Carton cutting leftover material treatment device
By designing a carton cutting scrap processing device, the scraps are crushed and sprayed with water to compress and mold, the scraps are solved, and the scraps are large in size and recycling cost are achieved, and efficient recycling and transportation are achieved.
Patent Information
- Application Number
- CN202422017431.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The scraps of cartons are large in size, labor-intensive for manual recycling, and take up a lot of space during storage, which is not conducive to transportation.
A carton cutting scrap processing device is designed, including a crushing mechanism and a compression mechanism. After the scraps are crushed through the crushing unit, the spraying component is sprayed to absorb moisture, and then compressed and molded under the action of the compression component. The drainage plate and the water collection box are used to collect moisture to achieve efficient compression of the scraps.
It realizes efficient crushing and compression of scrap materials, reduces transportation space requirements, facilitates recycling and processing, and improves transportation efficiency.
Smart Images
Figure CN223209534U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carton production, in particular to a device for processing carton cutting scraps. Background Art
[0002] Cartons are the most widely used packaging products. Depending on the materials used, there are corrugated boxes, single-layer cardboard boxes, etc., with various specifications and models. Commonly used cartons are three-layer and five-layer, and seven-layer are less used. Each layer is divided into lining paper, corrugated paper, core paper, and face paper. The lining and face paper are tea board paper and kraft paper, and the core paper is corrugated paper. The color and feel of various papers are different, and the papers produced by different manufacturers are also different.
[0003] Carton scraps refer to the reasonable amount of remaining waste, broken materials and off-cuts that are not completely consumed in the originally planned and designed production cartons and during the processing of cartons, and can no longer be used to process cartons under the product. These scraps are waste and need to be recycled. Due to the large volume of carton scraps, manual recycling is troublesome, time-consuming and labor-intensive, and they take up a lot of space when stored, which is not conducive to daily transportation operations. Therefore, a processing device is urgently needed. Utility Model Content
[0004] The purpose of the present utility model is to provide a device for processing carton cutting scraps to solve the problem raised in the above background technology that the manual recycling of carton scraps is troublesome, time-consuming and labor-intensive due to the large volume of the carton scraps, and that they take up a large space when stored, which is not conducive to daily transportation operations.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A device for processing cardboard cutting scraps includes a base, a crushing mechanism and a water collecting box; the crushing mechanism includes a crushing box, which is connected above the base and has a crushing unit arranged inside the crushing box; the compression mechanism includes a compression box, which is connected to the outer wall of the crushing box and communicates with the crushing box, the lower part of the interior of the compression box is horizontally connected to a drainage board, the top of the compression box is connected to a compression assembly, and the upper part of the rear side wall of the compression box is provided with a spraying assembly; the water collecting box is arranged below the drainage board and is connected to the compression box in a pull-out manner.
[0007] In an optional embodiment, the crushing box includes a first crushing box, the crushing unit includes a first crushing unit, the first crushing unit is arranged in the first crushing box, the first crushing unit includes a pair of first crushing rollers arranged in parallel and spaced apart and rotatably connected to the two side walls of the first crushing box, the two first crushing rollers are driven by a first crushing motor, and the rotation directions of the two first crushing rollers are opposite, and multiple rows of serrated crushing teeth are arranged on the outer peripheral wall of the first crushing roller along the length direction of the first crushing roller, and the crushing teeth on the two first crushing rollers are staggered.
[0008] In an optional embodiment, the crushing box also includes a second crushing box, and the crushing unit also includes a second crushing unit. The bottom end of the second crushing box is arranged in an inclined shape, the second crushing box is connected to the lower end of the first crushing box and is communicated with the first crushing box, and the lower part of the outer wall of the second crushing box is communicated with the upper part of the outer wall of the compression box; the second crushing unit includes a pair of second crushing rollers arranged in parallel and rotatably connected to the two side walls of the second crushing box, the two second crushing rollers are driven by a second crushing motor, and the rotation directions of the two second crushing rollers are opposite, and multiple rows of crushing blades are arranged on the outer peripheral wall of the second crushing roller along the length direction of the second crushing roller, and the crushing blades on the two second crushing rollers are staggered.
