Material sorting teaching practical training device

Abstract

The utility model discloses a material sorting teaching practical training device, which comprises a working table and is characterized in that a material pushing module is arranged on the working table, a conveying belt module is arranged on one side of the material pushing module, a door frame detection module is installed on the conveying belt module, a plurality of sensors are arranged in the door frame detection module, and the sensors are connected with the conveying belt module. A workpiece blocking mechanism is further arranged on the conveying belt module, an arc material blocking module is further arranged on the conveying belt module, and a sliding groove module installed on the workbench is arranged on one side of the workpiece blocking mechanism and one side of the arc material blocking module. According to the material sorting teaching practical training device, by arranging the modularized material pushing module, the door frame detection module, the conveying belt module, the workpiece blocking mechanism and the sliding groove module, the teaching process of material sorting is achieved, manual installation and learning of the automatic control process by personnel are facilitated, due to the fact that the modules are arranged in advance, the situation that the personnel independently assemble the modules is avoided, and the working efficiency is improved. And the teaching time is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of material sorting teaching models, in particular to a material sorting teaching training device. Background Art

[0002] Existing material sorting teaching and training devices use an integrated setup, lacking modular assembly. During the learning and installation process, personnel must install each component separately, wasting significant teaching time. Material sorting involves multiple functions, typically including a pusher, identification, conveyor, and storage mechanism. Each module needs to be connected to form a complete material sorting line. Since these devices are not modular, this increases the time wasted during course learning. Extensive research has been conducted on this issue. Utility Model Content

[0003] The technical problem to be solved by the present invention is to provide a material sorting teaching and training device, which can solve the problems in the above-mentioned existing technology.

[0004] The present invention is realized through the following technical solutions: a material sorting teaching and training device of the present invention includes a workbench, characterized in that a pushing module is provided on the workbench, a conveyor belt module is provided on one side of the pushing module, a gantry detection module is installed on the conveyor belt module, a plurality of sensors are provided in the gantry detection module, a workpiece blocking mechanism is also provided on the conveyor belt module, an arc blocking module is also provided on the conveyor belt module, the workpiece blocking mechanism and one side of the arc blocking module are provided with a slide chute module installed on the workbench.

[0005] A further technical solution is that the pushing module includes a column, which is installed on the workbench, a cylinder fixing plate is provided on one side of the column, a drop platform is provided on the top of the cylinder fixing plate, a barrel is provided on the top of the drop platform, workpieces are stacked in the barrel, a cylinder limiting plate is provided sliding on the cylinder fixing plate, a pushing block is installed on one side of the cylinder limiting plate, a pushing cylinder is provided at the bottom of the cylinder fixing plate, and the push rod of the pushing cylinder is fixed to the cylinder limiting plate.

[0006] According to a further technical solution, a groove is provided on one side of the pushing block.

[0007] According to a further technical solution, the gantry detection module includes a gantry mounting plate, a first optical fiber sensor and an inductive sensor are provided on the front and rear sides of the gantry mounting plate, and a displacement sensor is provided on the upper side of the gantry mounting plate.

[0008] According to a further technical solution, the conveyor belt module includes a bracket, a second optical fiber sensor is mounted on the bracket, and a continuously running rubber belt is arranged around the bracket.

[0009] According to a further technical solution, L-shaped brackets are provided on the front and rear sides of the bracket, and the L-shaped brackets are fixedly mounted on the workbench.

[0010] According to a further technical solution, the workpiece blocking mechanism includes a swing cylinder bracket, which is fixed to the conveyor belt module. A swing cylinder is provided on one side of the swing cylinder bracket, and a shift rod is provided on the rotating part of the swing cylinder.

[0011] A further technical solution is that the slide module includes a first connecting plate, second connecting plates are arranged on the left and right sides of the first connecting plate, the second connecting plate is fixed to the first connecting plate through a connecting component, and also includes a slide bracket, the slide bracket is installed and fixed to one of the second connecting plates through an angle adjustment component, and the slide bracket is installed and fixed to the workbench.

[0012] According to a further technical solution, the connecting assembly includes a slide rib, the slide rib is a concave structure, and the first connecting plate and the second connecting plate are respectively fixed to the bottom and left and right sides of the slide rib.

[0013] A further technical solution is that the angle adjustment assembly includes a slide plate, the slide plate is installed and fixed to the first connecting plate, an arc groove is provided in the slide plate, a first screw and a second screw are provided in the slide bracket, the first screw and the second screw pass through the slide bracket, and also includes a slide nut block, the first screw and the second screw are threadedly connected and fixed to the slide nut block, the first screw passes through the arc groove, and the second screw rotates through the slide plate.

