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270 results about "Saggar" patented technology

A saggar is a type of kiln furniture. It is a ceramic boxlike container used in the firing of pottery to enclose or protect ware being fired inside a kiln. Traditionally, saggars were made primarily from fireclay. Saggars have been used to protect, or safeguard, ware from open flame, smoke, gases and kiln debris: the name may be a contraction of the word safeguard. Their use is widespread, including in China, Korea, Japan and the United Kingdom. Saggars are still used in the production of ceramics to shield ware from the direct contact of flames and from damage by kiln debris. Modern saggars are made of alumina ceramic, cordierite ceramic, mullite ceramic silicon carbide and in special cases from zirconia.

Preparation process for anticorrosion saggar for calcination of lithium battery cathode material

InactiveCN105084921AHas anti-alkali and anti-corrosion functionHighly corrosiveCordieriteSlurry
The invention discloses a preparation process for an anticorrosion saggar for calcination of a lithium battery cathode material. The preparation process includes the steps of primary aggregate preparation, secondary aggregate preparation, matrix material preparation and saggar preparation. The steps of primary aggregate preparation and secondary aggregate preparation sequentially comprise the procedures of powder preparation, ball milling slurry preparation, slurry preparation, slurry storage, blank preparation, blank drying and blank calcination. The step of matrix material preparation sequentially includes the procedures of matrix material burdening, matrix material ball milling and matrix material screening. The step of saggar preparation sequentially includes the procedures of saggar material preparation, bundling pressing, maintenance drying and high-temperature firing. Primary aggregates, secondary aggregates and a matrix material are mixed according to the process ratio to form a saggar material. The anticorrosion saggar has the alkali-resistant and anti-corrosion functions, and pure magnesium hydrate, aluminum oxide and silicon dioxide are calcinated to obtain high-purity cordierite material aggregates; magnesium-aluminum-rich spinel powder is added for preparing the matrix material, and the saggar is small in heat expansion coefficient, high in heat impact resistance and long in service life.
Owner:SUZHOU RUIBANG CERAMIC NEW MATERIAL

Lightweight saggar for roasting positive electrode material of lithium battery and preparation method thereof

The invention relates to a lightweight saggar for roasting a positive electrode material of a lithium battery and a preparation method thereof. The invention adopts the technical scheme which is characterized in that the preparation method comprises the following steps: firstly adopting 30-45wt% of spodumene, 30-40wt% of azorite, 10-20wt% of Suzhou soil and 5-10wt% of titanium dioxide as raw materials, adding 4-6wt% of water, and uniformly mixing to prepare glaze; then adopting 45-65wt% of mullite lightweight aggregate, 15-20wt% of kyanite, 10-20wt% of aluminium oxide micropowder and 10-20wt%of Suzhou soil as a mixture, adding a bonding agent with the amount being 10-15wt% of the amount of the mixture, uniformly mixing, and mechanically pressing and molding to obtain a saggar matrix; uniformly distributing the glaze onto the working surface of the bottom part of the saggar matrix, mechanically pressing again, drying, and insulating thermal for 3-10 hours under the condition with the temperature of 1,330-1,400 DEG C to prepare the lightweight saggar for roasting the positive electrode material of the lithium battery. The lightweight saggar and the preparation method have the beneficial effects that the production cost is low and the preparation process is simple; the prepared lightweight saggar for roasting the positive electrode material of the lithium battery is excellent inthermal shock stability, good in erosion resistance and long in service life.
Owner:广东山摩新材料科技有限公司

Case corrugated zirconium dioxide electric ceramic burning plate and manufacturing method thereof

InactiveCN101767991AApplicable sintering processHighlight substantiveElectricityElectrical performance
The invention discloses a case corrugated zirconium dioxide electric ceramic burning plate and a manufacturing method thereof, belongs to ceramic molded products using the zirconium dioxide as base materials, in particular to a bracket and a screen board for charging a sintering furnace special for ultra-thin zirconium dioxide electric ceramic products. The case corrugated zirconium dioxide electric ceramic burning plate comprises the following raw material components in mol percentage: 87 to 96 mol percent of zirconium dioxide ZrO2 and 4 to 13 mol percent of yttrium oxide Y2O3; and the manufacturing method for the case corrugated zirconium dioxide electric ceramic burning plate comprises the following steps: (1) preparing yttrium oxide stabilized zirconium dioxide ceramic materials; (2) performing dry pressing molding; and (3) sintering. The invention provides the case corrugated zirconium dioxide electric ceramic burning plate in which a plurality of V-shaped strips are connected and compounded with a saggar into a whole, and the manufacturing method thereof. The process for putting the V-shaped strips is saved; the work force is reduced; and the labor intensity of workers is lowered. The sintering space is enlarged without the matching of the saggar; the production capacity of the sintering furnace is improved, and the sintered product rate is improved. The electrical performance and physical performance of the products are greatly improved.
Owner:临沂临虹无机材料有限公司

