagger conveyor roller 25 extends to the left side of the sagger conveyor roller left supporting bearing seat 251, and the right end of the sagger conveyor roller 25 is rotatably supported on the right supporting beam 22 of the sagger conveyor roller through the sagger conveyor roller right supporting bearing seat 252 fixed to the right side of the sagger conveyor roller right supporting beam 22. The middle part of the sagger conveyor roller 25 is located between the opposite sides of the sagger conveyor roller left supporting beam 21 and the sagger conveyor roller right supporting beam 22 and is provided with a pair of The contact area with the bottom surface of the sagger 20 is so as to achieve the purpose of reducing friction. A double-row sprocket 254 is fixed to the left shaft head of the aforementioned sagger conveying roller. The double-row sprockets 254 on the left shaft heads of each two adjacent sagger conveying rollers are connected by a double-row sprocket transition transmission chain 2541. Among them, in a group of sagger conveying rollers 25, the front end of the first sagger conveying roller located at the rear is connected to the aforementioned sagger conveying roller driving reduction box 24. The sagger stopping mechanism 3 and the sagger lifting mechanism 4 arranged between the left support beam 13 of the lower connecting cross beam of the frame and the right support beam 14 of the lower connecting cross beam of the frame are lifted and lowered, respectively corresponding to the front end lower part and the middle lower part between the opposite sides of the aforementioned sagger conveying roller left support beam 21 and the sagger conveying roller right support beam 22; the aforementioned pair of sagger integrated centering mechanisms 5 are respectively arranged above the middle of the aforementioned sagger conveying roller left support beam 21 and the sagger conveying roller right support beam 22;The aforementioned sagger travel posture maintaining mechanism 9 includes a sagger travel guide wheel frame 91 and a sagger travel right guide wheel frame 92. The sagger travel left guide wheel frame 91 is fixed to the right side in the length direction of the aforementioned sagger conveying roller left support beam 21. The sagger travel left guide wheel frame 91 is provided on and along the length direction of the sagger travel left guide wheel frame 91. The sagger travel left guide roller shaft 911 is provided with a sagger left side guide roller 9111 rotatably provided on the sagger left guide roller shaft 911. The sagger travel right guide wheel frame 92 is fixed to the left side in the length direction of the right support beam 22 of the sagger conveying roller and corresponds to the aforementioned sagger travel left guide wheel frame 91. The right guide roller frame 92 is provided with right sagger guide roller shafts 921 spaced apart along its length, and a right sagger guide roller 9211 is rotatably provided on the right sagger guide roller shaft 921. The aforementioned sagger stacking rhythm control mechanism 10 includes a light emitter 101 and a light receiver 102. The light emitter 101 is provided on the left longitudinal column of the frame in front of the aforementioned frame 1 and corresponds to the upper left side of the front end of the left support beam 21 of the aforementioned sagger conveyor roller. The light receiver 102 is provided on the right longitudinal column of the frame in the rear of the frame 1 and corresponds to the upper right side of the rear end of the right support beam 22 of the aforementioned sagger conveyor roller. The light emitter 101 and the light receiver 102 form a diagonal relationship with each other.
[0030] As can be seen from the above description, the left and right outer walls of the aforementioned sagger 20 are in contact with the sagger left side guide roller 9111 and the sagger right side guide roller 9211 respectively, and the bottom wall of the sagger 20 is in contact with the aforementioned sagger bottom support roller sleeve 253 (each sagger conveying roller 25 is provided with a pair of sagger bottom support roller sleeves 253).
[0031] When the light emitted by the light emitter 101 is received by the light receiver 102, it indicates that there is no sagger on the sagger conveying mechanism 2 and on the corresponding light beam path that blocks the light, and vice versa. In addition, according to professional common sense, the light emitter 101 and the light receiver 102 are electrically connected to the electrical controller via a circuit. When the sagger 20 ( Figures 5 to 7When the light beam 20 is transported between the pair of sagger integration and centering mechanisms 5, the light beam path is blocked, and the light receiver 102 cannot receive the light emitted by the light transmitter 101. The light receiver 102 then feeds back a signal to the electrical controller, which in turn issues a working instruction to the sagger stop mechanism 3. The sagger stop mechanism 3 then stops the sagger 20 from moving forward from the rear, causing the sagger 20 to remain between the pair of sagger integration and centering mechanisms 5. Simultaneously, after the electrical controller issues a working instruction to the sagger integration and centering mechanism 5, the sagger integration and centering mechanism 5 performs centering and shaping on the sagger 20 so that the sagger 20 is in a neutrally centered state. After the sagger integration and centering mechanism 5 completes the integration and centering of the sagger 20, the saggers are stacked in the coordinated operation of the sagger stacking, extraction, and release mechanism 6, the top sagger pressing and release mechanism 7, and the sagger pressing frame lifting and driving mechanism 8, which will be described below. According to professional common sense, if the stacking of the saggers 20 is used, it indicates that the present invention is arranged at the entrance of the furnace of the kiln. However, if the stacked saggers 20 are to be separated (also called "disassembly" or "separation"), the present invention is arranged at the exit of the furnace corresponding to the kiln, so as to separate the extracted stack of saggers 20 that have completed sintering one by one.
[0032] When the sagger conveying mechanism 2 receives the working signal (instruction) controlled by the electrical controller, the sagger conveying roller driving motor 23 starts to work and drives the sagger conveying roller driving reduction box 24, and the final power output shaft of the sagger conveying roller driving reduction box 24 drives the first sagger conveying roller 25 located at the rear, and the sagger conveying roller 25 drives the double-row sprocket 254 located at the left end thereof, and drives a group of sagger conveying rollers 25 to move synchronously in a chain reaction manner through the double-row sprocket transition transmission chain 2541, so that the group of sagger conveying rollers 25 drive the sagger 20 that has completed the loading from the front station such as the sagger loading station.
[0033] See Figure 2 And combined Figure 1The aforementioned sagger stopping mechanism 3 includes a stop roller lifting drive cylinder seat connecting frame 31, a stop roller lifting drive cylinder 32, a pair of stop roller frame lifting guide rods 33, a stop roller frame 34 and a stop roller 35. The left end of the stop roller lifting drive cylinder seat connecting frame 31 is formed with a stop roller lifting drive cylinder seat connecting frame left fixed arm 311 facing upward, and the right end is formed with a stop roller lifting drive cylinder seat connecting frame right fixed arm 312 facing upward. The arm 311 is fixed to the side of the front end of the left support beam 13 of the lower connecting beam of the aforementioned frame, and the right fixed arm 312 of the stop roller lifting drive cylinder seat connecting frame is fixed to the side of the front end of the right support beam 14 of the lower connecting beam of the aforementioned frame. As can be seen from the above, the overall shape of the stop roller lifting drive cylinder seat connecting frame 31 is U-shaped, and the stop roller lifting drive cylinder 32 is fixed to the rear side of the stop roller lifting drive cylinder seat 322, and the stop roller lifting drive cylinder seat 322 is directly arranged on, that is, directly constitutes On the upper side of the middle part of the stop roller lifting drive cylinder seat connecting frame 31, the stop roller lifting drive cylinder column 321 of the stop roller lifting drive cylinder 32 is connected to the middle part of the stop roller frame 34 facing downward, a pair of stop roller frame lifting guide rods 33 correspond to the two sides of the stop roller lifting drive cylinder column 321 and the upper ends are connected to the lower sides of the two ends of the stop roller frame 34, and the lower ends of the pair of stop roller frame lifting guide rods 33 are slidably matched with the cylinder body of the stop roller lifting drive cylinder 32, The left end of 34 is upwardly formed with a left supporting arm 341 of a stop roller, and the right end is upwardly formed with a right supporting arm 342 of a stop roller whose position corresponds to the left supporting arm 341 of the stop roller. The stop roller 35 is supported by the stop roller shaft head between the upper opposite sides of the left supporting arm 341 and the right supporting arm 342 of the stop roller and corresponds to the space between two adjacent sagger conveying rollers in the aforementioned group of sagger conveying rollers 25; the aforementioned sagger lifting mechanism 4 is located on the rear side of the aforementioned stop roller lifting drive cylinder seat connecting frame 31.