[0009] In an optional embodiment, the compression assembly includes a telescopic motor, which is fixed to the top of the compression box through a base. The telescopic rod on the telescopic motor passes through the interior of the compression box and is connected to a pressure plate at the bottom.
[0010] In an optional embodiment, a plurality of drainage holes are formed through the drainage board, a filter is provided in the drainage holes, a U-shaped slot is recessed on the inner wall of the compression box, and the drainage board is detachably connected to the compression box through the slot.
[0011] In an optional embodiment, the spray assembly includes a water tank, a water pump, a water pipe, a control valve and a spray head. The water tank is fixedly connected to the top of the compression box, the spray head is embedded in the upper part of the side wall of the compression box, the working surface of the spray head is arranged toward the interior of the compression box, the spray head is connected to the water tank through the water pipe, and the water pump and the control valve are both arranged on the water pipe.
[0012] In an optional embodiment, the rear side wall of the compression box is also provided with a pushing assembly, and the pushing assembly includes a pushing motor, and the pushing motor is fixedly mounted on the rear side wall of the compression box through a machine base, and the telescopic end of the pushing motor is passed through the compression box and is connected to a push plate, and the push plate is vertically arranged and the bottom end is in contact with the end face of the drainage board.
[0013] In an optional embodiment, an armrest block is connected to the outside of the water collecting box, a slider is connected in a straight line on the lower side wall inside the compression box, and sliding grooves are recessed at the positions of the sliders on both side walls of the water collecting box. The water collecting box is connected to the compression box in a pull-out manner through the action of the sliding grooves and the sliders.
[0014] Compared with the prior art, the technical solution of this utility model has the following advantages:
[0015] The utility model is provided with a crushing unit and a compression component. The crushing unit can crush the scraps of the cardboard box, and then the scraps fall into the compression box and can be sprayed with water through the spraying component. After absorbing water, the scraps are easily compacted together under the action of the compression component. The volume of the scraps after absorbing water can be compressed to a smaller size when compressed again, and the scraps after absorbing water are more likely to stick together. In the subsequent compression process, the scraps can be compacted and formed, which is convenient for subsequent recycling and transportation, and can save a certain amount of space during transportation. The setting of the drainage board can squeeze out the water absorbed in the scraps during compression, and then flow into the water collecting box at the bottom for collection, which is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural diagram of a carton cutting scrap processing device according to the present invention;
[0017] Figure 2 This is a structural diagram of the compression box of the utility model after the door is opened;
[0018] Figure 3 for Figure 1 Schematic diagram of the cross-sectional structure of AA;
[0019] Figure 4 This is a schematic diagram of the top structure of the second crushing unit of the utility model;
[0020] Wherein, the accompanying drawings are marked as follows:
[0021] 1. Base; 2. First crushing box; 21. First crushing roller; 22. Crushing teeth; 3. Feeding port; 4. Second crushing box; 41. Second crushing roller; 42. Crushing blade; 43. Second crushing motor; 5. Compression box; 6. Telescopic motor; 7. Water tank; 8. Water collecting box; 9. Handrail block; 10. Box door; 11. Support plate; 12. Drain board; 13. Drain hole; 14. Pressure plate; 15. Push plate; 16. Spray head. DETAILED DESCRIPTION
[0022] In order to help those skilled in the art better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of this application.
[0023] The following combination Figure 1 and Figure 4 , describing the embodiments of the present utility model.
[0024] This embodiment discloses a device for processing carton cutting scraps, including a base 1, a crushing mechanism and a water collecting box 8; the crushing mechanism includes a crushing box, which is connected above the base 1 and has a crushing unit arranged therein; the compression mechanism includes a compression box 5, which is connected to the outer wall of the crushing box and communicates with the crushing box, the lower part of the interior of the compression box 5 is horizontally connected to a drainage board 12, the top of the compression box 5 is connected to a compression assembly, and the upper part of the rear side wall of the compression box 5 is provided with a spraying assembly; the water collecting box 8 is arranged below the drainage board 12 and is connected to the compression box 5 in a pull-out manner.
