Smelting furnace for aluminum profile

By setting a fixture and knob structure on the furnace cover of the aluminum profile furnace, combined with vacuum sealing and air pump system, the problems of poor wear resistance and thermal shock resistance of the furnace cover are solved, extending the service life, and improving production efficiency and energy efficiency.

CN223204710UActive Publication Date: 2025-08-08JIANGMEN YILI ALUMINUM CO LTD
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Patent Information

Application Number
CN202422468040.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-08
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The furnace cover of the existing aluminum profile cannot be reinforced, resulting in poor wear resistance, erosion resistance and thermal shock resistance, short service life, and cumbersome opening and closing, which affects production efficiency.

Method used

A furnace for aluminum profiles is designed. By setting a fixture, rotary rod and knob structure on the furnace cover, the furnace cover can be opened and reinforced. Combined with a vacuum sealing and air pump system, the structural stability and wear resistance of the furnace cover are improved, and heat loss is reduced.

Benefits of technology

It extends the service life of the furnace cover, reduces downtime and maintenance time, improves production efficiency and furnace body utilization, and reduces energy consumption and gas pollution.

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Abstract

The utility model relates to the technical field of smelting equipment, and discloses an aluminum profile smelting furnace which comprises a furnace body, supporting legs are fixed on the periphery of the bottom of the furnace body, the top of the furnace body is rotatably connected with a furnace cover through a hinge, a slag discharging opening is formed in the bottom of the furnace body, and a control panel is arranged at the front end of the furnace body. According to the smelting furnace for the aluminum profile, a rotary knob is screwed to drive a rotating rod to rotate in the base till the rotary knob does not limit a transverse plate any more, then the transverse plate is rotated to drive a fixing rod to be away from the furnace cover, a user can open the furnace cover conveniently, after the furnace cover is closed, the furnace cover is reinforced through the structure, and the structural stability of the furnace cover can be remarkably improved; compared with the prior art, the furnace cover can bear larger pressure and impact, the abrasion resistance, the scouring resistance and the thermal shock resistance of the furnace cover are enhanced, and therefore the service life of the furnace cover is prolonged, the shutdown maintenance time caused by damage of the furnace cover is shortened, and the utilization rate and the production efficiency of a furnace body are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of smelting equipment, in particular to a melting furnace for aluminum profiles. Background Art

[0002] Aluminum profile furnaces are key equipment in the aluminum profile processing process. They involve the melting and processing of aluminum. With the widespread application of aluminum profiles in aviation, automobiles, construction, machinery and other industries, the requirements for aluminum quality and processing efficiency are becoming higher and higher. Therefore, more efficient, energy-saving and environmentally friendly aluminum profile furnaces are needed to meet market demand.

[0003] A Chinese patent discloses a furnace for industrial aluminum profiles (authorization announcement number CN208366066U). The patented technology is rationally designed and very suitable for industrial aluminum profile furnaces. By providing a centrifuge and a filter device in a coordinated operation mode, the molten aluminum is discharged through the centrifuge and the aluminum slag is filtered and collected through the filter device. This can facilitate the rapid separation of the molten aluminum and the aluminum slag, effectively improve the filtration efficiency, and is simple and convenient, suitable for wide promotion.

[0004] In view of the above-mentioned and existing related technologies, the inventors believe that the following defects often exist: during the use of existing aluminum profile furnaces, since the furnace cover cannot be reinforced, the wear resistance, erosion resistance and thermal shock resistance of the furnace cover are poor, thereby shortening the service life of the furnace cover and increasing the cost of use. In addition, the opening and closing of the furnace cover is cumbersome, which reduces the efficiency of use. Utility Model Content

[0005] The technical problem to be solved by the present invention is that the existing technology has the disadvantage that the furnace cover of the aluminum profile melting furnace cannot be reinforced, resulting in a short service life of the furnace cover. For this reason, we propose a melting furnace for aluminum profiles.

[0006] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: a furnace for aluminum profiles, comprising a furnace body, support legs are fixed on all sides of the bottom of the furnace body, the top of the furnace body is connected to the furnace cover by hinges, a slag discharge port is provided at the bottom of the furnace body, a control panel is provided at the front end of the furnace body, fixed frames are fixed on both sides of the top of the furnace body, the interior of the fixed frame is rotatably connected to a horizontal plate by a rotating shaft, a fixing rod is fixed to one end of the horizontal plate, the bottom of the fixing rod is abutted against the top of the furnace cover, a base is fixed to the interior of the fixed frame, the internal thread of the base is connected to a rotating rod, a knob is fixed to the top of the rotating rod, and the bottom of the knob abuts against the top of the horizontal plate.