[0034] If the aforementioned stop roller lifting drive cylinder seat 322 is first constructed, i.e., pre-processed, as a separate component and then secured to the upper side of the middle portion of the stop roller lifting drive cylinder seat connecting frame 31 by welding or fasteners, this type of attachment is called indirect attachment and is entirely feasible. As a preferred solution, a buffer block mating frame 3221 may be provided at the top of the aforementioned stop roller lifting drive cylinder seat 322, and a stop roller frame buffer block 343 may be provided at the bottom of the stop roller frame 34. The stop roller frame buffer block 343 is preferably made of plastic, rubber, or other similar material and corresponds to the buffer block mating frame 3221.
[0035] After receiving the feedback signal from the optical receiver 102, the aforementioned electrical controller sends a working signal to the stop roller lifting drive cylinder 32 of the sagger stop mechanism 3, and the stop roller lifting drive cylinder column 321 extends upward, i.e., outside the cylinder body. Under the coordinated action of a pair of stop roller frame lifting guide rods 33, the stop roller frame 34 moves upward, driving the stop roller 35 to rise upward in the space corresponding to that formed between the two adjacent sagger conveying rollers 25, so as to prevent the movement of the sagger 20 with the effect of a gate machine, so that the sagger 20 stays on the sagger conveying roller 25. The same example is repeated in reverse.
[0036] Please continue to see Figure 2 And still combined Figure 1 The structure of the aforementioned sagger lifting mechanism 4 is preferably but not absolutely limited to the following: it includes a sagger lifting arm lifting drive cylinder mounting frame 41, a sagger lifting arm lifting drive cylinder 42, a pair of cylinder column push block guide rods 43, a cylinder column push block 44, a sagger lifting arm seat 45 and a pair of sagger lifting arms 46. The shape of the sagger lifting arm lifting drive cylinder mounting frame 41 is The shape of a Chinese character is fixed to the lower side of the middle part of the left support beam 13 of the frame lower connecting beam and the right support beam 14 of the frame lower connecting beam at the position corresponding to the rear of the stop roller lifting drive cylinder seat connecting frame 31. The sagger lifting arm lifting drive cylinder 42 is fixed to the middle part of the sagger lifting arm lifting drive cylinder mounting frame 41 with its sagger lifting arm lifting drive cylinder column 421 facing upward. The middle part of the cylinder column push block 44 in the length direction is fixed to the end of the sagger lifting arm lifting drive cylinder column 421 extending outside the cylinder body. A pair of cylinder column push block guide rods 43 correspond to the two sides of the sagger lifting arm lifting drive cylinder column 421 respectively, and the upper ends of the pair of cylinder column push block guide rods 43 are fixed to the left and right ends of the cylinder column push block 44 respectively. , and the lower end slides up and down with the cylinder body of the sagger lifting arm lifting drive cylinder 42. The sagger lifting arm seat 45 is fixed to the cylinder column push block 44 and corresponds to the bottom between the aforementioned pair of sagger integrated centering mechanisms 5. A pair of sagger lifting arms 46 are parallel to each other front and back and correspond to the space between the aforementioned adjacent sagger conveying rollers. The pair of sagger lifting arms 46 are each fixed to the upper side of the sagger lifting arm seat 45 through a group of longitudinally spaced sagger lifting arm support rods 461 and are located above the sagger lifting arm seat 45 in a suspended state; a lifting arm anti-impact buffer strip 462 is fixed to the upper surface of the pair of sagger lifting arms 46 in the longitudinal direction; the aforementioned stop roller lifting drive cylinder 32 and the sagger lifting arm lifting drive cylinder 42 are preferably cylinders.
[0037] When the aforementioned saggar lifting mechanism 4 receives a working instruction from the electrical controller, the saggar lifting arm lifting drive cylinder 42 operates, and the saggar lifting arm lifting drive cylinder column 421 rises upward, that is, extends outside the cylinder body. Under the guidance of a pair of cylinder column push block guide rods 43, the cylinder column push block 44 rises upward, and the pair of saggar lifting arms 46 lifts the saggar 20 that has been integrated and centered by the saggar integration and centering mechanism 5 described below. As mentioned above, the pair of saggar lifting arms 46 corresponds to the space between the aforementioned adjacent saggar conveying rollers 25. After the lifted saggar 20 is extracted by the saggar stacking, extraction and splitting release mechanism 6 to be described in detail below, the saggar lifting arm lifting drive cylinder 42 operates in the reverse direction, and the pair of saggar lifting arms 46 reset downward and are located below the saggar conveying rollers 25.
[0038] Please see the key Figure 3 And continue to combine Figure 1 The aforementioned pair of sagger integrated centering mechanisms 5 (also called "sagger straightening mechanisms") are respectively fixedly arranged on the middle upper surfaces of the aforementioned sagger conveying roller left support beam 21 and the sagger conveying roller right support beam 22 in a face-to-face state. Among them, since the structure of the sagger integrated centering mechanism 5 fixedly arranged above the middle part of the sagger conveying roller right support beam 22 is exactly the same as the structure of the sagger integrated centering mechanism 5 fixedly arranged above the middle part of the sagger conveying roller left support beam 21, the applicant will explain the former, that is, the sagger integrated centering mechanism 5 fixedly arranged above the middle part of the sagger conveying roller left support beam 21. The sagger integrated centering mechanism 5 includes a support beam fixing plate 51, a centering push block driving cylinder support frame 52, a centering push block driving cylinder 53 (using a cylinder), a centering push block connecting plate 54, a first centering push block 55 and a second centering push block 56. The support beam fixing plate 51 is connected by fasteners such as screws Or bolts are adjusted and fixed to the left and right sides of the middle upper surface of the left supporting beam 21 of the aforementioned sagger conveyor roller, and the centering push block driving cylinder support frame 52 is fixed to the middle side of the supporting beam fixing plate 51 facing upward, and the centering push block driving cylinder 53 is fixed on the centering push block driving cylinder support frame 52. The centering push block driving cylinder column 531 of the centering push block driving cylinder 53 faces right, and the middle left side of the centering push block connecting plate 54 is fixed to the centering push block driving cylinder column 531. The middle left side in the height direction of the first pair of centering push blocks 55 is fixed to the right side of the front end of the centering push block connecting plate 54 with the addition of the first pad 551, and the middle left side in the height direction of the second pair of centering push blocks 56 is fixed to the right side of the rear end of the centering push block connecting plate 54 with the addition of the second pad 561, wherein the lower end faces of the aforementioned first pair of centering push blocks 55 and the second pair of centering push blocks 56 are not in contact with the upper surface of the left supporting beam 21 of the aforementioned sagger conveyor roller.
[0039] When the sagger 20 is driven by the sagger conveying roller 25 to the extent of blocking the light beam path between the light emitter 101 and the light receiver 102, the sagger 20 is exactly located between a pair of sagger integrated centering mechanisms 5. At this time, the light receiver 102 feeds back a signal to the electrical controller, and the electrical controller sends a synchronous working signal to the pair of sagger integrated centering mechanisms 5. Now, taking the sagger integrated centering mechanism 5 arranged on the left supporting beam 21 of the sagger conveying roller as an example, that is, taking the left sagger integrated centering mechanism 5 of a pair of sagger integrated centering mechanisms 5 as an example, the centering push block drives the action cylinder 53 to work, and the centering push block drives the action cylinder 53 to work. The actuating cylinder column 531 extends to the right, i.e., outside the cylinder body, driving the centering push block connecting plate 54 together with the first centering push block 55 and the second centering push block 56 to move to the right, so that the first centering push block 55 and the second centering push block 56 come into contact with the left side of the sagger 20. With the cooperation of the corresponding centering push block driving cylinder of the sagger integrated centering mechanism 5 on the right side, which is arranged on the right supporting beam 22 of the sagger conveying roller, the sagger 20 is placed in an accurate position without bias, so that the sagger 20 can be lifted upward by the aforementioned sagger lifting mechanism 4 for extraction by the sagger stacking extraction and splitting release mechanism 6 described in detail below.