[0025] In this embodiment, by setting up a crushing unit and a compression component, the crushing unit can crush the scraps of the carton, and then drop them into the compression box 5 and spray water on the scraps to be compressed through the action of the spraying component. After absorbing water, the scraps are easily compacted together under the action of the compression component. The volume of the scraps after absorbing water can be compressed smaller when compressed again, and the scraps after absorbing water are more likely to stick together. In the subsequent compression process, the scraps can be pressed and compacted into shape, which is convenient for subsequent recycling and transportation, and can save a certain amount of space during transportation. The setting of the drainage board 12 can squeeze out the water adsorbed in the scraps during compression, and then flow into the water collection box 8 at the bottom for collection, which is more convenient to use.
[0026] Furthermore, the crushing box includes a first crushing box 2, the crushing unit includes a first crushing unit, the first crushing unit is arranged in the first crushing box 2, the first crushing unit includes a pair of first crushing rollers 21 arranged in parallel and spaced apart and rotatably connected to the two side walls of the first crushing box 2, the two first crushing rollers 21 are driven by a first crushing motor, and the rotation directions of the two first crushing rollers 21 are opposite, and multiple rows of serrated crushing teeth 22 are arranged on the outer peripheral wall of the first crushing roller 21 along the length direction of the first crushing roller 21, and the crushing teeth 22 on the two first crushing rollers 21 are staggered.
[0027] In the above embodiment, a feeding port 3 is provided on the upper end of the first crushing box 2, and the feeding port 3 is arranged in a trumpet shape. The crushing teeth 22 on the two first crushing rollers 21 face oppositely. When the crushing teeth 22 in the same row on one first crushing roller 21 are arranged clockwise, the crushing teeth 22 in the same row on the other first crushing roller 21 are arranged counterclockwise. After the scraps of the carton enter the first crushing box 2 from the feeding port 3, they are crushed under the action of the crushing teeth 22. The two first crushing rollers 21 are driven by the same crushing motor. Specifically, a power box is connected to the position of the two first crushing rollers 21 on the outer side wall of one side of the first crushing box 2. The two Both ends of the first crushing roller 21 are rotatably connected to the side wall of the first crushing box 2 through bearings, one end of which passes through the side wall of the first crushing box 2 and extends outward into the power box. A driving gear and a driven gear are respectively connected to the parts where the two first crushing rollers 21 extend into the power box. The driving gear and the driven gear are meshed and connected. The end of the first crushing roller 21 connected to the driving gear is connected to the output shaft of the first crushing motor. When the first crushing motor is started, it will drive one of the first crushing rollers 21 to rotate. When it rotates, the driving gear will drive the driven gear to rotate together, thereby causing the two first crushing rollers 21 to rotate in opposite directions to crush the scraps of the carton.
[0028] In an optional embodiment, the crushing box further includes a second crushing box 4, and the crushing unit further includes a second crushing unit. The bottom end of the second crushing box 4 is arranged in an inclined shape. The second crushing box 4 is connected to the lower end of the first crushing box 2 and communicates with the first crushing box 2. The lower part of the outer wall of the second crushing box 4 is communicated with the upper part of the outer wall of the compression box 5.
[0029] The second crushing unit includes a pair of second crushing rollers 41 arranged in parallel and spaced apart and rotatably connected to the two side walls of the second crushing box 4. The two second crushing rollers 41 are driven by a second crushing motor 43, and the two second crushing rollers 41 rotate in opposite directions. A plurality of rows of crushing blades 42 are arranged on the outer peripheral wall of the second crushing roller 41 at intervals along the length direction of the second crushing roller 41, and the crushing blades 42 on the two second crushing rollers 41 are staggered.
[0030] In the above embodiment, the two second crushing rollers 41 are also driven by a second crushing motor 43. A driving gear and a driven gear are respectively connected to the two second crushing rollers 41. Under the action of the second crushing motor 43, the two second crushing rollers 41 are driven to rotate at the same time. The specific driving principle is the same as the way the first crushing motor drives the two first crushing rollers 21, and will not be repeated here.
[0031] In the above embodiment, the second crushing box 4 is arranged below the first crushing box 2. The scraps crushed from the first crushing box 2 will fall into the second crushing box 4 again under the action of the crushing blade 42 for secondary crushing, so that the scraps are crushed into smaller pieces, further improving the subsequent compression efficiency, and avoiding the situation where the scraps cannot be completely crushed after only one crushing, and the volumes are of different sizes, resulting in poor subsequent compression effect.
