Built-in heat preservation cast-in-place concrete wallboard
By setting up insulation wall mechanisms and support components in the built-in insulation cast-in-place concrete wall panel, especially L-shaped pull-knot support and steel bar welded mesh, the problem of insolid bonding of the insulation board and the outer wall layer is solved, and more stable connections are achieved and the overall performance of the wall is improved.
Patent Information
- Application Number
- CN202421944143.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The insulation board of cast-in-place concrete built-in insulation wall is not strong enough to combine with the exterior wall layer, and the degree of wall integration is low.
The insulation wall mechanism is adopted that includes interior wall finish, reinforced concrete wall, two-four-five-thick graphite polystyrene board, five-zero-thick protective layer and decorative layer, and supports, especially L-shaped pull-knot support and steel bar welded mesh, are poured inside it for reinforcement and connection.
It improves the connection firmness and overall stability of the insulation wall, enhances the resistance to wind and earthquake loads, reduces the thermal bridge effect, and improves the insulation performance and construction efficiency of the wall.
Smart Images

Figure CN223202583U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building construction, in particular to a cast-in-situ concrete wall panel with built-in thermal insulation. Background Art
[0002] Cast-in-place concrete walls with built-in insulation are a construction technique that incorporates insulation materials directly within concrete walls. This wall structure combines the strength of traditional concrete walls with the thermal insulation properties of insulation materials, effectively improving the building's overall insulation and reducing energy consumption. However, after pouring, the bond between the insulation layer and the exterior wall surface is often weak. Existing cast-in-place concrete walls with built-in insulation lack a strong bond between the insulation board and the exterior wall, resulting in a low degree of wall integration. Therefore, we have developed a cast-in-place concrete wall panel with built-in insulation. Utility Model Content
[0003] In order to solve the problems raised in the above-mentioned background technology, the purpose of the present invention is to provide a built-in insulation cast-in-place concrete wall panel, which has the advantage of firm connection and solves the problem of insufficient connection between the insulation board and the outer wall layer of the cast-in-place concrete built-in insulation wall and low degree of wall integration.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a built-in thermal insulation cast-in-place concrete wall panel, including a thermal insulation wall mechanism, the thermal insulation wall mechanism includes an interior wall finish, the top of the interior wall finish is cast with a reinforced concrete wall, the top of the reinforced concrete wall is cast with a 245mm thick graphite polystyrene board, the top of the 245mm thick graphite polystyrene board is cast with a 50mm thick protective layer, the top of the 50mm thick protective layer is cast with a finishing layer, and the interior of the interior wall finish, reinforced concrete wall, 245mm thick graphite polystyrene board, 50mm thick protective layer and finishing layer are all cast with supporting components.
[0005] As a preferred embodiment of the present invention, the supporting component includes an L-shaped tie support, which is cast inside the interior wall finish, reinforced concrete wall, 245 thick graphite polystyrene board, 50 thick protective layer and finishing layer. There are several L-shaped tie supports and they are distributed at equal distances, and limiting discs are fixed on both sides of the surface of the L-shaped tie support.
[0006] As a preferred embodiment of the present invention, a steel welded mesh is cast on the top of the 245mm thick graphite polystyrene board.
[0007] As a preferred embodiment of the present invention, a protective layer welded mesh is cast on the top of the 50-thick protective layer.
[0008] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0009] 1. The utility model provides an insulation wall structure and supporting components so that the supporting components reinforce the insulation wall structure, making the insulation wall structure more stable, solving the problem of insufficient bonding between the insulation board and the outer wall layer of the cast-in-place concrete built-in insulation wall and the low degree of wall integration, and achieving a firm connection effect.