[0040] Please see the key Figure 1 The above-mentioned bowl-pressing frame lifting drive mechanism 8 includes a bowl-pressing frame lifting cylinder mounting plate 81, a bowl-pressing frame lifting cylinder 82 (using a cylinder), an upper connecting plate 83 of a lifting slide bar, a lower connecting plate 84 of a lifting slide bar and a group of lifting slide bars 85. The bowl-pressing frame lifting cylinder mounting plate 81 is fixed between the above-mentioned left support beam 151 of the U-shaped frame and the right support beam 152 of the U-shaped frame by a mounting plate fixing screw 811. The bowl-pressing frame lifting cylinder 82 is arranged on the upper side of the bowl-pressing frame lifting cylinder mounting plate 81, that is, fixed by screws. The bowl-pressing frame lifting cylinder column 821 of the bowl-pressing frame lifting cylinder 82 faces upward and is connected to the center position of the lower side of the above-mentioned lifting slide bar upper connecting plate 83. The lifting slide bar upper connecting plate 83 is rectangular in shape and is located above the bowl-pressing frame lifting cylinder 82. A group of lifting slide bars There are four rods 85 distributed in a crisscross pattern, and the upper ends of the group of lifting slides 85 are connected to the upper connecting plate 83 of the lifting slide and fixed by the lifting slide limiting nut 852, while the middle part is slidably matched with the lifting slide sliding guide sleeve 851 which is equal in number to the group of lifting slides 85 and whose position corresponds to the group of lifting slides 85 and is arranged on the lifting cylinder mounting plate 81 of the pressing bowl frame. The lower ends of the group of lifting slides 85 are fixedly connected to the lower connecting plate 84 of the lifting slide below the U-shaped frame 15 extending to the top of the aforementioned frame (fixed with screws corresponding to the bottom of a group of lifting slides), and the aforementioned top-level sagger compression and release mechanism 7 together with the aforementioned sagger stacking extraction and splitting release mechanism 6 are connected to the lower connecting plate 84 of the lifting slide at a position corresponding to the lower part of the aforementioned lifting slide.
[0041] After receiving the working instruction from the electrical controller, the bowl pressing frame lifting cylinder 82 is activated, and the bowl pressing frame lifting cylinder column 821 rises upward, that is, extends outside the cylinder body, pushing the upper connecting plate 83 of the lifting slide bar together with a group of lifting slide bars 85 to move upward, and the group of lifting slide bars 85 drives the lower connecting plate 84 of the lifting slide bar to move upward accordingly. Since the top sagger pressing and releasing mechanism 7 and the sagger stacking, extraction and separation releasing mechanism 6 to be described below are connected to the lower connecting plate 84 of the lifting slide bar, when the lower connecting plate 84 of the lifting slide bar moves upward, that is, when it rises, it also rises accordingly, and vice versa.
[0042] Please see the key Figure 4 And continue to combine Figure 1The top sagger pressing and releasing mechanism 7 comprises a top sagger pressing plate 71, a pair of front lifting sliding rods 72 and a pair of rear lifting sliding rods 73. The top sagger pressing plate 71 corresponds to the lower part of the lower connecting plate 84 of the lifting slide bar. A top sagger opening front upper edge pressing strip 711 is formed on the front side of the top sagger pressing plate 71, and a top sagger opening rear upper edge pressing strip 712 is formed on the rear side of the top sagger pressing plate 71. The top sagger opening front upper edge pressing strip 711 and the top sagger opening rear upper edge pressing strip 712 are parallel to each other front and back, and the top sagger opening front upper edge pressing strip 711 and the top sagger opening rear upper edge pressing strip 712 are parallel to each other front and back, and the top sagger opening front upper edge pressing strip 711 and the top sagger opening rear upper edge pressing strip 712 are parallel to each other front and back, and the top sagger opening The top of the lifting rod 71 is fixed with a pair of contact buffer blocks 74 at the corners of the upper edge of the sagger mouth, which are preferably made of high-temperature resistant plastic. The top of the front lifting sliding rod 72 is longitudinally spaced apart from each other (left and right), and the upper ends of the front lifting sliding rods 72 extend to the front upper side of the aforementioned lifting slide lower connecting plate 84 and float up and down with the front upper side of the lifting slide lower connecting plate 84 through the front lifting sliding rod counterweight block 721 fixed at its upper end. The middle part of the pair of front lifting sliding rods 72 is matched with the front lifting sliding rod guide sleeve 722 fixed on the lifting slide lower connecting plate 84, and the lower end is engaged with the front upper edge strip 711 of the top sagger mouth. The upper ends of the rear lifting sliding rods 73 extend to the upper rear side of the aforementioned lifting slide lower connecting plate 84 and float up and down with the upper rear side of the lifting slide lower connecting plate 84 through the rear lifting sliding rod counterweight block 731 fixed at its upper end. The middle parts of the pair of rear lifting sliding rods 73 cooperate with the rear lifting sliding rod guide sleeves 732 fixed on the lifting slide lower connecting plate 84, and the lower ends are fixed to the upper rear edge strip 712 of the aforementioned top sagger mouth. It is connected to the aforementioned top sagger pressing plate 71 and forms a sliding pair with the aforementioned top sagger mouth front upper edge pressure strip 711 and the top sagger mouth rear upper edge pressure strip 712, wherein a sagger left clamping arm clearance cavity 75 is formed on the left side of the aforementioned top sagger pressing plate 71 and between the left ends of the top sagger mouth front upper edge pressure strip 711 and the top sagger mouth rear upper edge pressure strip 712, and a sagger right clamping arm clearance cavity 76 is formed on the right side of the top sagger pressing plate 71 and between the right ends of the top sagger mouth front upper edge pressure strip 711 and the top sagger mouth rear upper edge pressure strip 712.
[0043] When the lower connecting plate 84 of the aforementioned lifting slide bar rises, that is, moves upward, it drives each pair of front lifting sliding rods 72 and a pair of rear lifting sliding rods 73 to rise accordingly, so that each pair of front lifting sliding rods 72 and a pair of rear lifting sliding rods 73 respectively drive the front upper edge pressure strip 711 of the top sagger opening and the rear upper edge pressure strip 712 of the top sagger opening to rise upward, finally causing the top sagger pressing plate 71 to rise upward, and causing the sagger stacking, extraction and splitting release mechanism 6 connected to the top sagger compression and release mechanism 7 to rise accordingly.