[0032] In an optional embodiment, the compression assembly includes a telescopic motor 6, which is fixed to the top of the compression box 5 through a base. The telescopic rod on the telescopic motor 6 is passed through the interior of the compression box 5 and is connected to a pressure plate 14 at the bottom.
[0033] In the above embodiment, the initial state of the pressure plate 14 is located above the connection point between the second crushing box 4 and the compression box 5. The scraps crushed in the second crushing box 4 fall down, slide downward through the inclined bottom and fall into the compression box 5. Then, the scraps falling into the compression box 5 are sprayed by the action of the spraying mechanism. After a certain amount of spraying, the spraying mechanism is turned off and the telescopic motor 6 is started, which will drive the pressure plate 14 to move downward to squeeze the scraps after absorbing water, squeeze out the water absorbed by the scraps, and discharge it downward through the drainage plate 12. In this way, the scraps after absorbing water can be squeezed into a ball, which is convenient for subsequent recycling and processing.
[0034] Furthermore, the drain plate 12 is provided with a plurality of drain holes 13, a filter is provided in the drain hole 13, and a U-shaped slot is recessed on the inner wall of the compression box 5. The drain plate 12 is detachably connected to the compression box 5 via the slot. The detachable connection facilitates the replacement of the drain plate 12. The filter can intercept small scraps, preventing the pressure plate 14 from squeezing the scraps and preventing smaller scraps from falling from the drain hole 13 or being stuck on the drain hole 13 and blocked in the drain hole 13, which makes subsequent drainage inconvenient.
[0035] In an optional embodiment, the spray assembly includes a water tank 7, a water pump, a water pipe, a control valve and a spray head 16. The water tank 7 is fixedly connected to the top of the compression box 5, and the spray head 16 is embedded in the upper part of the side wall of the compression box 5. The working surface of the spray head 16 is set toward the interior of the compression box 5. The spray head 16 is connected to the water tank 7 through the water pipe, and the water pump and the control valve are both arranged on the water pipe.
[0036] In the above embodiment, a plurality of embedded holes are provided in parallel and spaced apart on the upper part of the side wall of the compression box 5, and a plurality of spray heads 16 are provided. The plurality of spray heads 16 are respectively embedded and installed in the embedded holes. The plurality of spray heads 16 are respectively connected to a water pipe, and the water pump is a booster pump. The water in the water tank 7 is transported to the water pipe through the action of the booster pump and then sprayed into the compression box 5 through the plurality of spray heads 16.
[0037] In an optional embodiment, the rear side wall of the compression box 5 is also provided with a pushing assembly, and the pushing assembly includes a pushing motor, and the pushing motor is fixedly installed on the rear side wall of the compression box 5 through a machine base. The telescopic end of the pushing motor is passed through the compression box 5 and is connected to a push plate 15, and the push plate 15 is arranged vertically and the bottom end is in contact with the end face of the drainage board 12.
[0038] In the above embodiment, a material removal port is provided at the position of the push plate 15 on the front side of the compression box 5, and a box door 10 is hinged on one side of the material removal port. After the scraps are compressed, the box door 10 is opened to one side, and the scraps compressed into a ball are pushed out from the back side to the front through the action of the push plate 15, which is convenient for transportation and storage. A support plate 11 is connected to the outer side of the box door 10 away from the hinged end, and the support plate 11 facilitates the box door 10 to be opened outward.
[0039] In an optional embodiment, the outer side of the water collecting box 8 is connected to a handrail block 9, and a slider is connected to the lower side wall inside the compression box 5 in a straight line. The two side walls of the water collecting box 8 are recessed with sliding grooves at the positions of the sliders, and the water collecting box 8 is connected to the compression box 5 in a pull-out manner through the action of the sliding grooves and the sliders.
[0040] In the above embodiment, the water collecting box 8 is used to receive water falling from the drainage board 12. The scraps after absorbing water are squeezed out by the pressure plate 14 during the squeezing process, and the squeezed water will fall into the water collecting box 8. After the compression is completed, the water collecting box 8 is pulled out and the water inside can be poured out.
