Lightweight wallboard with sound insulation function

By filling the sound insulation cotton layer in the lightweight wall panel and forming a grid structure with vertical and horizontal reinforcement ribs, the problem of insufficient sound insulation performance of traditional lightweight wall panels is solved, and high-efficiency sound insulation and enhanced overall performance of wall panels are achieved.

CN223202525UActive Publication Date: 2025-08-08GUANGDONG ZHUCHENG CONSTR IND CO LTD
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Patent Information

Application Number
CN202422276262.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-08
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

Traditional lightweight wall panels have shortcomings in sound insulation performance, which is difficult to meet the requirements of modern buildings for quiet and comfortable indoor environments.

Method used

The lightweight wall core with hollow structure is filled with a sound insulation cotton layer, and a stable mesh structure is formed through longitudinal and transverse reinforcement ribs to enhance the sound insulation performance and overall strength of the wall panel.

Benefits of technology

It significantly improves the sound insulation performance and overall strength of the wall panel, ensures quiet and comfortable indoor environment, enhances impact and shock resistance, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of building materials, in particular to a light wallboard with a sound insulation function, which comprises a light wall core, the interior of the light wall core is of a hollow structure and is filled with a sound insulation cotton layer, and a plurality of longitudinal reinforcing ribs which are uniformly and vertically arranged at equal intervals are embedded in the top of the light wall core. The interior of the light wall core adopts a hollow structure design and is filled with the sound insulation cotton layer, so that the overall weight of the wallboard is reduced, the wallboard is convenient to install and transport, the sound insulation cotton layer can effectively absorb and block sound transmission, the sound insulation performance of the wallboard is remarkably improved, the indoor environment is quiet and comfortable, and the service life of the wallboard is prolonged. The longitudinal reinforcing ribs are matched with the mounting slots in an inserting manner, so that the bearing capacity and the stability of the wallboard in the vertical direction are enhanced, the integrity and the rigidity of the wallboard structure are ensured, and deformation or damage caused by external force is prevented; and the transverse reinforcing ribs and the longitudinal reinforcing ribs are interwoven to form a stable grid structure, so that the overall strength and the impact resistance of the wallboard are enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of building materials, in particular to a lightweight wallboard with a sound insulation function. Background Art

[0002] With the continuous development of modern construction technology and the increasing demand for a high-quality living environment, lightweight wall panels, as a new building material, have gained widespread application in architectural decoration due to their light weight, easy installation, environmental friendliness, and energy-saving features. However, traditional lightweight wall panels often lack sound insulation performance, making them difficult to meet the requirements of modern buildings for a quiet and comfortable indoor environment. Traditional lightweight wall panels are often made of lightweight materials. While this reduces the weight of the wall, it often sacrifices sound insulation performance. These wall panels are unable to effectively block the transmission of external noise, resulting in a noisy indoor environment and affecting the quality of life of residents. Utility Model Content

[0003] The purpose of the present invention is to provide a lightweight wall panel with sound insulation function, so as to solve the problem of poor sound insulation performance of traditional lightweight wall panels mentioned in the above background technology.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A lightweight wall panel with sound insulation function, comprising a lightweight wall core, the interior of which is a hollow structure filled with a sound insulation cotton layer, a top of which is embedded with a plurality of evenly spaced and vertically arranged longitudinal reinforcing ribs, and a side wall of which is installed with a plurality of evenly spaced and horizontally arranged transverse reinforcing ribs;

[0006] A protective outer shell is provided on the surface of the lightweight wall core;

[0007] The top surface of the lightweight wall core is provided with an installation slot which is adapted to the size of the longitudinal reinforcement rib and is plug-fitted therein.

[0008] Preferably, the lightweight wall core is made of solid wood with a thickness of 2-4 mm.

[0009] Preferably, the thickness of the sound insulation cotton layer is 1-3 cm.

[0010] Preferably, the longitudinal reinforcement ribs include a main core and limiting strips arranged on both sides of the main core.

[0011] Preferably, the main core and the limiting strip are an integrally formed structure and have an I-shaped cross-section.

[0012] Preferably, a through hole having the same diameter as that of the transverse reinforcing rib is provided on the main core body.

[0013] Preferably, the transverse reinforcement rib includes a cross bar and a limiting head installed at one end of the cross bar.