[0044] Still see Figure 4 And combined Figure 1The structure of the aforementioned sagger stacking extraction and splitting release mechanism 6 is preferably but not absolutely limited to the following: it includes a sagger clamping arm driving cylinder support seat 61, a sagger left clamping arm left and right displacement driving cylinder 62, a sagger right clamping arm left and right displacement driving cylinder 63, a sagger left clamping arm 64, a sagger right clamping arm 65, a sagger clamping arm front sliding guide rod 66 and a sagger clamping arm rear sliding guide rod 67. The sagger clamping arm driving cylinder support seat 61 is fixed to the upper side of the aforementioned top sagger pressure plate 71 by screws (a pair of screws in the front and back), and the sagger left clamping arm left and right displacement driving cylinder 62 and the sagger right clamping arm left and right displacement driving cylinder 63 are jointly arranged on the sagger clamping arm driving cylinder support seat 61 in a state of left and right corresponding to each other. On, and the left clamping arm left-right displacement driving cylinder column 621 of the sagger left clamping arm left-right displacement driving cylinder 62 faces left, and the right clamping arm left-right displacement driving cylinder column 631 of the sagger right clamping arm left-right displacement driving cylinder 63 faces right, the end of the aforementioned left clamping arm left-right displacement driving cylinder column 621 of the sagger left clamping arm is supported on the cylinder column left supporting seat 6211, and the cylinder column left supporting seat 6211 is fixed to the middle right side of the left clamping arm sliding seat 641 of the sagger located at the top of the left clamping arm 64 (by screws), the end of the aforementioned right clamping arm left-right displacement driving cylinder column 631 of the sagger is supported on the cylinder column right supporting seat 6311, and the cylinder column right supporting seat 6311 is fixed to the right side of the left clamping arm sliding seat 641 located at the top of the sagger The middle part of the left side of the right clamping arm sliding seat 651 of the sagger is fixed (by screws), and the top of the left clamping arm 64 of the sagger is fixed at a position corresponding to the aforementioned left clamping arm yielding cavity 75 of the sagger and the middle part of the side facing downward of the aforementioned left clamping arm sliding seat 641 of the sagger, and the top of the right clamping arm 65 of the sagger is fixed at a position corresponding to the right clamping arm yielding cavity 76 of the sagger and the middle part of the side facing downward of the aforementioned right clamping arm sliding seat 651 of the sagger, and the lower ends of the left clamping arm 64 and the right clamping arm 65 of the sagger extend downward in a longitudinal cantilever state, and corresponding to the opposite sides of the aforementioned pair of sagger integrated centering mechanisms 5, a left extraction claw 642 of the sagger is formed on the right side of the lower end of the left clamping arm 64 of the sagger, and a left gripping claw 642 of the sagger is formed on the left side of the lower end of the right clamping arm 65 of the sagger There is a right sagger extraction claw 652, the left and right ends of the front sliding guide rod 66 of the sagger clamping arm are fixed to the front sliding guide rod seat 661 of the sagger clamping arm by a front sliding guide rod fixing screw 6611, and the front sliding guide rod seat 661 of the sagger clamping arm is fixed to the side of the front upper edge strip 711 of the aforementioned top sagger mouth facing upward, the left and right ends of the rear sliding guide rod 67 of the sagger clamping arm are fixed to the rear sliding guide rod seat 671 of the sagger clamping arm by a rear sliding guide rod fixing screw 6711, and the rear sliding guide rod seat 671 of the sagger clamping arm is fixed to the side of the rear upper edge strip 712 of the aforementioned top sagger mouth facing upward, and a front sliding block 6411 of the left sagger clamping arm sliding seat is fixed to the side facing downward of the front end of the left sagger clamping arm sliding seat 641.On the side facing downward at the rear end, a rear slider 6412 of the left clamping arm sliding seat of the sagger is fixed; on the side facing downward at the front end of the right clamping arm sliding seat 651 of the sagger is fixed a front slider 6511 of the right clamping arm sliding seat of the sagger; and on the side facing downward at the rear end, a rear slider 6512 of the right clamping arm sliding seat of the sagger is fixed. The front slider 6411 of the left clamping arm sliding seat of the sagger and the front slider 6511 of the right clamping arm sliding seat of the sagger form a sliding pair with the aforementioned sagger clamping arm front sliding guide rod 66, while the rear slider 6412 of the left clamping arm sliding seat of the sagger and the rear slider 6512 of the right clamping arm sliding seat of the sagger form a sliding pair with the aforementioned sagger clamping arm rear sliding guide rod 67.
[0045] Depend on Figure 4 As shown, the aforementioned cylinder column left support seat 6211 and the aforementioned cylinder column right support seat 6311 correspond to each other, and a cylinder column left locking nut 6212 is threadedly provided at the end of the left clamping arm left and right displacement driving cylinder column 621 of the sagger, and the cylinder column left locking nut 6212 locks the end of the left clamping arm left and right displacement driving cylinder column 621 of the sagger with the cylinder column left support seat 6211, and a cylinder column right locking nut 6312 is threadedly provided at the end of the right clamping arm left and right displacement driving cylinder column 631 of the sagger, and the cylinder column right locking nut 6312 locks the end of the right clamping arm left and right displacement driving cylinder column 631 of the sagger with the cylinder column right support seat 6311.
[0046] Under the working instructions given by the electrical controller, the left clamping arm left and right displacement driving cylinder 62 and the right clamping arm left and right displacement driving cylinder 63 (using a pneumatic cylinder) of the sagger work simultaneously, and the left clamping arm left and right displacement driving cylinder column 621 and the right clamping arm left and right displacement driving cylinder column 631 of the sagger simultaneously retract into the cylinder body, driving the left clamping arm sliding seat 641 and the right clamping arm sliding seat 651 of the sagger to move toward each other. Specifically, when the front slider 6411 of the left clamping arm sliding seat and the rear slider 6412 of the left clamping arm sliding seat slide to the right along the front sliding guide rod 66 and the rear sliding guide rod 67 of the sagger, the left clamping arm sliding seat 641 and the left clamping arm 64 of the sagger are also displaced to the right accordingly. At the same time, when the front slider 6511 and the rear slider 6512 of the right clamping arm sliding seat slide to the right along the front sliding guide rod 66 and the rear sliding guide rod 67 of the sagger, the left clamping arm sliding seat 641 and the left clamping arm 64 of the sagger are also displaced to the right accordingly. In the process of sliding to the left, the right clamping arm sliding seat 651 of the sagger 20 and the right clamping arm 65 of the sagger are driven to move to the left accordingly, so that the left clamping arm 64 of the sagger and the right clamping arm 65 of the sagger are displaced toward each other, and the left extraction claw 642 of the sagger on the right side of the lower end of the left clamping arm 64 of the sagger and the right extraction claw 652 of the sagger on the left side of the lower end of the right clamping arm 65 of the sagger cooperate with each other to clamp the left and right edges of the bottom of the sagger 20, and release them otherwise.