[0007] Preferably, a through groove is provided on the surface of the transverse plate, the interior of the through groove is slidably connected to a limit block, and the interior of the limit block is slidably connected to the rotating rod.

[0008] Preferably, a receiving seat is fixed on the top of the furnace body, an annular block is fixed on the bottom of the furnace cover, and an annular groove for plugging and cooperating with the annular block is provided on the top of the receiving seat.

[0009] Preferably, an inner cavity is provided inside the furnace body.

[0010] Preferably, an exhaust pipe is fixed through one side of the furnace body, a shell is fixed on the surface of the exhaust pipe, an exhaust pump is installed on the surface of the exhaust pipe located on the right side of the shell, a baffle is slidably connected to the inside of the shell, a connecting rod is fixed on the top of the baffle, a cross bar is fixed on the top of the connecting rod, both ends of the cross bar are slidably connected with sleeves, fixing plates are fixed on both sides of the top of the shell, and a plurality of limiting holes are provided on the surface of the fixing plates for use with the sleeves.

[0011] Preferably, a spring is fixed inside the sleeve, and the other end of the spring is fixed to the cross bar.

[0012] Preferably, a sealing groove for use with the baffle is provided inside the shell.

[0013] The technical effects and advantages of this utility model are:

[0014] In the utility model, the rotating rod is driven to rotate inside the base by turning the knob until the knob no longer restricts the horizontal plate, and then the horizontal plate is rotated to drive the fixing rod away from the furnace cover, making it convenient for the user to open the furnace cover. After the furnace cover is closed, the furnace cover is reinforced by the above structure, which can significantly improve its structural stability and enable it to withstand greater pressure and impact. The wear resistance, erosion resistance and thermal shock resistance of the furnace cover are enhanced, thereby extending the service life of the furnace cover, reducing the downtime and maintenance time caused by damage to the furnace cover, and improving the utilization rate and production efficiency of the furnace body.

[0015] In the utility model, an exhaust pipe is provided and connected with the inner cavity. By pulling the sleeve toward the cross bar, the sleeve is separated from the inside of the limiting hole. The cross bar can be pulled to drive the connecting rod to pull the baffle upward, and the air inside the inner cavity is extracted by using an air pump to form a vacuum, thereby avoiding heat loss and improving the efficiency of heat use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the split structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the split structure of the fixing frame of the utility model;

[0019] Figure 4This is a schematic diagram of the internal cross-sectional structure of the present invention;

[0020] Figure 5 This is a schematic diagram of the exhaust pipe structure of the present utility model;

[0021] Figure 6 This is a schematic diagram of the internal cross-sectional structure of the shell of the present invention.

[0022] Legend: 1. Furnace body; 2. Support legs; 3. Furnace cover; 4. Slag discharge port; 5. Control panel; 6. Fixed frame; 7. Horizontal plate; 8. Fixed rod; 9. Base; 10. Turning rod; 11. Knob; 12. Through slot; 13. Limit block; 14. Socket; 15. Annular slot; 16. Annular block; 17. Inner cavity; 18. Exhaust pipe; 19. Shell; 20. Vacuum pump; 21. Baffle; 22. Connecting rod; 23. Horizontal bar; 24. Sleeve; 25. Fixed plate; 26. Limit hole; 27. Spring; 28. Sealing groove. DETAILED DESCRIPTION

[0023] The present invention will now be described in further detail with reference to the accompanying drawings and preferred embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show components related to the present invention.

[0024] Reference Figures 1-6 As shown, the utility model provides a technical solution: a melting furnace for aluminum profiles, comprising a furnace body 1, supporting legs 2 are fixed around the bottom of the furnace body 1, the top of the furnace body 1 is rotatably connected to a furnace cover 3 through a hinge, a slag discharge port 4 is provided at the bottom of the furnace body 1, a control panel 5 is provided at the front end of the furnace body 1, fixing frames 6 are fixed on both sides of the top of the furnace body 1, the interior of the fixing frame 6 is rotatably connected to a horizontal plate 7 through a rotating shaft, a fixing rod 8 is fixed to one end of the horizontal plate 7, the bottom of the fixing rod 8 is in contact with the top of the furnace cover 3, a base 9 is fixed to the interior of the fixing frame 6, a rotating rod 10 is threadedly connected to the interior of the base 9, and a knob 11 is fixed to the top of the rotating rod 10. The bottom of the knob 11 abuts against the top of the cross plate 7. By turning the knob 11, the rotating rod 10 is driven to rotate inside the base 9 until the knob 11 no longer restricts the cross plate 7. Then, the cross plate 7 is rotated to drive the fixing rod 8 away from the furnace cover 3, making it convenient for the user to open the furnace cover 3. After the furnace cover 3 is closed, the furnace cover 3 is reinforced by the above structure, which can significantly improve its structural stability and enable it to withstand greater pressure and impact. The wear resistance, erosion resistance and thermal shock resistance of the furnace cover 3 are enhanced, thereby extending the service life of the furnace cover 3, reducing the downtime and maintenance time caused by damage to the furnace cover 3, and improving the utilization rate and production efficiency of the furnace body 1.