Metal aluminum/silicon carbide-combined complex phase material and preparation method thereof

ActiveCN106187247APrevent oxidationCapable of plastic deformationPorosityMullite
The invention discloses a metal aluminum/silicon carbide-combined complex phase material and a preparation method thereof. The complex phase material is prepared by mixing and sintering powder and a binder. The powder is composed of the following components in percentage by weight: 90-95% of silicon carbide powder and 5-10% of aluminum powder. The metal aluminum used as the combination phase has plastic deformation capacity at normal temperature, and is capable of enhancing the forming density and reducing the porosity. The complex phase material can react with resin carbon residues at high temperature to generate high-melting-point aluminum carbide, or can be oxidized to generate aluminum oxide and silicon carbide and oxidized to generate silicon oxide so as to form a mullite phase, thereby improving the properties of the interface and preventing the silicon carbide inside the particles from being further oxidized. The complex phase material has the advantages of high melting point, high heat conductivity, low thermal expansivity, high thermal shock stability and high wear resistance. The material can be used as heat treatment furnace guide rails, liners, flame insulation plates, slabs, saggars and other ceramic kiln tools. The method has the characteristics of simple technique, favorable comprehensive properties of the product and the like. The product has the advantages of higher application temperature, high heat conductivity, high wear resistance, favorable thermal shock stability and favorable oxidation resistance.
Owner:唐山贝斯特高温材料有限公司

Cavity applying steam oven and steam oven

The invention discloses a cavity applying a steam oven. The cavity is formed by stretching and forming whole metal. The cavity comprises a front installation plate, a U-shaped frame and a rear plate, the cavity is formed by stretching and forming the front installation plate, the U-shaped frame and the rear plate at a time, the inner surface of the cavity formed by integrated stretching and forming is coated with an inorganic glassy material, and a metallic matrix of the cavity and the inorganic glassy material are used for coating and sticking through an enameling technology. The invention further provides the steam oven with the cavity. The cavity obtained by integrated stretching and forming is low in mold cost, no splicing gap exists, the consumption of sealing silica gel can be lowered, the sealing performance is good, the surface of the cavity can be completely covered with the inorganic glassy material, the rusting problem is eliminated, an enameled pressed steel plate is adopted for replacing expensive 304 stainless steel, the whole oven cost can be lowered, meanwhile the problems of yellowing and not resisting high temperature can be solved, the 400 DEG C or more high-temperature self-cleaning function can be achieved, and the problem that an existing steam oven is hard to clean is solved.
Owner:广东天倬智能家居有限公司

Foaming stone insulation board and preparation method thereof

InactiveCN101985403AImprove insulation effectFeldspar Chemical CompositionCeramicwareClaywaresTunnel kilnBrick
The invention discloses a foaming stone insulation board and a preparation method thereof, wherein the insulation board comprises the following components in percentage by weight: 90%-97% of feldspar, 2%-8% of mineralizer and 0.4%-2% of foaming agent. The preparation method comprises the following steps: firstly, mixing and grinding materials; then adopting a silicon carbide material for manufacturing a box body saggar; coating a clay anti-cohesion layer on the inner surface of the saggar; putting the mixed materials into the saggar and foaming and sintering the mixed materials in a tunnel kiln, wherein the sintering and foaming temperature is 1200-1250 DEG C; slowly cooling the mixed materials to obtain large blocky foaming stones; and cutting and processing the foaming stones into various blocky foaming stones. The foaming stone insulation board of the invention has the chemical composition and superior properties of the feldspar, the volume density is less than that of a light-weight insulating brick, the mechanical strength is higher than that of the light-weight insulating brick, the heat-insulating property is better than that of the light-weight insulating brick, the usage temperature is higher than that of foaming glass and foaming ceramics, and the foaming stone insulation board can be used for insulation of an outer layer of high-temperature equipment such as high-temperature kiln and the like, and can obviously improve the insulation effect.
Owner:WUXI INST OF ARTS & TECH +1