[0047] See Figures 5 to 7 And combined Figures 1 to 4 The applicant will now describe the stacking and extraction of saggers and the splitting and releasing of saggers of the present invention. The stacking and extraction of saggers 20 will be described first, indicating that the present invention is disposed at a location corresponding to the furnace entrance of the kiln. In the initial state, the aforementioned top sagger compression and release mechanism 7 is in its initial state, i.e., in the upper position, and the sagger left clamping arm 64 and the sagger right clamping arm 65 are in a mutually repelling state. Under the operation of the sagger conveying mechanism 2, the sagger 20 loaded by the previous process and transported to the sagger conveying roller 25 of the structural system of the sagger conveying mechanism 2 of the present invention is driven from back to front. When the sagger 20 moves from back to front to the position corresponding to the position between the pair of sagger integration and centering mechanisms 5, since the light beam path emitted by the aforementioned light emitter 101 is blocked by the sagger 20, as described above by the applicant, the light receiver 102 feeds back a signal to the electrical controller, and the electrical controller issues an instruction to make the sagger stop mechanism 3 work, and as described above by the applicant, the stop roller 35 rises to prevent the sagger 20 from moving forward, that is, forcing the sagger 20 to stay in the area between the pair of sagger integration and centering mechanisms 5, so that the pair of sagger integration and centering mechanisms 5 can straighten (center and integrate) the sagger 20, thereby eliminating the situation where the sagger 20 deviates or tilts, that is, making the sagger 20 be in the unbiased state required by the process. After the pair of saggers integrated centering mechanisms 5 completes the centering of the saggers 20, the sagger lifting mechanism 4 operates, and as described above by the applicant, the pair of sagger lifting arms 46 lifts the sagger 20 upward. At this time, the sagger 20 is away from, that is, above, the sagger conveying rollers 25. Next, under the instruction of the electrical controller, the pressing bowl frame lifting cylinder 82 of the pressing bowl frame lifting drive mechanism 8 operates, and as described above by the applicant, the pressing bowl frame lifting cylinder column 821 is displaced downward, that is, into the cylinder body, thereby driving the upper connecting plate 83 of the lifting slide bar, a group of lifting slide bars 85, and the lower connecting plate 84 of the lifting slide bar downward. Next, under the instruction of the electrical controller, the left clamping arm left-right displacement driving cylinder 62 and the right clamping arm left-right displacement driving cylinder 63 of the structural system of the sagger stacking extraction and separation release mechanism 6 are operated simultaneously until the left clamping arm 64 and the right clamping arm 65 of the sagger are displaced toward each other, and the left and right edges of the bottom surface of the sagger 20 are clamped by the left extraction claw 642 and the right extraction claw 652 of the sagger (see Figure 6Next, the bowl pressing stand lifting drive mechanism 8 operates in the reverse direction relative to the previous operation. The bowl pressing stand lifting cylinder 821 moves upward, driving the lower connecting plate 84 of the lifting slide bar to also move upward, until the left and right saggar clamping arms 64 and 65, while holding one saggar 20 (the first saggar 20), also move upward accordingly. The saggar lifting mechanism 4 now operates in the reverse direction relative to the previous operation, causing the pair of saggar lifting arms 46 to descend to a position below the saggar conveyor rollers 25. Since the first saggar 20 has been removed, the beam path is now connected. The saggar stop mechanism 3 then operates in the reverse direction until the stop roller 35 is reset, i.e., moved downward to below the saggar conveyor rollers 25. As previously described, the next saggar 20 (also called the second) moves forward from rear to the position corresponding to the pair of saggar integration and centering mechanisms 5. As previously described, the stop roller 35 of the saggar stop mechanism 3 rises again, preventing the saggar 20 from moving forward. Then, the bowl pressing frame lifting drive mechanism 8 operates again, causing the bowl pressing frame lifting cylinder 821 to descend until the left and right saggar clamping arms 64 and 65, along with the previously clamped saggar 20 (also referred to as the first saggar 20), descend, and the aforementioned previous saggar 20 is placed on the aforementioned next saggar 20, which is subsequently moved and corresponds to the second saggar 20 between the pair of saggar integrated centering mechanisms 5. Specifically, the left and right displacement drive cylinders 62 and 63 of the saggar clamping arm operate, and the left and right displacement drive cylinders 621 and 631 of the saggar clamping arm extend outward from the cylinder bodies, causing the left and right saggar clamping arms 64 and 65 to move apart in directions away from each other, that is, releasing the previously clamped first saggar 20 and causing it to overlap the aforementioned second saggar 20. The sagger lifting mechanism 4 then operates again, lifting the two stacked saggers 20 upwards by the pair of sagger lifting arms 46. Next, the aforementioned sagger left clamping arm left-right displacement drive cylinder 62 and the sagger right clamping arm left-right displacement drive cylinder 63 operate again. Following the same principle as previously described, the sagger left extraction claw 642 and the sagger right extraction claw 652 clamp the left and right edges of the bottom of the second, lower sagger 20. Next, the bowl pressing frame lifting cylinder 82 operates again, following the same principle as previously described, causing the sagger left clamping arm 64 and the sagger right clamping arm 65 to ascend. Simultaneously, the corners of the upper edge of the sagger mouth contact the buffer blocks 74, pressing the four corners of the upper sagger 20. The sagger lifting mechanism 4 then resets downwards, allowing the third sagger 20 to enter. This process continues in this manner, stacking the desired number of saggers 20. Figure 5The five saggers 20 shown are merely an example and are not a mandatory number. The applicant should clarify that each time the saggers 20 are lifted upward by the left and right sagger holding arms 64 and 65, regardless of the number of stacked saggers 20, the aforementioned upper corners of the sagger mouth contact the buffer blocks 74 to apply pressure to the upper saggers 20, with the last stacked sagger 20 positioned at the bottom and the first stacked sagger 20 positioned at the top. Furthermore, the lifting (ascending or descending) travel of the left and right sagger holding arms 64 and 65 is actually always only the height of one sagger 20. For example, even if there are three, four or five saggers 20 stacked, after the sagger left clamping arm 64 and the sagger right clamping arm 65 descend and clamp one sagger 20, the remaining saggers 20 are pushed upward by the sagger lifting mechanism 4 to between the sagger left clamping arm 64 and the sagger right clamping arm 65, rather than the sagger left clamping arm 64 and the sagger right clamping arm 65 constantly rising as the stacked saggers 20 increase. In addition, the arm lengths of the sagger left clamping arm 64 and the sagger right clamping arm 65 are in step with the total height sum of the number of saggers 20 to be stacked. During the stacking process and until the last sagger is stacked, the saggers can be made more reliable and will not collapse due to the protection of the sagger left clamping arm 64 and the sagger right clamping arm 65.
[0048] Assuming that five layers (i.e., five saggers 20) stacked in multiple rows, such as three or four rows (i.e., three or four rows), enter the kiln hearth, complete sintering, and exit the kiln hearth outlet, and that the stacked saggers 20 need to be separated (also known as "saggering" in the industry), the present invention, which is located at the hearth outlet, can perform this separation. Therefore, it can be undoubtedly determined that the present invention structure has two saggers per set of kilns, one at the hearth inlet and one at the hearth outlet, respectively.
[0049] Since the principle of splitting the sagger 20 is similar to the principle of stacking the sagger 20 and can be basically understood by analogy, the applicant only makes a brief description below.
[0050] by Figure 5For example, there are five saggers 20. When the aforementioned pressing bowl frame lifting cylinder 82 is activated, the pressing bowl frame lifting cylinder column 821 moves downward, driving the upper connecting plate 83 of the lifting slide bar downward, causing a set of lifting slide bars 85, together with the lower connecting plate 84 of the lifting slide bar, and the top sagger pressing and releasing mechanism 7 and the sagger stacking, extracting and separating releasing mechanism 6 connected with the lower connecting plate 84 of the lifting slide bar to move downward accordingly by the height of one sagger 20. The bottom sagger 20 in the stack of saggers 20, which is clamped by the left sagger clamping arm 64 and the right sagger clamping arm 65, reaches the sagger conveying roller 25. At this time, the stop roller 35 of the sagger stopping mechanism 3 is in an ascending state, that is, in a state of blocking the sagger passage. Then, the left clamping arm horizontal displacement driving cylinder 62 and the right clamping arm horizontal displacement driving cylinder 63 of the sagger work. As described above by the applicant, the left clamping arm horizontal displacement driving cylinder column 621 and the right clamping arm horizontal displacement driving cylinder column 631 of the sagger extend out of the cylinder body, driving the left clamping arm 64 and the right clamping arm 65 of the sagger to move in the direction of repelling (opening) each other, and the left extraction claw 642 and the right extraction claw 652 of the sagger both simultaneously leave the bottom, i.e., the edge of the bottom surface, of the sagger 20. Immediately afterwards, the pressing bowl frame lifting cylinder 82 works again, i.e., the pressing bowl frame lifting cylinder column 821 moves upward, in the opposite manner to the above, until the left clamping arm 64 and the right clamping arm 65 of the sagger are displaced upward by the height of one sagger 20. Then, the left clamping arm of the sagger and the right clamping arm and the left and right displacement driving cylinders 62 and 63 of the sagger work, so that the left clamping arm and the right clamping arm and the left and right displacement driving cylinders 621 and 631 of the sagger move into the cylinder bodies (retract), driving the left clamping arm 64 and the right clamping arm 65 of the sagger to move toward each other, that is, to move in the direction of closing each other, and the left extraction claw 642 and the right extraction claw 652 of the sagger simultaneously clamp the edge of the bottom surface of the sagger 20 at the bottom and form a Figure 6 The state shown in FIG. 1 is to clamp the bottom sagger 20 among the four saggers 20. The sagger 20 previously released on the sagger conveying roller 25 is clamped. Figure 5 The sagger 20 shown in the figure is released from the clamping and moves forward to the next station such as the aforementioned crushing station under the condition that the stop roller 35 moves downward due to the operation of the sagger stop mechanism 3, and then enters the unloading station, sagger cleaning station, and loading station in sequence. Since the previously released sagger 20 has been transported away by the sagger conveying roller 25, that is, it moves towards the subsequent crushing station, the light beam path is connected again, and the light receiver 102 sends a signal to the electrical controller, and the sagger frame lifting cylinder column 821 moves downward, and the same process as above is automatically Figure 5 The state releases a stacked sagger 20 again and presents Figure 7In the state shown, since the repeated action process or action principle until all the stacked saggers 20 are released is the same as the above, the applicant will not elaborate on them one by one.