[0025] Reference Figure 3As shown, in this embodiment: a through groove 12 is provided on the surface of the horizontal plate 7, the interior of the through groove 12 is slidingly connected to a limit block 13, and the interior of the limit block 13 is slidingly connected to the rotating rod 10. By setting the structure of the through groove 12 and the limit block 13, the vertical direction of the rotating rod 10 can be restricted to avoid tilting. At the same time, the threaded connection between the rotating rod 10 and the base 9 will not change without the action of external force.

[0026] Reference Figure 2 As shown, in this embodiment: a receiving seat 14 is fixed to the top of the furnace body 1, and an annular block 16 is fixed to the bottom of the furnace cover 3. An annular groove 15 is provided on the top of the receiving seat 14 for plugging and cooperating with the annular block 16. By setting the structure of the receiving seat 14, the annular groove 15 and the annular block 16, when the furnace cover 3 is closed, a seal is formed between the annular block 16 and the annular groove 15, which reduces heat loss and leakage of gas in the furnace body 1, helps to maintain the temperature stability in the furnace body 1, improves smelting efficiency, and reduces energy consumption. At the same time, good sealing performance can also reduce the pollution of the gas in the furnace body 1 and improve the working environment.

[0027] Reference Figure 4 As shown, in this embodiment: an inner cavity 17 is opened inside the furnace body 1. By providing the inner cavity 17, a vacuum zone can be formed between the smelting chamber and the furnace body 1, further improving energy consumption and avoiding heat loss.

[0028] Reference Figure 4-Figure 6 As shown, in this embodiment: an exhaust pipe 18 is fixed through one side of the furnace body 1, and a shell 19 is fixed on the surface of the exhaust pipe 18. An exhaust pump 20 is installed on the surface of the exhaust pipe 18 on the right side of the shell 19. A baffle 21 is slidably connected to the inside of the shell 19, and a connecting rod 22 is fixed on the top of the baffle 21. A cross bar 23 is fixed on the top of the connecting rod 22. Both ends of the cross bar 23 are slidably connected to a sleeve 24. Fixed plates 25 are fixed on both sides of the top of the shell 19. The surface of the fixing plate 25 is provided with a plurality of limiting holes 26 for plugging and cooperating with the sleeve 24. By setting the exhaust pipe 18 and connecting it to the inner cavity 17, the sleeve 24 is pulled toward the cross bar 23 to move the sleeve 24 out of the limiting hole 26, and the cross bar 23 can be pulled to drive the connecting rod 22 to pull the baffle 21 upward, and the exhaust pump 20 is used to extract the gas inside the inner cavity 17 to form a vacuum, thereby avoiding heat loss and improving heat utilization efficiency.

[0029] Reference Figure 6As shown, in this embodiment: a spring 27 is fixed inside the sleeve 24, and the other end of the spring 27 is fixed to the cross bar 23. By setting the spring 27, when the sleeve 24 is pulled to move in the direction of the cross bar 23, the spring 27 is in a contracted state. The rebound force of the spring 27 can be used to quickly insert the sleeve 24 into the limiting hole 26, which is convenient for repeated use.

[0030] Reference Figure 6 As shown, in this embodiment: a sealing groove 28 is opened inside the shell 19 for use with the baffle 21. By providing the sealing groove 28, the sealing between the exhaust pipe 18 and the vacuum pump 20 can be ensured during the movement of the baffle 21, thereby avoiding gas leakage.