[0041] It should be noted that the first crushing motor, the second crushing motor, the telescopic motor, the pushing motor and the control valve are all controlled by the control unit, and the entire process is automatic. The specific control principles and the linkage relationship between them are relatively conventional designs and will not be further described here.
[0042] Although the present invention has been described using the above preferred embodiments, they are not intended to limit the scope of protection of the present invention. Any person skilled in the art may make various changes and modifications to the above embodiments without departing from the spirit and scope of the present invention, and the changes and modifications still fall within the scope of protection of the present invention.
Claims
1. A carton cutting scrap processing device, characterized in that: include: base; The crushing mechanism includes a crushing box connected above the base, and a crushing unit is provided in the crushing box; The compression mechanism includes a compression box connected to the outer side wall of the crushing box and in communication with the crushing box, a drainage plate being horizontally connected to the lower portion of the interior of the compression box, a compression assembly being connected to the top of the compression box, and a spray assembly being provided on the upper portion of the rear side wall of the compression box; The water collecting box is arranged below the drainage board and is connected to the compression box in a pull-out manner.
2. The carton cutting scrap processing device according to claim 1, characterized in that: The crushing box includes a first crushing box, the crushing unit includes a first crushing unit, the first crushing unit is arranged in the first crushing box, the first crushing unit includes a pair of first crushing rollers arranged in parallel and spaced apart and rotatably connected to the two side walls of the first crushing box, the two first crushing rollers are driven by a first crushing motor, and the rotation directions of the two first crushing rollers are opposite, a plurality of rows of serrated crushing teeth are arranged on the outer peripheral wall of the first crushing roller at intervals along the length direction of the first crushing roller, and the crushing teeth on the two first crushing rollers are staggered.
3. The carton cutting scrap processing device according to claim 2, characterized in that: The crushing box further includes a second crushing box, and the crushing unit further includes a second crushing unit, the bottom end of the second crushing box is arranged in an inclined shape, the second crushing box is connected to the lower end of the first crushing box and communicates with the first crushing box, and the lower part of the outer side wall of the second crushing box is communicated with the upper part of the outer side wall of the compression box; The second crushing unit includes a pair of second crushing rollers arranged in parallel and spaced apart and rotatably connected to the two side walls of the second crushing box. The two second crushing rollers are driven by a second crushing motor, and the rotation directions of the two second crushing rollers are opposite. Multiple rows of crushing blades are arranged on the outer peripheral wall of the second crushing roller at intervals along the length direction of the second crushing roller, and the crushing blades on the two second crushing rollers are staggered.
4. The carton cutting scrap processing device according to claim 1, characterized in that: The compression assembly includes a telescopic motor, which is fixed to the top of the compression box through a base. The telescopic rod on the telescopic motor passes through the interior of the compression box and is connected to a pressure plate at the bottom.
5. The carton cutting scrap processing device according to claim 1, characterized in that: The drainage plate is provided with a plurality of drainage holes, and filters are provided in the drainage holes. A U-shaped slot is recessed on the inner wall of the compression box, and the drainage plate is detachably connected to the compression box via the slot.
6. The carton cutting scrap processing device according to claim 1, characterized in that: The spray assembly includes a water tank, a water pump, a water pipe, a control valve and a spray head. The water tank is fixedly connected to the top of the compression box, and the spray head is embedded in the upper part of the side wall of the compression box. The working surface of the spray head is set toward the interior of the compression box. The spray head is connected to the water tank through the water pipe. The water pump and the control valve are both arranged on the water pipe.
7. The carton cutting scrap processing device according to claim 1, characterized in that: The rear side wall of the compression box is also provided with a pushing assembly, and the pushing assembly includes a pushing motor, and the pushing motor is fixedly installed on the rear side wall of the compression box through a machine base. The telescopic end of the pushing motor is passed through the compression box and is connected to a push plate, and the push plate is vertically arranged and the bottom end is in contact with the end surface of the drainage board.
8. The carton cutting scrap processing device according to claim 1, characterized in that: The outer side of the water collecting box is connected to a handrail block, and a slider is connected to the lower side wall of the compression box in a straight line. The two side walls of the water collecting box are recessed with sliding grooves at the positions of the sliders. The water collecting box is connected to the compression box in a pull-out manner through the action of the sliding grooves and the sliders.