[0014] The beneficial effects of the present invention are: 1. The material sorting teaching and training device realizes the teaching process of material sorting by setting a modular pushing module, a gantry detection module, a conveyor belt module, a workpiece blocking mechanism and a slide module, which is convenient for personnel to carry out hands-on installation and learn the automation control process. Since the modules are pre-set, personnel do not need to assemble the modules separately, which saves teaching time.

[0015] Second, the slide module is connected separately by providing a variety of clips, and its tilt angle can also be changed, making installation and debugging more convenient for personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] For ease of explanation, the present invention is described in detail with reference to the following specific embodiments and accompanying drawings.

[0017] Figure 1 This is a schematic diagram of the overall structure of a material sorting teaching and training device of the present utility model;

[0018] Figure 2 for Figure 1 Schematic diagram of the rear structure of the training device;

[0019] Figure 3 for Figure 1 Schematic diagram of the structure of the middle push module;

[0020] Figure 4 for Figure 3 Schematic diagram of the rear structure of the middle push module;

[0021] Figure 5 for Figure 1 Schematic diagram of the structure of the middle mast detection module;

[0022] Figure 6 for Figure 1 Schematic diagram of the structure of the middle conveyor belt module;

[0023] Figure 7 for Figure 6 Schematic diagram of the internal structure of the middle conveyor belt module;

[0024] Figure 8 for Figure 1 Schematic diagram of the structure of the workpiece blocking mechanism;

[0025] Figure 9 for Figure 1 Schematic diagram of the structure of the middle chute module;

[0026] Figure 10 for Figure 9 Internal schematic diagram of the middle chute module;

[0027] In the figure, the workbench 11, the pushing module 12, the gantry detection module 13, the conveyor belt module 14, the workpiece blocking mechanism 15, the slide module 17, the control terminal group 18, the arc blocking module 19, the cylinder limit plate 21, the cylinder fixing plate 23, the pushing cylinder 24, the pushing block 25, the drop platform 26, the barrel 27, the column 28, the groove 29, the first optical fiber sensor 31, the gantry mounting plate 33, the displacement sensor 34, the inductance sensor 35, the second optical fiber sensor 41, the rubber belt 42, the reduction motor 46, the L-shaped bracket 47, the bracket 48, the first roller 51, the second roller 53, the power roller 54, the swing cylinder bracket 61, the lever 62, the swing cylinder 63, the slide bracket 71, the slide support plate 72, the slide retaining edge 73, the first connecting plate 74, the second connecting plate 75, the first screw 76, the second screw 77, the arc groove 82, and the slide nut block 83. DETAILED DESCRIPTION

[0028] like Figures 1-10 As shown, the utility model is described in detail. For the convenience of description, the directions mentioned below are defined as follows: the up, down, left, right, front and back directions mentioned below are the same as Figure 1 The up, down, left, right, front and back directions of the projection relationship are consistent. A material sorting teaching and training device of the present invention comprises a workbench 11. A pushing module 12 is provided on the workbench 11. The pushing module 12 is used to load workpieces. The workpieces are arranged according to material, color and defect. Three kinds of materials are provided in this scheme. A conveyor belt module 14 is provided on one side of the pushing module 12. The conveyor belt module 14 is an existing technology. The conveyor belt is driven by a motor to move continuously. A gantry detection module 13 is installed on the conveyor belt module 14. A plurality of sensors are provided in the gantry detection module 13 for identifying the material of the workpiece. The conveyor belt module 14 is also provided with a workpiece blocking mechanism 15, which can block the workpiece after work. The conveyor belt module 14 is also provided with an arc blocking module 19. The workpiece blocking mechanism 15 and the arc blocking module 19 are provided on one side with a chute module 17 installed on the workbench 11. The chute module 17 is used to receive the falling workpiece. When the workpiece moves to one side of the chute module 17, the three workpieces are pushed into the chute module 17 according to a preset program under the action of the workpiece blocking mechanism 15 and the arc blocking module 19 to realize the sorting function.

[0029] Advantageously, an IO terminal module can be provided on one side of the pushing module 12, the gantry detection module 13 and the conveyor belt module 14, and a control terminal group 18 can also be provided on the workbench 11. The IO terminal module and the control terminal group 18 are used to connect the wires to the controller. The controller can be a PLC, a single-chip microcomputer or a computer host, and the program in the controller is used to control the operation of the pushing module 12, the gantry detection module 13, the conveyor belt module 14 and the workpiece blocking mechanism 15.

[0030] Beneficially, the pushing module 12 includes a column 28, which is installed on the workbench 11. A cylinder fixing plate 23 is provided on one side of the column 28, a drop platform 26 is provided on the top of the cylinder fixing plate 23, a barrel 27 is provided on the top of the drop platform 26, the barrel 27 is provided through the upper and lower parts, and workpieces are stacked in the barrel 27. A cylinder limiting plate 21 is slidingly provided on the cylinder fixing plate 23, a pushing block 25 is installed on one side of the cylinder limiting plate 21, a pushing cylinder 24 is provided at the bottom of the cylinder fixing plate 23, and the push rod of the pushing cylinder 24 is fixed to the cylinder limiting plate 21.