[0051] In summary, the technical solution provided by the present utility model makes up for the shortcomings of the existing technology, successfully completes the invention task, and faithfully realizes the technical effects described by the applicant in the technical effect column above.
Claims
1. A material loading sack stacking and splitting device configured on a sack conveying line, comprising a frame (1); a sack conveying mechanism (2), the sack conveying mechanism (2) being arranged on the frame (1) and located at the lower part of the frame (1); a sack stopping mechanism (3) and a sack lifting mechanism (4), the sack stopping mechanism (3) and the sack lifting mechanism (4) being arranged on the frame (1) in a state corresponding to each other and being lifted up and down and corresponding to the lower part of the sack conveying mechanism (2); a pair of sack integration centering mechanisms (5), the pair of sack integration centering mechanisms (5) being arranged on the sack conveying mechanism (2) at a position corresponding to the upper part of the sack lifting mechanism (4); and a sack stacking extraction and splitting release mechanism (6), characterized in that: The invention also includes a top sagger pressing and releasing mechanism for applying a compressive force to the saggers in a stacked state and located at the top layer to prevent the upper and lower adjacent saggers from being misaligned, a sagger frame lifting and driving mechanism (8) for driving the top sagger pressing and releasing mechanism (7) together with the sagger stacking, extracting and splitting release mechanism (6) to move up and down, a sagger stacking action rhythm control mechanism (10) and a pair of sagger travel posture maintaining mechanisms (9), wherein the sagger frame lifting and driving mechanism (8) is arranged on the top of the frame (1), and the top sagger pressing and releasing mechanism (7) is arranged on the top layer of the frame (1). ) is connected to the pressing bowl frame lifting drive mechanism (8) at a position corresponding to the bottom of the pressing bowl frame lifting drive mechanism (8), the sagger stacking extraction and splitting release mechanism (6) is connected to the top sagger compression and release mechanism (7) and extends downward to between the opposite sides corresponding to the pair of sagger integration and centering mechanisms (5); the sagger stacking action rhythm control mechanism (10) is arranged on the frame (1) and corresponds to the top of the sagger conveying mechanism (2), and the pair of sagger travel posture maintaining mechanism (9) is arranged on the sagger conveying mechanism (2).
2. The device for stacking and splitting material saggers arranged on a sagger conveyor line according to claim 1, characterized in that: The frame (1) is in a well-shaped structure; the sagger conveying mechanism (2) is arranged above the lower front connecting crossbeam (11) and the lower rear connecting crossbeam (12) of the frame at the lower part of the frame (1); a left supporting beam (13) of the lower connecting crossbeam and a right supporting beam (14) of the lower connecting crossbeam are fixed between the opposite sides of the front connecting crossbeam (11) and the lower rear connecting crossbeam (12); the sagger stopping mechanism (3) and the sagger lifting mechanism (4) are arranged between the left supporting beam (13) and the right supporting beam (14) of the lower connecting crossbeam in a state corresponding to each other; the pair of sagger integrated centering mechanisms (5) are arranged on the sagger conveying mechanism (2) in a state corresponding to each other; a frame top square frame (15) is formed on the top of the frame (1), and the front and rear crossbeams of the frame top square frame (15) are fixed to the upper part of the frame (1). A left support beam (151) and a right support beam (152) of a Chinese-shaped frame are fixed on opposite sides of the frame in a state corresponding to each other on the left and right sides, and the pressing bowl frame lifting drive mechanism (8) is arranged between the upper part of the left support beam (151) and the right support beam (152) of the Chinese-shaped frame; the top-layer sagger pressing and releasing mechanism (7) together with the sagger stacking, extracting and splitting releasing mechanism (6) are connected to the pressing bowl frame lifting drive mechanism (8) in a position corresponding to the position between the left support beam (151) and the right support beam (152) of the Chinese-shaped frame; the sagger stacking action rhythm control mechanism (10) is arranged on the frame (1) in a state of forming a diagonal relationship and corresponds to the upper two sides of the sagger conveying mechanism (2); the pair of sagger moving posture maintaining mechanisms (9) are respectively distributed on the corresponding two sides of the length direction of the sagger conveying mechanism (2).
3. The device for stacking and splitting material saggers arranged on a sagger conveyor line according to claim 2, characterized in that: The sagger conveying mechanism (2) comprises a left supporting beam (21) of a sagger conveying roller, a right supporting beam (22) of a sagger conveying roller, a driving motor (23) of the sagger conveying roller, a driving reduction box (24) of the sagger conveying roller and a group of sagger conveying rollers (25). The left supporting beam (21) of the sagger conveying roller and the right supporting beam (22) of the sagger conveying roller are respectively fixed between the upper part of the front connecting crossbeam (11) of the lower part of the frame and the upper part of the rear connecting crossbeam (12) of the lower part of the frame in a state corresponding to each other on the left and right. The driving motor (23) of the sagger conveying roller is matched with the driving reduction box (24) of the sagger conveying roller and is driven by the driving reduction box (24) together with the sagger conveying roller driving motor (23) and the rear end right side of the sagger conveying roller right supporting beam (22), a group of sagger conveying rollers (25) are distributed in an interval state, the left end of each sagger conveying roller (25) is rotatably supported on the sagger conveying roller left supporting beam (21) by the sagger conveying roller left supporting bearing seat (251) fixed to the left side of the sagger conveying roller left supporting beam (21), and the sagger conveying roller left shaft head of the sagger conveying roller (25) extends to the left side of the sagger conveying roller left supporting bearing seat (251), and the right end of the sagger conveying roller (25) is fixed to the sagger conveying roller right supporting beam (22 ) is rotatably supported on the right supporting beam (22) of the sagger conveying roller. The middle part of the sagger conveying roller (25) is located between the left supporting beam (21) of the sagger conveying roller and the right supporting beam (22) of the sagger conveying roller and is provided with a pair of sagger bottom supporting roller sleeves (253). A double-row sprocket (254) is fixed on the left shaft head of the sagger conveying roller. The double-row sprockets (254) on the left shaft heads of two adjacent sagger conveying rollers are connected by a double-row sprocket transition transmission chain (2541). Among them, in a group of sagger conveying rollers (25), the first one located at the rear The front end of the sagger conveying roller is connected to the sagger conveying roller driving reduction box (24) in a transmission manner; the sagger stopping mechanism (3) and the sagger lifting mechanism (4) are arranged between the left support beam (13) and the right support beam (14) of the lower connecting crossbeam of the frame and correspond to the lower front end and the lower middle part between the opposite sides of the left support beam (21) and the right support beam (22) of the sagger conveying roller respectively; the pair of sagger integrated centering mechanisms (5) are respectively arranged above the middle part of the left support beam (21) and the right support beam (22) of the sagger conveying roller;The sagger travel posture maintaining mechanism (9) comprises a sagger travel left guide wheel frame (91) and a sagger travel right guide wheel frame (92), the sagger travel left guide wheel frame (91) is fixed on the right side of the length direction of the sagger conveying roller left support beam (21), the sagger travel left guide wheel frame (91) is arranged on the sagger travel left guide wheel frame (91) and along the length direction of the sagger travel left guide wheel frame (91), the sagger left guide roller shaft (911) is rotatably arranged on the sagger left guide roller shaft (911), the sagger travel right guide wheel frame (92) is fixed on the left side of the length direction of the sagger conveying roller right support beam (22) and corresponds to the sagger travel left guide wheel frame (91), and the sagger travel right guide wheel frame (92) is arranged on the sagger travel right guide wheel frame (92) and along the length direction of the sagger travel The right guide wheel frame (92) is provided with right guide roller shafts (921) of the sagger at intervals in the longitudinal direction, and a right side guide roller (9211) of the sagger is rotatably provided on the right guide roller shaft (921); the sagger stacking action rhythm control mechanism (10) comprises a light emitter (101) and a light receiver (102); the light emitter (101) is provided on the left vertical column of the frame in front of the frame (1) and corresponds to the upper left side of the front end of the left support beam (21) of the sagger conveying roller; the light receiver (102) is provided on the right vertical column of the frame in the rear of the frame (1) and corresponds to the upper right side of the rear end of the right support beam (22) of the sagger conveying roller; the light emitter (101) and the light receiver (102) form a diagonal relationship with each other.