[0031] Working principle: The user turns the knob 11 to drive the rotating rod 10 to rotate inside the base 9 until the knob 11 no longer restricts the horizontal plate 7, and then rotates the horizontal plate 7 to drive the fixing rod 8 away from the furnace cover 3, making it easier for the user to open the furnace cover 3. After the furnace cover 3 is closed, the furnace cover 3 is reinforced by the above structure, which can significantly improve its structural stability and enable it to withstand greater pressure and impact. The wear resistance, erosion resistance and thermal shock resistance of the furnace cover 3 are enhanced, thereby extending the service life of the furnace cover 3 and reducing the damage caused by the furnace cover 3. The maintenance downtime caused by this is reduced, and the utilization rate and production efficiency of the furnace body 1 are improved. By setting the structure of the through groove 12 and the limit block 13, the vertical direction of the rotating rod 10 can be restricted to avoid tilting. At the same time, the threaded connection between the rotating rod 10 and the base 9 will not change without the action of external force. By setting the structure of the receiving seat 14, the annular groove 15 and the annular block 16, when the furnace cover 3 is closed, a seal is formed between the annular block 16 and the annular groove 15, which reduces the loss of heat and the leakage of gas in the furnace body 1. It helps to maintain the temperature stability in the furnace body 1, improve the smelting efficiency, and reduce energy consumption. At the same time, good sealing performance can also reduce the pollution of the furnace body 1 gas and improve the working environment. By setting the inner cavity 17, a vacuum zone can be formed between the smelting chamber and the furnace body 1, further improving energy consumption and avoiding heat loss. By setting the exhaust pipe 18 and connecting it to the inner cavity 17, the sleeve 24 is pulled toward the cross bar 23 to move the sleeve 24 out of the inside of the limit hole 26, and the cross bar 23 can be pulled to drive the connecting rod 22 to move the baffle 21 upward. Pull, and use the vacuum pump 20 to extract the gas inside the inner cavity 17 to form a vacuum, thereby avoiding heat loss and improving the efficiency of heat use. By setting the spring 27, when the sleeve 24 is pulled to move in the direction of the cross bar 23, the spring 27 is in a contracted state, and the rebound force of the spring 27 can make the sleeve 24 quickly inserted into the interior of the limiting hole 26, which is convenient for reuse. By setting the sealing groove 28, the sealing between the exhaust pipe 18 and the vacuum pump 20 can be ensured during the movement of the baffle 21 to avoid gas leakage.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A furnace for aluminum profiles, comprising a furnace body (1), characterized in that: Support legs (2) are fixed around the bottom of the furnace body (1), the top of the furnace body (1) is connected to the furnace cover (3) by hinges, the bottom of the furnace body (1) is provided with a slag discharge port (4), the front end of the furnace body (1) is provided with a control panel (5), fixed frames (6) are fixed on both sides of the top of the furnace body (1), the interior of the fixed frame (6) is connected to a horizontal plate (7) by a rotating shaft, a fixed rod (8) is fixed to one end of the horizontal plate (7), the bottom of the fixed rod (8) is in contact with the top of the furnace cover (3), a base (9) is fixed to the interior of the fixed frame (6), the interior of the base (9) is threadedly connected to a rotating rod (10), a knob (11) is fixed to the top of the rotating rod (10), and the bottom of the knob (11) is in contact with the top of the horizontal plate (7).

2. The aluminum profile melting furnace according to claim 1, characterized in that: A through groove (12) is provided on the surface of the transverse plate (7), the interior of the through groove (12) is slidably connected to a limit block (13), and the interior of the limit block (13) is slidably connected to the rotating rod (10).

3. The aluminum profile melting furnace according to claim 1, characterized in that: A receiving seat (14) is fixed on the top of the furnace body (1), an annular block (16) is fixed on the bottom of the furnace cover (3), and an annular groove (15) is provided on the top of the receiving seat (14) for plugging and cooperating with the annular block (16).

4. The aluminum profile melting furnace according to claim 1, characterized in that: An inner cavity (17) is provided inside the furnace body (1).

5. The aluminum profile melting furnace according to claim 1, characterized in that: An exhaust pipe (18) is fixed through one side of the furnace body (1), a shell (19) is fixed on the surface of the exhaust pipe (18), an air pump (20) is installed on the surface of the exhaust pipe (18) on the right side of the shell (19), a baffle (21) is slidably connected inside the shell (19), a connecting rod (22) is fixed on the top of the baffle (21), a cross bar (23) is fixed on the top of the connecting rod (22), both ends of the cross bar (23) are slidably connected to a sleeve (24), and fixed plates (25) are fixed on both sides of the top of the shell (19), and a plurality of limiting holes (26) are provided on the surface of the fixed plate (25) for plugging and cooperating with the sleeve (24).

6. The aluminum profile melting furnace according to claim 5, characterized in that: A spring (27) is fixed inside the sleeve (24), and the other end of the spring (27) is fixed to the crossbar (23).

7. The aluminum profile melting furnace according to claim 5, characterized in that: A sealing groove (28) is provided inside the housing (19) and is used in conjunction with the baffle (21).

Citation Information

Patent Citations

  • Smelting pot for industrial aluminum profile

    CN208366066U