[0031] Advantageously, a groove 29 is provided on one side of the pusher block 25, and the groove 29 is used to push the workpiece to move.

[0032] Beneficially, the gantry detection module 13 includes a gantry mounting plate 33, and a first optical fiber sensor 31 and an inductive sensor 35 are provided on the front and rear sides of the gantry mounting plate 33, and a displacement sensor 34 is provided on the upper side of the gantry mounting plate 33. The gantry mounting plate 33 is installed on the conveyor belt module 14. When the workpiece is conveyed on the conveyor belt module 14, the first optical fiber sensor 31, the inductive sensor 35 and the displacement sensor 34 are used to identify the information of the workpiece to feed back the workpiece information to the IO terminal module and connect it to the controller.

[0033] Advantageously, the conveyor belt module 14 includes a bracket 48 on which a second optical fiber sensor 41 is mounted. The second optical fiber sensor 41 is located on the left side of the gantry detection module 13 and is used to identify information about the workpiece. A continuously running rubber belt 42 is arranged around the bracket 48 and is used to convey the workpiece.

[0034] Advantageously, L-shaped brackets 47 are provided on the front and rear sides of the bracket 48 , and the L-shaped brackets 47 are fixedly mounted on the workbench 11 .

[0035] Advantageously, a reduction motor 46 is provided on the rear side of the bracket 48, and a power roller 54 is provided on one side of the reduction motor 46 for power connection. A plurality of first rollers 51 and second rollers 53 are provided for rotation in the bracket 48, and the rubber belt 42 passes around the outer surfaces of the first rollers 51 and the second rollers 53, and is arranged to be against the power roller 54. The power roller 54 is connected to the rubber belt 42 for power, so that the rubber belt 42 can run continuously.

[0036] Advantageously, the workpiece blocking mechanism 15 includes a swing cylinder bracket 61, which is fixed to the conveyor belt module 14. A swing cylinder 63 is provided on one side of the swing cylinder bracket 61, and a shift rod 62 is provided at the rotating part of the swing cylinder 63. The swing cylinder 63 is driven to rotate by gas to realize the rotation function of the shift rod 62.

[0037] Advantageously, the slide module 17 includes a first connecting plate 74, and second connecting plates 75 are provided on the left and right sides of the first connecting plate 74. The second connecting plate 75 is fixed to the first connecting plate 74 through a connecting component. It also includes a slide bracket 71, and the slide bracket 71 is installed and fixed to one of the second connecting plates 75 through an angle adjustment component. The slide bracket 71 is installed and fixed to the workbench 11.

[0038] Advantageously, the connecting assembly includes a slide rib 73 having a concave structure, and the first connecting plate 74 and the second connecting plate 75 are respectively fixed to the bottom and left and right sides of the slide rib 73 .

[0039] The lock member 71 is fixed with the first locking cam 74 and the second locking cam 76 , so that the locking cam 71 is locked and the locking cam 76 can be locked together.

[0040] The workpiece in this teaching process is a round block object. When the pushing module 12 is working, the workpiece is first accumulated in the barrel 27 and located on the pushing block 25. When the workpiece is pushed out, the pushing cylinder 24 works and uses its push rod to drive the cylinder limit plate 21 and the pushing block 25 to move away from the workpiece first. The workpiece falls freely and is placed on the cylinder fixing plate 23. Then the pushing cylinder 24 stops working and resets, so that the pushing block 25 uses its internal groove 29 to push the workpiece toward the conveyor belt module 14, so that the workpiece is located on the rubber belt 42.

[0041] After the workpiece passes through the gantry detection module 13, the first optical fiber sensor 31, the inductive sensor 35 and the displacement sensor 34 start working. The first optical fiber sensor 31, the inductive sensor 35 and the displacement sensor 34 are existing technologies. The displacement sensor 34 can identify the height of the workpiece. The inductive sensor 35 and the first optical fiber sensor 31 can identify the size, dimensions and position of the workpiece. According to the workpiece information collected by the sensor, the controller program controls the operation of the rubber belt 42 in the conveyor belt module 14 according to the pre-set workpiece information, so that the workpiece is driven by the conveyor belt module 14 to the side of the slide module 17 at different positions.

[0042] After the reduction motor 46 in the conveyor belt module 14 starts working, it drives the power roller 54 to rotate, and the power roller 54 drives the rubber belt 42 to run continuously. The running time of the rubber belt 42 represents the distance that the workpiece can be driven to move. The corresponding working time is set in advance according to the type of workpiece, so that different workpieces are located on the side of the chute module 17 at the corresponding position, that is, the first type of workpiece corresponds to the first chute module 17, and so on.