4. The device for stacking and splitting material saggers arranged on a sagger conveyor line according to claim 3, characterized in that: The sagger stop mechanism (3) comprises a stop roller lifting drive cylinder seat connecting frame (31), a stop roller lifting drive cylinder (32), a pair of stop roller frame lifting guide rods (33), a stop roller frame (34) and a stop roller (35). The left end of the stop roller lifting drive cylinder seat connecting frame (31) is formed with a stop roller lifting drive cylinder seat connecting frame left fixed arm (311) facing upward, and the right end is formed with a stop roller lifting drive cylinder seat connecting frame right fixed arm (312) facing upward. The left fixed arm (311) of the cylinder seat connecting frame is fixed to the side of the front end of the left support beam (13) of the lower connecting cross beam of the frame, the right fixed arm (312) of the stop roller lifting drive cylinder seat connecting frame is fixed to the side of the front end of the right support beam (14) of the lower connecting cross beam of the frame, the stop roller lifting drive cylinder (32) is fixed to the rear side of the stop roller lifting drive cylinder seat (322), and the stop roller lifting drive cylinder seat (322) is directly or indirectly arranged on the stop roller lifting drive cylinder seat connecting frame (31). The middle part of the stop roller lifting driving cylinder column (321) of the stop roller lifting driving cylinder (32) is connected to the middle part of the stop roller frame (34) facing downward, a pair of stop roller frame lifting guide rods (33) correspond to the two sides of the stop roller lifting driving cylinder column (321) and the upper ends are connected to the two ends of the stop roller frame (34) facing downward, and the lower ends of the pair of stop roller frame lifting guide rods (33) are slidably matched with the cylinder body of the stop roller lifting driving cylinder (32) up and down, and the left end of the stop roller frame (34) faces upward. A stop roller left supporting arm (341) is formed, and a stop roller right supporting arm (342) is formed at the right end facing upwards, and the position of the stop roller left supporting arm (341) corresponds to the stop roller right supporting arm. The stop roller (35) is supported between the upper sides of the stop roller left supporting arm (341) and the stop roller right supporting arm (342) and corresponds to the space between two adjacent sagger conveying rollers in the group of sagger conveying rollers (25) through the stop roller shaft head. The sagger lifting mechanism (4) is located at the rear side of the stop roller lifting drive cylinder seat connecting frame (31).
5. The device for stacking and splitting material saggers arranged on a sagger conveyor line according to claim 4, characterized in that: The sagger lifting mechanism (4) comprises a sagger lifting arm lifting drive cylinder mounting frame (41), a sagger lifting arm lifting drive cylinder (42), a pair of cylinder column push block guide rods (43), a cylinder column push block (44), a sagger lifting arm seat (45) and a pair of sagger lifting arms (46). The sagger lifting arm lifting drive cylinder mounting frame (41) is shaped like The sagger arm lifting drive cylinder (42) is fixed to the middle part of the sagger arm lifting drive cylinder mounting frame (41) with its sagger arm lifting drive cylinder column (421) facing upwards. The middle part of the length direction of the cylinder column push block (44) is fixed to the end of the sagger arm lifting drive cylinder column (421) extending outside the cylinder body. A pair of cylinder column push block guide rods (43) correspond to the two sides of the sagger arm lifting drive cylinder column (421), and the upper ends of the pair of cylinder column push block guide rods (43) are fixed to the left and right ends of the cylinder column push block (44). , and the lower end slides up and down with the cylinder body of the sagger lifting arm lifting drive cylinder (42), the sagger lifting arm seat (45) is fixed with the cylinder column push block (44) and corresponds to the bottom between the pair of sagger integrated centering mechanisms (5), a pair of sagger lifting arms (46) are parallel to each other front and back and correspond to the space between the adjacent sagger conveying rollers, the pair of sagger lifting arms (46) are each fixed to the upper side of the sagger lifting arm seat (45) through a group of longitudinally spaced sagger lifting arm support rods (461) and are located above the sagger lifting arm seat (45) in a vacant state; a lifting arm anti-impact buffer strip (462) is fixed on the upper surface of the pair of sagger lifting arms (46) in the longitudinal direction; the stop roller lifting drive cylinder (32) and the sagger lifting arm lifting drive cylinder (42) are cylinders.
6. The device for stacking and splitting material saggers arranged on a sagger conveyor line according to claim 5, characterized in that: The pair of sagger integrated centering mechanisms (5) are respectively fixedly arranged on the middle upper surfaces of the left support beam (21) of the sagger conveying roller and the right support beam (22) of the sagger conveying roller in a face-to-face state, wherein the sagger integrated centering mechanism (5) fixedly arranged above the middle of the left support beam (21) of the sagger conveying roller includes a support beam fixing plate (51), a centering push block driving cylinder support frame (52), a centering push block driving cylinder (53), a centering push block connecting plate (54), a first centering push block (55) and a second centering push block (56); the support beam fixing plate (51) is adjusted and fixed to the middle upper surface of the left support beam (21) of the sagger conveying roller by fasteners; the centering push block driving cylinder support frame (52) is fixed to the middle upper side of the support beam fixing plate (51); The push block driving cylinder (53) is fixed on the centering push block driving cylinder support frame (52), the centering push block driving cylinder column (531) of the centering push block driving cylinder (53) faces right, the middle left side of the centering push block connecting plate (54) is fixed to the centering push block driving cylinder column (531), the middle left side of the height direction of the first centering push block (55) is fixed to the front right side of the centering push block connecting plate (54) in the state of adding the first cushion block (551), and the middle left side of the height direction of the second centering push block (56) is fixed to the rear right side of the centering push block connecting plate (54) in the state of adding the second cushion block (561), wherein the lower end faces of the first centering push block (55) and the second centering push block (56) are not in contact with the upper surface of the left support beam (21) of the sagger conveying roller.
7. The device for stacking and splitting material saggers arranged on a sagger conveyor line according to claim 2, characterized in that: The described bowl frame lifting drive mechanism (8) comprises a bowl frame lifting cylinder mounting plate (81), a bowl frame lifting cylinder (82), an upper connecting plate (83) of a lifting slide, a lower connecting plate (84) of a lifting slide, and a group of lifting slides (85). The bowl frame lifting cylinder mounting plate (81) is fixed between the left support beam (151) and the right support beam (152) of the square frame. The bowl frame lifting cylinder (82) is arranged on the upper side of the bowl frame lifting cylinder mounting plate (81). The bowl frame lifting cylinder column (821) of the bowl frame lifting cylinder (82) faces upward and is connected to the center position of the lower side of the lifting slide upper connecting plate (83). The lifting slide upper connecting plate (83) is rectangular in shape and is located at the bowl frame lifting cylinder (82). Above the frame, there are four lifting slides (85) distributed in a well shape, and the upper ends of the lifting slides (85) are connected to the upper connecting plate (83) of the lifting slides, and the middle part is slidably matched with the lifting slide sliding guide sleeves (851) arranged on the lifting cylinder mounting plate (81) of the pressing bowl frame, the number of which is equal to that of the group of lifting slides (85) and the position of which is corresponding to that of the group of lifting slides (85), and the lower ends of the group of lifting slides (85) are fixedly connected to the lower connecting plate (84) of the lifting slides below the square frame (15) extending to the top of the frame, and the top sagger pressing and releasing mechanism (7) together with the sagger stacking extraction and splitting releasing mechanism (6) are connected to the lower connecting plate (84) of the lifting slides at a position corresponding to the lower part of the lifting slides.