[0010] 2. The present invention provides a supporting component, and the L-shaped tie piece can firmly connect the insulation material with the concrete or other wall materials to form an integral structure. This connection helps to resist external forces such as wind loads and earthquake loads, and improve the overall stability and anti-destruction ability of the wall. The use of L-shaped tie pieces made of special materials in the insulation wall can reduce the thermal conductivity, thereby reducing the thermal bridge effect. Reducing the thermal bridge effect means that the insulation performance of the wall is improved, which helps to maintain a stable indoor temperature and reduce energy loss. The design of the L-shaped tie piece is usually easy to install, which can simplify the construction procedure and speed up the construction progress. The L-shaped design is particularly suitable for fixing in corners or curved parts, so that the insulation material can be more firmly attached. In these special structures, the use of high-quality anchors can ensure that the insulation material will not fall off or shift due to improper construction. The limit discs can limit the displacement of the insulation material during the concrete pouring process, ensuring the accurate position of the insulation material, thereby improving the integrity and stability of the wall. The limit discs are usually composed of support discs. These discs can further reduce thermal bridges because they increase the distance between the anchors and the concrete, reducing the path of heat transfer. The use of limit discs can ensure the accurate position of the insulation material before pouring concrete, reducing the additional adjustment work caused by position deviation. The limit discs can be adjusted according to different wall thicknesses and insulation material thicknesses to meet different building requirements.
[0011] 3. The utility model provides a steel welded mesh, which enhances the tensile strength of concrete, makes the combination of concrete and thermal insulation material more firmly, and improves the bearing capacity and compressive strength of the overall structure. When pouring concrete, the steel welded mesh can better disperse the load, improve the stability and safety of the wall, and the steel welded mesh can effectively control shrinkage cracks in the concrete hardening process, reduce the occurrence of cracks, and improve the overall waterproof performance of the wall. The steel welded mesh can increase the shear resistance of concrete, especially when the wall is subjected to lateral forces, and can better resist these forces. In earthquake areas, the steel welded mesh can significantly improve the seismic performance of the wall and reduce the risk of wall cracking during an earthquake. Compared with on-site tying of steel bars, the steel welded mesh is more convenient and quick, which can save construction time and labor costs. The use of steel welded mesh helps to ensure the quality of concrete pouring, reduce the occurrence of voids and cracks, and by improving the structural stability and durability of the wall, the steel welded mesh helps to extend the service life of the thermal insulation wall. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the utility model;
[0014] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model.
[0015] In the figure: 100, thermal insulation wall structure; 101, interior wall finishing; 102, reinforced concrete wall; 103, 245mm thick graphite polystyrene board; 104, 50mm thick protective layer; 105, finishing layer; 200, supporting component; 201, L-shaped tie support; 202, limiting disc. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0017] like Figures 1 to 3 As shown, the utility model provides a built-in thermal insulation cast-in-place concrete wall panel, including a thermal insulation wall mechanism 100, the thermal insulation wall mechanism 100 includes an interior wall finish 101, the top of the interior wall finish 101 is cast with a reinforced concrete wall 102, the top of the reinforced concrete wall 102 is cast with a 245mm thick graphite polystyrene board 103, the top of the 245mm thick graphite polystyrene board 103 is cast with a 50mm thick protective layer 104, the top of the 50mm thick protective layer 104 is cast with a finishing layer 105, and the interior of the interior wall finish 101, the reinforced concrete wall 102, the 245mm thick graphite polystyrene board 103, the 50mm thick protective layer 104 and the finishing layer 105 are all cast with supporting components 200.
[0018] refer to Figure 3 The support component 200 includes an L-shaped tie support 201, which is cast inside the interior wall finish 101, the reinforced concrete wall 102, the 245mm thick graphite polystyrene board 103, the 50mm thick protective layer 104 and the finishing layer 105. There are several L-shaped tie support 201 distributed at equal distances, and limiting discs 202 are fixed on both sides of the surface of the L-shaped tie support 201.
[0019] As a technical optimization solution of the present invention, by setting the support component 200, the L-shaped tie piece can firmly connect the insulation material with the concrete or other wall materials to form an integral structure. This connection helps to resist external forces such as wind loads and earthquake loads, and improves the overall stability and anti-destruction ability of the wall. The use of L-shaped tie pieces made of special materials in the insulation wall can reduce thermal conductivity, thereby reducing the thermal bridge effect. Reducing the thermal bridge effect means that the insulation performance of the wall is improved, which helps to maintain a stable indoor temperature and reduce energy loss. The design of the L-shaped tie piece is usually easy to install, which can simplify the construction procedure and speed up the construction progress. The L-shaped design is particularly suitable for fixation in corners or curved parts, so that the insulation material can be more firmly fixed. Fitting to these special structures, the use of high-quality anchors can ensure that the insulation material will not fall off or shift due to improper construction. The limiting disc 202 can limit the displacement of the insulation material during the concrete pouring process, ensuring that the position of the insulation material is accurate, thereby improving the integrity and stability of the wall. The limiting disc 202 is usually composed of supporting discs. These discs can further reduce thermal bridges because they increase the distance between the anchor and the concrete, reducing the path of heat transfer. The use of the limiting disc 202 can ensure the accurate position of the insulation material before pouring concrete, reducing additional adjustment work caused by position deviation. The limiting disc 202 can be adjusted according to different wall thicknesses and insulation material thicknesses to meet different building requirements.
