High-temperature-resistant composite cable and processing equipment thereof

Abstract

The utility model relates to the technical field of cable processing, in particular to a high-temperature-resistant composite cable and processing equipment thereof, which comprises a base station, a cutting frame, a clamping frame and a conveying assembly, the cutting frame is mounted at the top of the base station, the clamping frame is mounted on the base station, and the conveying assembly comprises a supporting table, a door-shaped frame, a driving roller, a gear motor, a clamping roller and a clamping component. The supporting table is fixedly installed on the top of the base table, the door-shaped frame is fixedly connected with the base table and located on the side, close to the supporting table, of the base table, the driving roller is rotationally connected with the door-shaped frame and located on the side, close to the supporting table, of the door-shaped frame, the gear motor is installed on the door-shaped frame, and an output shaft of the gear motor is fixedly connected with the driving roller. The clamping roller is connected with the door-shaped frame through the clamping component, the clamping component is installed on the door-shaped frame and supports the clamping roller, and the problems that due to the fact that the cutting position needs to be adjusted when a cable is cut, a thick cable is heavy, and a manual dragging mode is used, time and labor are wasted, and the machining efficiency is affected are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of cable processing, in particular to a high-temperature resistant composite cable and processing equipment thereof. Background Art

[0002] In modern marine and offshore engineering, cable performance and quality play a vital role in the safe and stable operation of ships and marine engineering facilities. High-temperature composite cables typically utilize specialized materials and structural designs, offering enhanced electrical, mechanical, and aging performance. These cables can operate stably in complex marine and offshore environments, reducing the likelihood of failure. During processing, high-temperature composite cables must be cut using a cutting machine. Existing cutting machines lack a buffering clamping mechanism, subjecting the cable to significant clamping forces, which can cause internal conductor breakage.

[0003] Prior art CN219188473U discloses a cable processing cutting machine, comprising a support plate, a mounting shell fixedly connected to the right side of the top of the support plate, a first electric telescopic rod provided on the top of the mounting shell, a device shell fixedly connected to the bottom of the first electric telescopic rod, a transverse plate provided in the inner cavity of the device shell, a clamping block fixedly connected to the bottom of the transverse plate. The cable processing cutting machine can adjust the use position of the device shell by setting the first electric telescopic rod, press and fix the cable by setting the transverse plate and the clamping block, improve the stability of cable clamping and fixing by setting the buffer anti-sliding block, cooperate with the anti-sliding block, buffer the transverse plate by setting the shock-absorbing damper and the buffer pad, and further buffer the transverse plate by setting the spring, cooperate with the slider and the slide groove, and prevent the cable from being damaged during the clamping process.

[0004] Regarding the above-mentioned cable processing cutting machine, since the cutting position needs to be adjusted when cutting the cable, and thicker cables are heavier, relying on manual dragging is time-consuming and labor-intensive, affecting processing efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a high-temperature resistant composite cable and its processing equipment, which solves the problem that the cutting position needs to be adjusted when the cable is cut, and the thicker cables are heavier and rely on manual dragging, which is time-consuming and labor-intensive, affecting the processing efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides a high-temperature resistant composite cable processing equipment, including a base, a cutting frame, a clamping frame and a conveying assembly, the cutting frame is installed on the top of the base, the clamping frame is installed on the base and is located on the side of the base close to the cutting table, the conveying assembly includes a support table, a gantry, a driving roller, a reduction motor, a clamping roller and a clamping member, the support table is fixedly connected to the base and is located on the side of the base close to the clamping frame, the gantry is fixedly connected to the base and is located on the side of the base close to the support table, the driving roller is rotatably connected to the gantry and is located on the side of the gantry close to the support table, the reduction motor is installed on the gantry, the output shaft of the reduction motor is fixedly connected to the driving roller, the clamping roller is connected to the gantry through the clamping member, and the clamping member is installed on the gantry and supports the clamping roller.

[0007] In which, the clamping member includes a guide rod, a mounting frame and a cylinder, the guide rod extends into the gantry and is slidingly connected to the gantry; the mounting frame is fixedly connected to the guide rod and is located at one end of the guide rod close to the drive roller, and the clamping roller is rotatably mounted on the mounting frame; the cylinder is mounted on the gantry, and the output end of the cylinder is fixedly connected to the mounting frame.

[0008] Wherein, the conveying assembly further includes a universal ball, and the number of the universal balls is multiple, and the multiple universal balls are evenly arranged on the support platform.

[0009] Wherein, the conveying assembly further includes a bearing bracket, which is fixedly connected to the portal frame and rotationally connected to the driving roller.