Combined manufacturing method of building exterior-wall thermal-insulation material

The invention relates to a building exterior-wall thermal-insulation material obtained by a combined manufacturing method and the combined manufacturing method. Raw materials of the building exterior-wall thermal-insulation material comprise an aggregate, a high-temperature binder and a low-temperature binder. The aggregate comprises expanded perlite, expanded vermiculite, pumice, expanded clay, expanded shale, expanded volcanic ash and expanded raw materials having a large amount of pores. The high-temperature binder comprises 45-60wt% of SiO2, 4-8wt% of Al2O3, 10-15wt% of CaO, 5-12wt% of B2O3, 1-8wt% of Na2O, 1-8wt% of K2O and 1-4wt% of ZnO. The low-temperature binder comprises water glass and bentonite. The combined manufacturing method has the characteristics that 1, in plate manufacture, the size and deformation can be controlled easily and the building exterior-wall thermal-insulation material is superior to foam light thermal-insulation materials; 2, compared with the foam thermal-insulation material manufacturing method utilizing a series of technological parameters such as a sintering temperature to control a heat conduction coefficient, the combined manufacturing method provided by the invention realizes heat conduction coefficient control only by raw material selection; 3, a sintering temperature is controlled in a range of 700-900 DEG C; and 4, in plate production, a roller kiln direct firing technology is utilized and kiln tools such as a base plate and a saggar are avoided so that a sintering heat utilization rate is high.
Owner:咸阳陶瓷研究设计院有限公司

Nano rodlike zirconium boride powder and preparation method thereof

The invention relates to nano rodlike zirconium boride powder and a preparation method thereof. According to the technical scheme, the preparation method comprises the step of uniformly mixing, by weight, 27-39% of zirconium oxide powder, 8-16% of boron carbide powder, 4-8% of non-formalized carbon powder, 12-26% of sodium chloride powder and 24-36% of potassium chloride powder, so that a mixture is obtained; putting a crucible containing the mixture into a saggar, then placing the saggar in a microwave oven, preserving the temperature for 20-40 minutes under the conditions that the vacuum degree is 10-50 Pa, argon atmosphere is provided, and the temperature ranges from 1000 DEG C to 1200 DEG C, conducting natural cooling, then conducting cleaning with deionized water, and preserving the temperature for 6-12 hours at the temperature of 65-80 DEG C in a vacuum drying box, so that the nano rodlike zirconium boride powder is obtained. The preparation method has the advantages of being low in cost, simple in process, low in reaction temperature, high in reaction velocity, suitable for industrialized production and environmentally friendly, and the obtained nano rodlike zirconium boride powder is high in purity, of a uniform rodlike structure, controllable in dimension, large in specific surface area and good in sintering property.
Owner:WUHAN UNIV OF SCI & TECH

Manufacturing process for die-casting saggars with refractory materials

The invention discloses a manufacturing process for die-casting saggars with refractory materials. A method that a mold is die-cast by a press is adopted. The mold comprises an upper mold core, wherein the upper mold core is provided with a cooling water channel and an exhaust pipeline, a lower mold core matched with the upper mold core is arranged below, and the lower mold core adopts a floating structure. During mold opening, the lower mold core rises to the highest position, and the refractory materials are evenly placed onto the floating mold core of a lower mold; a switch of the press is pressed to press the upper mold core downwards, when the upper mold core is pressed downwards to the floating mold core of the lower mold, the floating mold core of the lower mold drops along with the upper mold core, the bottom surface of the floating mold core of the lower mold is stopped from dropping when being pressed downwards to a working table surface of the press, the upper mold core drops continuously at the moment, the refractory materials distributed on the lower mold core are compacted, after compaction, the upper mold core rises, and the floating mold core of the lower mold returns to the initial position. The manufacturing process is convenient in blanking and can solve problems that a lot of air holes exist in the pressed saggars and the saggars are uneven in thickness.
Owner:浙江立鑫高温耐火材料有限公司
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