[0014] Compared with the existing technology, the beneficial effects of the present invention are:

[0015] 1. In this lightweight wall panel with sound insulation function, the interior of the lightweight wall core adopts a hollow structure design and is filled with a sound insulation cotton layer, which not only reduces the overall weight of the wall panel and is convenient for installation and transportation, but also the sound insulation cotton layer can effectively absorb and block the propagation of sound, significantly improving the sound insulation performance of the wall panel, making the indoor environment quieter and more comfortable. The longitudinal reinforcement ribs are plugged into the installation slots to enhance the load-bearing capacity and stability of the wall panel in the vertical direction, and ensure the integrity and rigidity of the wall panel structure, preventing deformation or damage caused by external forces; the transverse reinforcement ribs and the longitudinal reinforcement ribs are interwoven to form a stable grid structure, which not only further enhances the overall strength and impact resistance of the wall panel, but also improves the seismic performance of the wall panel, ensuring the safe use of the wall panel in complex environments; the surface of the lightweight wall core is provided with a protective outer shell, which can effectively protect the internal lightweight wall core and sound insulation cotton layer from erosion and damage from the external environment, such as moisture-proof, mildew-proof, fire-proof, etc., thereby extending the service life of the wall panel.

[0016] 2. The thickness of the soundproofing cotton layer in this lightweight soundproofing wall panel is 1-3cm, which can effectively block the transmission of sound without excessively increasing the thickness and weight of the wall panel. The 1-3cm thick soundproofing cotton layer can provide good sound insulation and meet the sound insulation needs of most indoor environments.

[0017] 3. In this lightweight wall panel with sound insulation function, the main core and the limit strip are an integrally formed structure with an I-shaped cross-section, which enhances the rigidity and load-bearing capacity of the reinforcement. The I-shaped cross-section can effectively disperse and resist external forces, while the limit strip ensures the stability and accuracy of the reinforcement during installation to prevent displacement or loosening. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they provide further detailed explanations, but do not constitute a limitation to the present invention.

[0019] Figure 1 It is a structural diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the exploded structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;

[0022] The meaning of each number in the figure:

[0023] 10. Lightweight wall core; 11. Protective outer shell; 12. Mounting slot;

[0024] 20. Longitudinal reinforcement ribs; 21. Main core; 22. Limiting strips; 23. Through holes;

[0025] 30. Sound insulation cotton layer;

[0026] 40. Transverse reinforcement rib; 41. Cross bar; 42. Limiting head. DETAILED DESCRIPTION

[0027] The following will be combined with the embodiments of the present invention and the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] In the description of the present invention, it should be understood that the terms "center", "vertical", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0029] Lightweight wall panels with sound insulation properties, such as Figure 1-Figure 3As shown, it includes a lightweight wall core 10, the interior of the lightweight wall core 10 is a hollow structure, and is filled with a sound insulation cotton layer 30, the top of the lightweight wall core 10 is embedded with a number of evenly and equidistantly and vertically arranged longitudinal reinforcement ribs 20, and the side walls of the lightweight wall core 10 are installed with a number of evenly and equidistantly arranged transverse reinforcement ribs 40; the surface of the lightweight wall core 10 is provided with a protective outer shell 11; the top surface of the lightweight wall core 10 is provided with an installation slot 12 that is compatible with the size of the longitudinal reinforcement rib 20 and is plug-fitted; the interior of the lightweight wall core 10 adopts a hollow structure design and is filled with a sound insulation cotton layer 30, which not only reduces the overall weight of the wall panel and facilitates installation and transportation, but also the sound insulation cotton layer 30 can effectively absorb and block the propagation of sound, significantly improving the sound insulation of the wall panel. It can make the indoor environment quieter and more comfortable. The longitudinal reinforcement ribs 20 are plugged into the installation slots 12 to enhance the load-bearing capacity and stability of the wall panel in the vertical direction, and ensure the integrity and rigidity of the wall panel structure to prevent deformation or damage caused by external forces; the transverse reinforcement ribs 40 and the longitudinal reinforcement ribs 20 are interwoven with each other to form a stable grid structure, which not only further enhances the overall strength and impact resistance of the wall panel, but also improves the seismic performance of the wall panel, ensuring the safe use of the wall panel in complex environments; the surface of the lightweight wall core 10 is provided with a protective outer shell 11, which can effectively protect the internal lightweight wall core 10 and the sound insulation cotton layer 30 from erosion and damage from the external environment, such as moisture-proof, mildew-proof, fire-proof, etc., thereby extending the service life of the wall panel.