[0020] refer to Figure 3 The top of the 245mm thick graphite polystyrene plate 103 is cast with a steel welded mesh.
[0021] As a technical optimization solution of the present invention, by setting up a steel welded mesh, the steel welded mesh enhances the tensile strength of concrete, makes the combination of concrete and insulation material more firmly, and improves the bearing capacity and compressive strength of the overall structure. When pouring concrete, the steel welded mesh can better disperse the load and improve the stability and safety of the wall. The steel welded mesh can effectively control shrinkage cracks during the hardening process of concrete, reduce the occurrence of cracks, and improve the overall waterproof performance of the wall. The steel welded mesh can increase the shear resistance of concrete, especially when the wall is subjected to lateral forces such as wind loads or seismic loads, it can better resist these forces. In earthquake areas, the steel welded mesh can significantly improve the seismic performance of the wall and reduce the risk of wall cracking during an earthquake. Compared with on-site tying of steel bars, the steel welded mesh is more convenient and quick, which can save construction time and labor costs. The use of steel welded mesh helps to ensure the quality of concrete pouring and reduce the occurrence of voids and cracks. By improving the structural stability and durability of the wall, the steel welded mesh helps to extend the service life of the insulation wall.
[0022] refer to Figure 3The top of the 50mm thick protective layer 104 is cast with a protective layer welded mesh.
[0023] As a technical optimization scheme of the present invention, by setting a protective layer welded mesh, the protective layer welded mesh enhances the structural strength of the protective layer, especially when pouring concrete or mortar, it can better disperse the load and improve the bearing capacity and compressive strength of the protective layer. The protective layer welded mesh can effectively control shrinkage cracks in the hardening process of concrete or mortar, reduce the occurrence of cracks, and improve the overall waterproof performance of the protective layer. The protective layer welded mesh can increase the shear resistance of the protective layer, especially when the protective layer is subjected to lateral forces such as wind loads or seismic loads, it can better resist these forces. In earthquake areas, the protective layer welded mesh can significantly improve the seismic performance of the protective layer and reduce the risk of cracking of the protective layer during an earthquake. The protective layer welded mesh is more convenient and quick than on-site tying of steel bars, which can save construction time and labor costs. By improving the structural stability and durability of the protective layer, the protective layer welded mesh helps to extend the service life of the insulation wall.