[0010] Wherein, the portal frame has a sliding groove, and the sliding groove is located on a side of the portal frame close to the mounting frame; the mounting frame has a protrusion, and the protrusion cooperates with the sliding groove.

[0011] The utility model also includes a high-temperature resistant composite cable, which is manufactured by the high-temperature resistant composite cable processing equipment and includes a cable core body, a shielding layer, a flame-retardant and high-temperature resistant filler, an armor layer and a protective layer. The shielding layer is wrapped around the outside of multiple cable core bodies; the flame-retardant and high-temperature resistant filler is filled between the cable core body and the shielding layer, and the armor layer is wrapped around the outside of the shielding layer; the protective layer is wrapped around the outside of the armor layer.

[0012] The utility model provides a high-temperature resistant composite cable and processing equipment thereof, comprising a base, a cutting frame, a clamping frame and a conveying assembly, the cutting frame being mounted on the top of the base, the clamping frame being mounted on the base and being located on a side of the base close to the cutting table, the conveying assembly comprising a support table, a gantry, a driving roller, a reduction motor, a clamping roller and a clamping member, the support table being fixedly connected to the base and being located on a side of the base close to the clamping frame, the gantry being fixedly connected to the base and being located on a side of the base close to the support table, the driving roller being rotatably connected to the gantry and being located on a side of the gantry close to the support table, the reduction motor being mounted on the gantry, the output shaft of the reduction motor being fixedly connected to the driving roller, the clamping roller being connected to the gantry through the clamping member, the clamping member being mounted on the gantry and supporting the clamping roller, thereby solving the problem that the cutting position needs to be adjusted when the cable is cut, the thicker cable is heavy, and the manual dragging method is relied on, which is time-consuming and labor-intensive, thus affecting the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.

[0014] Figure 1 It is a schematic diagram of the overall structure of the high-temperature resistant composite cable processing equipment according to an embodiment of the present utility model.

[0015] Figure 2 It is a structural schematic diagram of the clamping component of an embodiment of the present utility model.

[0016] Figure 3 It is a structural schematic diagram of a portal frame and a mounting frame according to an embodiment of the present utility model.

[0017] Figure 4 It is a schematic diagram of the overall structure of the high-temperature resistant composite cable of the present utility model.

[0018] In the figure: 101-base, 102-cutting frame, 103-clamping frame, 104-support table, 105-gantry, 106-driving roller, 107-reduction motor, 108-clamping roller, 109-guide rod, 110-mounting frame, 111-cylinder, 112-universal ball, 113-bearing bracket, 114-sliding groove, 115-protrusion, 201-cable core body, 202-shielding layer, 203-flame retardant and high temperature resistant filler, 204-armor layer, 205-protective layer. DETAILED DESCRIPTION

[0019] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0020] The first embodiment of this application is:

[0021] See also Figure 1-Figure 3 , Figure 1 This is a schematic diagram of the overall structure of the high-temperature resistant composite cable processing equipment according to an embodiment of the present invention. Figure 2 This is a schematic structural diagram of the clamping member of an embodiment of the utility model. Figure 3 It is a structural diagram of the portal frame 105 and the mounting frame 110 according to an embodiment of the present invention.

[0022] The high-temperature resistant composite cable processing equipment of the present utility model includes a base 101, a cutting frame 102, a clamping frame 103, a support table 104, a gantry 105, a driving roller 106, a reduction motor 107, a clamping roller 108, a guide rod 109, a mounting frame 110, a cylinder 111, a universal ball 112, a bearing bracket 113, a sliding groove 114, and a protrusion 115. It solves the problem that the cutting position needs to be adjusted when cutting the cable, and the thicker the cable is, the heavier it is, and the manual dragging method is time-consuming and labor-intensive, affecting the processing efficiency. It is understandable that the above solution can also be used to improve practicality.

[0023] In this embodiment, the base 101, the cutting frame 102 and the clamping frame 103 are all existing technologies. The base 101 can play a role of stable support. The cutting frame 102 includes a right-angle frame, an electric telescopic rod and a cutting machine body. The electric telescopic rod drives the cutting machine body to rise and fall, so as to realize the cutting of the cable. The clamping frame 103 is used to clamp and fix the cable. It is installed on the base 101 through the conveying component, so as to realize the conveying of the cable, which solves the problem that the cutting position needs to be adjusted when the cable is cut, and the thicker cable is heavier and relies on manual dragging, which is time-consuming and labor-intensive, affecting the processing efficiency.