[0030] Furthermore, the lightweight wall core 10 is made of solid wood with a thickness of 2-4 mm, which not only ensures the lightness of the wall panel but also utilizes the natural strength and stability of the solid wood.

[0031] It is worth noting that the thickness of the sound insulation layer 30 is 1-3 cm, which can effectively block the propagation of sound without excessively increasing the thickness and weight of the wallboard. A sound insulation layer of 1-3 cm thickness can provide good sound insulation and meet the sound insulation requirements of most indoor environments.

[0032] Among them, the longitudinal reinforcement rib 20 includes a main core body 21 and a limiting strip 22 arranged on both sides of the main core body 21. The main core body 21 and the limiting strip 22 are an integrally formed structure and the cross-section is I-shaped, which enhances the rigidity and bearing capacity of the reinforcement rib. The I-shaped cross-section can effectively disperse and resist external forces, and the limiting strip 22 ensures the stability and accuracy of the reinforcement rib during the installation process to prevent displacement or loosening.

[0033] Specifically, a through hole 23 having the same diameter as the transverse reinforcement rib 40 is opened on the main core 21 to provide a precise positioning and fixing point for the installation of the transverse reinforcement rib 40 .

[0034] In addition, the transverse reinforcement rib 40 includes a cross bar 41 and a limiting head 42 installed at one end of the cross bar 41 .

[0035] The working principle of this lightweight wall panel with sound insulation function:

[0036] First, prepare a lightweight wall core 10, which has a hollow interior and is filled with a sound-insulating layer 30. At the top of the lightweight wall core 10, insert several evenly spaced, vertically arranged longitudinal reinforcing ribs 20 into appropriately sized mounting slots 12. This enhances the vertical load-bearing capacity and stability of the wall panel, ensuring its structural integrity and rigidity and preventing deformation or damage due to external forces.

[0037] Next, a number of uniformly and equidistantly arranged transverse reinforcement ribs 40 are installed on the side walls of the lightweight wall core 10. The transverse reinforcement ribs 40 and the longitudinal reinforcement ribs 20 are interwoven to form a stable grid structure, further enhancing the overall strength, impact resistance and seismic performance of the wall panel, ensuring that the wall panel can be used safely in complex environments.

[0038] Finally, a protective outer shell 11 is installed on the surface of the lightweight wall core 10 to effectively protect the internal lightweight wall core 10 and the sound insulation cotton layer 30 from erosion and damage by the external environment such as moisture, mildew, fire, etc., thereby extending the service life of the wall panel.

[0039] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A lightweight wall panel with sound insulation function, comprising a lightweight wall core (10), characterized in that: The interior of the lightweight wall core (10) is a hollow structure and is filled with a sound insulation cotton layer (30). The top of the lightweight wall core (10) is embedded with a plurality of longitudinal reinforcing ribs (20) that are evenly and equidistantly arranged vertically. The side walls of the lightweight wall core (10) are installed with a plurality of transverse reinforcing ribs (40) that are evenly and equidistantly arranged transversely. A protective outer shell (11) is provided on the surface of the lightweight wall core (10); The top surface of the lightweight wall core (10) is provided with an installation slot (12) that is compatible with the size of the longitudinal reinforcement rib (20) and is plug-fitted therewith.

2. The lightweight wall panel with sound insulation function according to claim 1, characterized in that: The lightweight wall core (10) is made of solid wood with a thickness of 2-4 mm.

3. The lightweight wall panel with sound insulation function according to claim 1, characterized in that: The thickness of the sound insulation cotton layer (30) is 1-3 cm.

4. The lightweight wall panel with sound insulation function according to claim 1, characterized in that: The longitudinal reinforcing rib (20) comprises a main core (21) and limiting strips (22) arranged on both sides of the main core (21).

5. The lightweight wall panel with sound insulation function according to claim 4, characterized in that: The main core (21) and the limiting strip (22) are an integrally formed structure and have an I-shaped cross section.

6. The lightweight wall panel with sound insulation function according to claim 4, characterized in that: The main core (21) is provided with a through hole (23) having the same diameter as the transverse reinforcing rib (40).

7. The lightweight wall panel with sound insulation function according to claim 1, characterized in that: The transverse reinforcing rib (40) comprises a cross bar (41) and a limiting head (42) installed at one end of the cross bar (41).