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Combined manufacturing method of building exterior-wall thermal-insulation material

A technology for thermal insulation materials and building exterior walls, applied in thermal insulation, building components, climate change adaptation, etc., can solve the problems of three-dimensional strength anisotropy and difficulty in use, and achieve easy control of deformation, high utilization rate of firing heat, The effect of low firing temperature

Active Publication Date: 2014-02-12
咸阳陶瓷研究设计院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But there is a disadvantage of three-dimensional strength anisotropy
Difficult to use

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Raw Materials: Aggregate: Expanded Perlite.

[0022] High temperature binder: SiO 2 50%, Al 2 o 3 4%, CaO 15%, B 2 o 3 10%, Na 2 O 8%, K 2 O 8%, ZnO 4%.

[0023] Low temperature binder: water glass.

[0024] Manufacturing method:

[0025] 1. Crush the expanded perlite into 0.1-3 mm particles;

[0026] 2. Grind the high temperature binder to 325 mesh fine powder;

[0027] 3. According to the weight ratio of aggregate 100: high temperature binder 40, add high temperature binder and stir evenly to make a mixture;

[0028] 4. Make a low-temperature binder solution: according to the weight ratio: water 100, low-temperature binder 5, add the low-temperature binder into water and stir evenly to make a 5% low-temperature binder solution;

[0029] 5. Add the mixture: the low-temperature binder solution at a ratio of 100:100; stir it evenly.

[0030] 6. Put the uniformly stirred material into the press, and press it into a flat shape.

[0031] 7. Put the formed o...

Embodiment 2

[0033] Aggregate: expanded vermiculite, expanded shale.

[0034] High temperature binder: SiO 2 55%, Al 2 o 3 6%, CaO 12%, B 2 o 3 12%, Na 2 O 6%, K 2 O 6%, ZnO 3%.

[0035] Low temperature binder: water glass.

[0036] Manufacturing method:

[0037] 1. Crush the expanded vermiculite and expanded shale to 0.1-3 mm particles respectively; weigh the two aggregates according to the weight ratio of expanded vermiculite 60: expanded shale 40;

[0038] 2. Grind the high-temperature binder to 325 mesh or finer.

[0039] 3. According to the weight ratio of aggregate 100: high-temperature binder 25, add high-temperature binder and stir evenly to make a mixture;

[0040] 4. Make a low-temperature binder solution: according to the weight ratio: water 100, low-temperature binder 7, add the low-temperature binder into water and stir evenly to make a 7% low-temperature binder solution;

[0041] 5. Add the mixture: the low-temperature binder solution at a ratio of 100:80; stir...

Embodiment 3

[0045] Aggregate: expanded perlite, expanded vermiculite, expanded clay.

[0046] High temperature binder: SiO 2 60%, Al 2 o 3 8%, CaO 15%, B 2 o 3 8%, Na 2 O 4%, K 2 O 4%, ZnO 1%.

[0047] Low temperature binder: 3% water glass solution, 2% bentonite.

[0048] Manufacturing method:

[0049] 1. Select expanded perlite with particles of 0.1-3 mm, crush the expanded vermiculite and expanded clay to particles of 0.1-3 mm respectively, and weigh according to the weight ratio of expanded perlite 50: expanded vermiculite 30: expanded clay 20 kind of aggregate;

[0050] 2. Grind the high-temperature binder to 325 mesh or finer.

[0051] 3. According to the weight ratio of aggregate 100: high temperature binder 35, add high temperature binder and stir evenly to make a mixture;

[0052] 4. Make a low-temperature binder solution: according to the weight ratio: water 100, low-temperature binder 3, add the low-temperature binder into water and stir evenly to make a 3% low-t...

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Abstract

The invention relates to a building exterior-wall thermal-insulation material obtained by a combined manufacturing method and the combined manufacturing method. Raw materials of the building exterior-wall thermal-insulation material comprise an aggregate, a high-temperature binder and a low-temperature binder. The aggregate comprises expanded perlite, expanded vermiculite, pumice, expanded clay, expanded shale, expanded volcanic ash and expanded raw materials having a large amount of pores. The high-temperature binder comprises 45-60wt% of SiO2, 4-8wt% of Al2O3, 10-15wt% of CaO, 5-12wt% of B2O3, 1-8wt% of Na2O, 1-8wt% of K2O and 1-4wt% of ZnO. The low-temperature binder comprises water glass and bentonite. The combined manufacturing method has the characteristics that 1, in plate manufacture, the size and deformation can be controlled easily and the building exterior-wall thermal-insulation material is superior to foam light thermal-insulation materials; 2, compared with the foam thermal-insulation material manufacturing method utilizing a series of technological parameters such as a sintering temperature to control a heat conduction coefficient, the combined manufacturing method provided by the invention realizes heat conduction coefficient control only by raw material selection; 3, a sintering temperature is controlled in a range of 700-900 DEG C; and 4, in plate production, a roller kiln direct firing technology is utilized and kiln tools such as a base plate and a saggar are avoided so that a sintering heat utilization rate is high.

Description

1. Technical field [0001] The invention relates to a combination method for manufacturing building exterior wall insulation materials and a manufacturing method thereof, in particular to a combination method for producing A-level inorganic non-metallic materials used for building exterior wall insulation. 2. Background technology [0002] From the perspective of social energy consumption structure, the world's building energy consumption has reached about 1 / 3 of the total energy consumption; it will gradually increase with the improvement of people's living standards. Among all building energy consumption, the energy consumption of building envelope accounts for a large proportion. The outer wall area accounts for most of the enclosure structure. Therefore, the thermal insulation technology of the outer wall has a great relationship with the reduction of building energy consumption and the improvement of indoor comfort. The basis of exterior wall insulation technology is th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/26E04B1/76
CPCY02A30/00Y02A30/244Y02B30/90
Inventor 刘纯李缨
Owner 咸阳陶瓷研究设计院有限公司
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