[0024] The support platform 104 is fixedly connected to the base 101 and is located on the side of the base 101 close to the clamping frame 103. The gantry 105 is fixedly connected to the base 101 and is located on the side of the base 101 close to the support platform 104. The driving roller 106 is rotatably connected to the gantry 105 and is located on the side of the gantry 105 close to the support platform 104. The reduction motor 107 is installed on the gantry 105. The output shaft is fixedly connected to the driving roller 106, and the clamping roller 108 is connected to the gantry 105 through the clamping member. The clamping member is installed on the gantry 105 and supports the clamping roller 108. The support platform 104 is T-shaped and installed on the top of the base 101, located on the left side of the cutting frame 102, for supporting the cable. The gantry 105 surrounds the support platform 104, and a mounting hole is opened on the top of the gantry 105. The driving roller 106 is connected to the gantry 105 through the clamping member. The drive roller 106 is connected to the gantry 105 through the mounting hole, so that the drive roller 106 can rotate freely. The reduction motor 107 is fixed to the top of the gantry 105 by bolts to drive the drive roller 106 to rotate. The clamping roller 108 is vertically mounted on the gantry 105 through the clamping member, corresponding to the drive roller 106. The clamping member supports the clamping roller 108 and can The clamping roller 108 is driven to move laterally, and the clamping member drives the clamping roller 108 toward the driving roller 106, so as to clamp the cable. The cable is clamped by the driving roller 106 and the clamping roller 108, and the reduction motor 107 drives the driving roller 106 to rotate, thereby realizing the transportation of the cable, solving the problem that the cutting position needs to be adjusted when the cable is cut, and the thicker cable is heavier, and it is time-consuming and labor-intensive to rely on manual dragging, which affects the processing efficiency.

[0025] Secondly, the guide rod 109 extends into the gantry 105 and is slidably connected to the gantry 105; the mounting frame 110 is fixedly connected to the guide rod 109 and is located at one end of the guide rod 109 close to the driving roller 106, and the clamping roller 108 is rotatably mounted on the mounting frame 110; the cylinder 111 is mounted on the gantry 105, and the output end of the cylinder 111 is fixedly connected to the mounting frame 110. The guide rod 109 is a cylinder and there are two of them. Two through holes are provided on the gantry 105, and the two guide rods 109 respectively penetrate two The through hole is slidingly connected to the gantry 105, the mounting frame 110 is U-shaped, connected to the ends of the two guide rods 109, and the opening direction is toward the driving roller 106. The clamping roller 108 is mounted in the mounting frame 110 through a bearing, and the cylinder 111 is horizontally mounted on the gantry 105 through bolts. A through hole is opened on the gantry 105 at a position corresponding to the output end of the cylinder 111, and the output end of the cylinder 111 is connected to the mounting frame 110 through the through hole. The clamping roller 108 is driven to move by the extension and contraction of the cylinder 111.

[0026] At the same time, there are multiple universal balls 112, and multiple universal balls 112 are evenly arranged on the support platform 104. Multiple universal balls 112 are arranged in an array on the top surface of the support platform 104. When the cable is placed on the support platform 104, it can be easily moved. Through the universal balls 112, the friction of the cable when moving on the support platform 104 can be reduced.

[0027] In addition, the bearing bracket 113 is fixedly connected to the portal frame 105 and is rotatably connected to the drive roller 106. The bearing bracket 113 is fixed to the inner wall of the portal frame 105 by bolts. A bearing is provided in the bearing bracket 113. The bottom end of the drive roller 106 extends into the bearing bracket 113 and is fixedly connected to the inner ring of the bearing. The bearing bracket 113 provides stably supported drive roller 106, thereby improving the stability of the drive roller 106.

[0028] Finally, the sliding groove 114 is located on the side of the gantry 105 close to the mounting frame 110; the mounting frame 110 has a protrusion 115, and the protrusion 115 cooperates with the sliding groove 114. The sliding groove 114 is a T-shaped groove, located at the inner top of the gantry 105, and the protrusion 115 is located at the top of the mounting frame 110. Through the cooperation of the protrusion 115 and the sliding groove 114, the mounting frame 110 is connected to the gantry 105, thereby further improving the stability of the mounting frame 110.

[0029] When the high-temperature resistant composite cable processing equipment of this embodiment is in use, the cable is placed on the support table 104 and located between the clamping roller 108 and the driving roller 106. Then, the cylinder 111 is controlled to move, and the cylinder 111 is extended to push the clamping roller 108 toward the driving roller 106 until the clamping roller 108 presses the cable against the driving roller 106. At this time, the cable is clamped by the driving roller 106 and the clamping roller 108. After that, the reduction motor 107 is started, and the reduction The speed reduction motor 107 drives the driving roller 106 to rotate slowly, and the cable moves with the rotation of the driving roller 106. At the same time, under the action of the universal ball 112, the friction between the cable and the support platform 104 is reduced to the greatest extent. By controlling the forward and reverse rotation of the speed reduction motor 107, the cable can be driven to move forward and backward to adjust the cutting position, which solves the problem that the cutting position needs to be adjusted when the cable is cut, and the thicker cable is heavier and relies on manual dragging, which is time-consuming and labor-intensive, affecting processing efficiency.