8. The device for stacking and splitting material saggers arranged on a sagger conveyor line according to claim 7, characterized in that: The top sagger pressing and releasing mechanism (7) comprises a top sagger pressing plate (71), a pair of front lifting sliding rods (72) and a pair of rear lifting sliding rods (73), the top sagger pressing plate (71) corresponds to the lower part of the lifting sliding rod lower connecting plate (84), a top sagger mouth front upper edge pressure strip (711) is formed on the front side of the top sagger pressing plate (71), and a top sagger mouth rear upper edge pressure strip (712) is formed on the rear side of the top sagger pressing plate (71), the top sagger mouth front upper edge pressure strip (711) and the top sagger mouth rear upper edge pressure strip (712) are parallel to each other front and back, and ... A pair of contact buffer blocks (74) at the corners of the upper edge of the sagger mouth are fixed on each side of the upper rear edge strip (712) of the mouth. A pair of front lifting sliding rods (72) are longitudinally spaced from each other. The upper ends of the pair of front lifting sliding rods (72) extend to the front upper side of the lifting slide lower connecting plate (84) and float up and down with the front upper side of the lifting slide lower connecting plate (84) through the front lifting sliding rod counterweight block (721) fixed at the upper end thereof. The middle parts of the pair of front lifting sliding rods (72) are matched with the front lifting sliding rod guide sleeves (722) fixed on the lifting slide lower connecting plate (84), and the lower ends are fixed to the front upper edge strip (711) of the top sagger mouth. The rear lifting sliding rods (73) are longitudinally spaced from each other and correspond to the rear of the pair of front lifting sliding rods (72). The upper ends of the pair of rear lifting sliding rods (73) extend to the upper rear side of the lower connecting plate (84) of the lifting sliding rod and float up and down with the upper rear side of the lower connecting plate (84) of the lifting sliding rod through the rear lifting sliding rod counterweight block (731) fixed at the upper end thereof. The middle part of the pair of rear lifting sliding rods (73) cooperates with the rear lifting sliding rod guide sleeve (732) fixed on the lower connecting plate (84) of the lifting sliding rod, and the lower end is fixed to the upper rear edge strip (712) of the top sagger mouth; the sagger stacking extraction and splitting release mechanism (6) is connected to the top The top sagger pressing plate (71) forms a sliding pair with the top sagger opening front upper edge strip (711) and the top sagger opening rear upper edge strip (712), wherein a sagger left clamping arm clearance cavity (75) is formed on the left side of the top sagger pressing plate (71) and between the left ends of the top sagger opening front upper edge strip (711) and the top sagger opening rear upper edge strip (712), and a sagger right clamping arm clearance cavity (76) is formed on the right side of the top sagger pressing plate (71) and between the right ends of the top sagger opening front upper edge strip (711) and the top sagger opening rear upper edge strip (712).
9. The device for stacking and splitting material saggers arranged on a sagger conveyor line according to claim 8, characterized in that: The sagger stacking extraction and splitting release mechanism (6) comprises a sagger clamping arm driving cylinder support seat (61), a sagger left clamping arm left and right displacement driving cylinder (62), a sagger right clamping arm left and right displacement driving cylinder (63), a sagger left clamping arm (64), a sagger right clamping arm (65), a sagger clamping arm front sliding guide rod (66) and a sagger clamping arm rear sliding guide rod (67), the sagger clamping arm driving cylinder support seat (61) is fixed on the upper side of the top sagger pressing plate (71), the sagger left clamping arm left and right displacement driving cylinder (62) and the sagger right clamping arm left and right displacement driving cylinder (63) are jointly arranged on the sagger clamping arm driving cylinder support seat (61) in a state of left and right corresponding to each other. 1), and the left clamping arm left-right displacement driving cylinder column (621) of the sagger left clamping arm left-right displacement driving cylinder (62) faces left, and the right clamping arm left-right displacement driving cylinder column (631) of the sagger right clamping arm left-right displacement driving cylinder (63) faces right, the end of the left clamping arm left-right displacement driving cylinder column (621) of the sagger left clamping arm is supported on the cylinder column left support seat (6211), and the cylinder column left support seat (6211) is fixed to the middle of the right side of the sagger left clamping arm sliding seat (641) located at the top of the sagger left clamping arm (64), the end of the right clamping arm left-right displacement driving cylinder column (631) of the sagger right clamping arm is supported on the cylinder column right support seat (6311), and the cylinder column The right supporting seat (6311) is fixed to the middle of the left side of the right clamping arm sliding seat (651) of the sagger located at the top of the right clamping arm (65) of the sagger, the top of the left clamping arm (64) of the sagger is fixed to the middle of the side of the left clamping arm sliding seat (641) of the sagger facing downward at a position corresponding to the position of the left clamping arm giving way cavity (75) of the sagger, the top of the right clamping arm (65) of the sagger is fixed to the middle of the side of the right clamping arm sliding seat (651) of the sagger facing downward at a position corresponding to the position of the right clamping arm giving way cavity (76) of the sagger, the lower ends of the left clamping arm (64) of the sagger and the right clamping arm (65) of the sagger extend downward in a longitudinal cantilever state, and correspond to the opposite sides between the pair of sagger integrated centering mechanisms (5). , a left extraction claw (642) of the sagger is formed on the right side of the lower end of the left clamping arm (64) of the sagger, and a right extraction claw (652) of the sagger is formed on the left side of the lower end of the right clamping arm (65) of the sagger, the left end and the right end of the front sliding guide rod (66) of the sagger clamping arm are respectively fixed to the front sliding guide rod seat (661) of the sagger clamping arm, and the front sliding guide rod seat (661) of the sagger clamping arm is fixed to the side of the front upper edge pressure strip (711) of the top sagger mouth facing upward, the left end and the right end of the rear sliding guide rod (67) of the sagger clamping arm are respectively fixed to the rear sliding guide rod seat (671) of the sagger clamping arm, and the rear sliding guide rod seat (671) of the sagger clamping arm is fixed to the side of the rear upper edge pressure strip (712) of the top sagger mouth facing upward,A front slider (6411) of the left clamping arm sliding seat of the sagger is fixed on the side of the front end facing downward, and a rear slider (6412) of the left clamping arm sliding seat of the sagger is fixed on the side of the rear end facing downward. A front slider (6511) of the right clamping arm sliding seat of the sagger is fixed on the side of the front end facing downward, and a rear slider (6512) of the right clamping arm sliding seat of the sagger is fixed on the side of the rear end facing downward. The front slider (6411) of the left clamping arm sliding seat of the sagger and the front slider (6511) of the right clamping arm sliding seat of the sagger form a sliding pair with the front sliding guide rod (66) of the sagger, and the rear slider (6412) of the left clamping arm sliding seat of the sagger and the rear slider (6512) of the right clamping arm sliding seat of the sagger form a sliding pair with the rear sliding guide rod (67) of the sagger.
10. The device for stacking and splitting material saggers arranged on a sagger conveyor line according to claim 9, characterized in that: The left support seat (6211) of the cylinder column and the right support seat (6311) of the cylinder column correspond to each other, and a left locking nut (6212) of the cylinder column (621) for driving the left clamping arm of the sagger for left and right displacement is threadedly provided at the end thereof, and the left locking nut (6212) of the cylinder column (621) for driving the left clamping arm of the sagger for left and right displacement is used to lock the end thereof with the left support seat (6211), and a right locking nut (6312) of the cylinder column (631) for driving the right clamping arm of the sagger for left and right displacement is threadedly provided at the end thereof, and the right locking nut (6312) of the cylinder column (631) for driving the right clamping arm of the sagger for left and right displacement is used to lock the end thereof with the right support seat (6311).
Citation Information
Patent Citations
Sagger folding and unfolding device
CN221587264U
Brooch (Thousand Xilong)
CN3154489D