[0043] When the workpiece blocking mechanism 15 is working, the swing cylinder 63 drives the lever 62 to rotate, so that the lever 62 is located on the upper side of the rubber belt 42 to block the advancement of the workpiece, and under the arc shape of the lever 62, the workpiece is guided into the slide module 17, so that the workpiece moves to the slide module 17. The arc blocking module 19 also plays the same role, which is used to guide the workpiece to the slide module 17 at the end of the conveyor belt module 14.

[0044] The chute module 17 is tilted and can provide downward sliding power to the workpieces, thereby facilitating their stacking.

[0045] The above is only a specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the present invention; therefore, the protection scope of the present invention should be based on the protection scope defined in the claims.

Claims

1. A material sorting teaching and training device, comprising a workbench (11), characterized in that: The workbench (11) is provided with a pushing module (12), a conveyor belt module (14) is provided on one side of the pushing module (12), a gantry detection module (13) is installed on the conveyor belt module (14), a plurality of sensors are provided in the gantry detection module (13), a workpiece blocking mechanism (15) is also provided on the conveyor belt module (14), an arc blocking module (19) is also provided on the conveyor belt module (14), and a chute module (17) installed on the workbench (11) is provided on one side of the workpiece blocking mechanism (15) and the arc blocking module (19).

2. A material sorting teaching and training device according to claim 1, characterized in that: The pushing module (12) includes a column (28), the column (28) is installed on the workbench (11), a cylinder fixing plate (23) is provided on one side of the column (28), a drop platform (26) is provided on the top of the cylinder fixing plate (23), a barrel (27) is provided on the top of the drop platform (26), workpieces are stacked in the barrel (27), a cylinder limiting plate (21) is provided on the cylinder fixing plate (23) for sliding, a pushing block (25) is installed on one side of the cylinder limiting plate (21), a pushing cylinder (24) is provided at the bottom of the cylinder fixing plate (23), and a push rod of the pushing cylinder (24) is fixed to the cylinder limiting plate (21).

3. A material sorting teaching and training device according to claim 2, characterized in that: A groove (29) is provided on one side of the pushing block (25).

4. A material sorting teaching and training device according to claim 1, characterized in that: The gantry detection module (13) comprises a gantry mounting plate (33), a first optical fiber sensor (31) and an inductive sensor (35) are provided on the front and rear sides of the gantry mounting plate (33), and a displacement sensor (34) is provided on the upper side of the gantry mounting plate (33).

5. The material sorting teaching and training device according to claim 1, characterized in that: The conveyor belt module (14) comprises a bracket (48), a second optical fiber sensor (41) is mounted on the bracket (48), and a continuously running rubber belt (42) is arranged around the bracket (48).

6. A material sorting teaching and training device according to claim 5, characterized in that: L-shaped brackets (47) are provided on the front and rear sides of the bracket (48), and the L-shaped bracket (47) is fixedly mounted on the workbench (11).

7. The material sorting teaching and training device according to claim 1, characterized in that: The workpiece blocking mechanism (15) comprises a swing cylinder bracket (61), the swing cylinder bracket (61) is fixedly mounted on the conveyor belt module (14), a swing cylinder (63) is provided on one side of the swing cylinder bracket (61), and a shifting rod (62) is provided at the rotating portion of the swing cylinder (63).

8. A material sorting teaching and training device according to any one of claims 1 to 7, characterized in that: The slide module (17) includes a first connecting plate (74), and second connecting plates (75) are provided on the left and right sides of the first connecting plate (74). The second connecting plate (75) is fixed to the first connecting plate (74) through a connecting component. The slide module (17) also includes a slide bracket (71), and the slide bracket (71) is fixed to one of the second connecting plates (75) through an angle adjustment component. The slide bracket (71) is fixed to the workbench (11).

9. The material sorting teaching and training device according to claim 8, characterized in that: The connecting assembly comprises a slide rib (73), the slide rib (73) is a concave structure, and the first connecting plate (74) and the second connecting plate (75) are respectively fixed to the bottom and left and right sides of the slide rib (73).

10. The material sorting teaching and training device according to claim 8, characterized in that: The angle adjustment component includes a slide plate (72), the slide plate (72) is fixedly mounted on the first connecting plate (74), an arc groove (82) is provided in the slide plate (72), a first screw (76) and a second screw (77) are provided in the slide bracket (71), the first screw (76) and the second screw (77) pass through the slide bracket (71), and further includes a slide nut block (83), the first screw (76) and the second screw (77) are threadedly connected and fixed to the slide nut block (83), the first screw (76) passes through the arc groove (82), and the second screw (77) rotates and passes through the slide plate (72).

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