[0024] The working principle and use process of the utility model: When in use, the 245 thick graphite polystyrene board 103 is a highly efficient thermal insulation material, which can significantly improve the thermal insulation performance of the wall, reduce energy consumption and maintain a stable indoor temperature, enhance the structural strength, and the reinforced concrete wall 102 provides a strong structural support, which improves the bearing capacity and stability of the wall. The welded wire mesh in the 50 thick protective layer 104 enhances the structural strength of the protective layer, especially when pouring concrete or mortar, it can better disperse the load and improve the bearing capacity and compressive strength of the protective layer. The welded wire mesh in the 50 thick protective layer 104 can effectively control the shrinkage cracks in the hardening process of concrete or mortar, reduce the occurrence of cracks, and improve the overall waterproof performance of the protective layer. The welded wire mesh in the wall 102 and the 50-mm thick protective layer 104 can significantly improve the seismic performance of the wall and reduce the risk of wall cracking during an earthquake. The welded wire mesh in the reinforced concrete wall 102 and the 50-mm thick protective layer 104 can increase the shear resistance of the wall, especially when the wall is subjected to lateral forces such as wind loads or earthquake loads, and can better resist these forces. The welded wire mesh in the 50-mm thick protective layer 104 is more convenient and faster than on-site tying of steel bars, which can save construction time and labor costs. The welded wire mesh in the 50-mm thick protective layer 104 helps to ensure the quality of concrete or mortar pouring and reduce the occurrence of voids and cracks. The use of 245-mm thick graphite polystyrene board 103 ensures good bonding between the insulation material and concrete, improving the insulation wall The overall quality of the body, by improving the structural stability and durability of the wall, this composite wall structure helps to extend the service life of the insulation wall, good insulation performance can maintain a comfortable indoor temperature, reduce the use of air conditioning and heating systems, and thus improve living comfort, the interior wall finish 101 and the finishing layer 105 not only provide additional protection, but also improve the appearance of the wall, making it more beautiful and meeting decorative requirements, the L-shaped tie piece can firmly connect the insulation material with concrete or other wall materials to form an integral structure, this connection helps to resist external forces such as wind loads and earthquake loads, and improve the overall stability and anti-destruction ability of the wall, and the use of L-shaped tie pieces made of special materials in the insulation wall can reduce thermal conductivity, thereby Reducing the thermal bridge effect means that the thermal insulation performance of the wall is improved, which helps to maintain a stable indoor temperature and reduce energy loss. The design of the L-shaped anchor is usually easy to install, which can simplify the construction procedure and speed up the construction progress. The L-shaped design is particularly suitable for fixing corners or curved parts, so that the insulation material can be more firmly attached to these special structures. The use of high-quality anchors can ensure that the insulation material will not fall off or shift due to improper construction. The limiting disc 202 can limit the displacement of the insulation material during the concrete pouring process, ensuring that the position of the insulation material is accurate, thereby improving the integrity and stability of the wall. The limiting disc 202 is usually composed of supporting discs. These discs can further reduce thermal bridges.Because they increase the distance between the anchor and the concrete, reducing the heat transfer path, the use of the limit disc 202 can ensure the accurate position of the insulation material before pouring the concrete, reducing the additional adjustment work caused by position deviation. The limit disc 202 can be adjusted according to different wall thicknesses and insulation material thicknesses to meet different building requirements.
[0025] To sum up: this kind of built-in insulation cast-in-place concrete wall panel, by setting the insulation wall mechanism 100 and the support component 200, enables the support component 200 to reinforce the insulation wall mechanism 100, so that the insulation wall mechanism 100 can be more stably insulated, and solves the problem of insufficient bonding between the insulation board and the outer wall layer of the cast-in-place concrete built-in insulation wall and low degree of wall integration.
[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cast-in-situ concrete wall panel with built-in insulation, comprising an insulation wall structure (100), characterized in that: The thermal insulation wall structure (100) comprises an interior wall finish (101), a reinforced concrete wall (102) is cast on the top of the interior wall finish (101), a 245mm thick graphite polystyrene board (103) is cast on the top of the reinforced concrete wall (102), a 50mm thick protective layer (104) is cast on the top of the 245mm thick graphite polystyrene board (103), a finishing layer (105) is cast on the top of the 50mm thick protective layer (104), and a supporting component (200) is cast inside the interior wall finish (101), the reinforced concrete wall (102), the 245mm thick graphite polystyrene board (103), the 50mm thick protective layer (104) and the finishing layer (105).
2. The cast-in-situ concrete wall panel with built-in insulation according to claim 1, characterized in that: The support component (200) comprises an L-shaped tie support (201), and the L-shaped tie support (201) is cast inside the interior wall finish (101), the reinforced concrete wall (102), the 245mm thick graphite polystyrene board (103), the 50mm thick protective layer (104) and the finishing layer (105). A plurality of L-shaped tie support (201) are provided and distributed at equal distances, and limiting discs (202) are fixed on both sides of the surface of the L-shaped tie support (201).
3. The cast-in-situ concrete wall panel with built-in insulation according to claim 1, characterized in that: A steel welded mesh is cast on the top of the 245mm thick graphite polystyrene plate (103).
4. The cast-in-situ concrete wall panel with built-in insulation according to claim 1, characterized in that: A protective layer welded wire mesh is cast on the top of the 50mm thick protective layer (104).