[0030] A high-temperature resistant composite cable is made by the high-temperature resistant composite cable processing equipment described in the right, including a cable core body 201, a shielding layer 202, a flame retardant and high-temperature resistant filler 203, an armor layer 204 and a protective layer 205, wherein the shielding layer 202 is wrapped around the outside of multiple cable core bodies 201; the flame retardant and high-temperature resistant filler 203 is filled between the cable core body 201 and the shielding layer 202, and the armor layer 204 is wrapped around the outside of the shielding layer 202; the protective layer 205 is wrapped around the outside of the armor layer 204, the number of the cable core bodies 201 is multiple, and the cable core bodies 201 are composed of a copper core, an inner insulating layer and an insulating layer, the inner insulating layer and the outer insulating layer are wrapped around the outside of the copper core in sequence, and the shielding layer 202 is wrapped around multiple On the outside of the cable core body 201, the flame retardant and high temperature resistant filler 203 is rock wool, which is filled between the cable core body 201 and the shielding layer 202 to play a role of heat insulation and flame retardancy. The armor layer 204 is woven from galvanized steel wire, which can improve the structural strength of the cable. The protective layer 205 is made of polytetrafluoroethylene polymer material, which has excellent corrosion resistance, high temperature resistance and electrical insulation. As the outermost layer of protection of the cable, it can prevent the cable from being destroyed and damaged by external factors. By arranging the shielding layer 202, the flame retardant and high temperature resistant filler 203, the armor layer 204 and the protective layer 205 outside the cable core body 201, the high temperature resistance of the cable is improved while also enhancing the service life of the cable.

[0031] The above disclosure is merely one or more preferred embodiments of the present application and is not intended to limit the scope of the present application. A person skilled in the art will understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of the present application are still within the scope of the present application.

Claims

1. A high-temperature resistant composite cable processing device, comprising a base, a cutting frame and a clamping frame, wherein the cutting frame is mounted on the top of the base, and the clamping frame is mounted on the base and is located on a side of the base close to the cutting frame, characterized in that: Also included is a conveying assembly; The conveying assembly includes a support table, a gantry, a driving roller, a reduction motor, a clamping roller and a clamping member. The support table is fixedly connected to the base and is located on a side of the base close to the clamping frame. The gantry is fixedly connected to the base and is located on a side of the base close to the support table. The driving roller is rotatably connected to the gantry and is located on a side of the gantry close to the support table. The reduction motor is installed on the gantry, and the output shaft of the reduction motor is fixedly connected to the driving roller. The clamping roller is connected to the gantry through the clamping member. The clamping member is installed on the gantry and supports the clamping roller.

2. The high temperature resistant composite cable processing equipment according to claim 1, characterized in that: The clamping member includes a guide rod, a mounting frame and a cylinder. The guide rod extends into the gantry and is slidably connected to the gantry. The mounting frame is fixedly connected to the guide rod and is located at one end of the guide rod close to the driving roller. The clamping roller is rotatably mounted on the mounting frame. The cylinder is mounted on the gantry, and the output end of the cylinder is fixedly connected to the mounting frame.

3. The high temperature resistant composite cable processing equipment according to claim 1, characterized in that: The conveying assembly further includes a universal ball, and the number of the universal balls is multiple, and the multiple universal balls are evenly arranged on the support platform.

4. The high temperature resistant composite cable processing equipment according to claim 1, characterized in that: The conveying assembly further comprises a bearing bracket, which is fixedly connected to the portal frame and rotationally connected to the driving roller.

5. The high temperature resistant composite cable processing equipment according to claim 2, characterized in that: The portal frame has a sliding groove, and the sliding groove is located on a side of the portal frame close to the mounting frame; the mounting frame has a protrusion, and the protrusion cooperates with the sliding groove.

6. A high temperature resistant composite cable, produced by the high temperature resistant composite cable processing equipment according to any one of claims 1 to 5, characterized in that: It includes a cable core body, a shielding layer, a flame retardant and high temperature resistant filler, an armor layer and a protective layer. The shielding layer is wrapped around the outside of the multiple cable core bodies; the flame retardant and high temperature resistant filler is filled between the cable core body and the shielding layer, and the armor layer is wrapped around the outside of the shielding layer; the protective layer is wrapped around the outside of the armor layer.

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