Cleaning device with quick mold mounting structure

Abstract

The cleaning device comprises a cleaning assembly and a hoisting assembly, the cleaning assembly is arranged in the right end of the hoisting assembly, the cleaning assembly comprises an ultrasonic cleaning box, a nylon pad, a bearing basket and a fixing piece, a cleaning groove is formed in the upper left side of the ultrasonic cleaning box, and the nylon pad is arranged in the cleaning groove. Compared with the prior art, the mold cleaning device has the following beneficial effects that the hoisting assembly is arranged, so that the preposed working time for cleaning a larger mold is greatly shortened, and the cleaning efficiency of the larger mold is favorably improved, and due to the arrangement of the cleaning assembly, after the mold is placed on the bottom plate at the bottom of the lining basket, the cleaning efficiency is improved. The cross rods of the two fixing pieces are fixed to the left side and the right side of the interior of the nylon pad through butterfly bolts, then the position of the screw rod is adjusted by screwing butterfly nuts, after the mounting frame at the lower end of the screw rod abuts against the upper side of the mold through an abutting plate on the mounting frame, the butterfly nuts can be loosened, and at the moment, the mold is installed and fixed.

Description

Technical Field

[0001] The utility model belongs to the technical field of cleaning equipment, and in particular relates to a cleaning device with a quick-install mold structure. Background Art

[0002] Many cleaning systems fail to account for variations in mold types and sizes during design, requiring constant manual adjustments during mold placement, which significantly increases placement time. Furthermore, existing systems often utilize fixed fixtures and support structures, which lack versatility for different mold sizes. This makes cleaning operations more complex when changing molds, reducing efficiency.

[0003] Conventional solutions include introducing automated devices, such as robotic arms and more flexible fixtures, to improve the speed and accuracy of mold placement. However, while these automated devices improve efficiency, they also increase investment costs and maintenance difficulties. The systems involved also require regular inspection and calibration to ensure proper operation. Therefore, we sought to design a mold cleaning device with a novel structure to address this problem. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention aims to provide a cleaning device with a quick-install mold structure to solve the problems raised in the above-mentioned background technology.

[0005] The utility model is realized by the following technical solutions: a cleaning device with a quick-install mold structure, comprising: a cleaning component and a hoisting component, wherein the cleaning component is placed inside the right end of the hoisting component, and the cleaning component comprises an ultrasonic cleaning box, a nylon pad, a supporting basket and a fixing part;

[0006] A cleaning tank is provided inside the upper left side of the ultrasonic cleaning box, a nylon pad is movably placed on the upper edge of the cleaning tank, the upper edge of the supporting basket is fixedly connected to the upper side of the nylon pad, and the left and right interiors of the nylon pad are movably connected to the upper end of a fixing member respectively;

[0007] The hoisting assembly includes a hanger, a guide rail and a movable seat. A guide rail is respectively installed on the front and rear sides of the upper end of the hanger, and the movable seat is movably installed on the upper end of the hanger through the guide rail.

[0008] As a preferred embodiment, the cleaning assembly also includes a base plate, a transducer and a heating tube. A plurality of evenly distributed transducers are installed at the bottom of the cleaning tank on the upper left side of the ultrasonic cleaning box, and a heating tube with a serpentine structure is installed on the left side of the bottom of the cleaning tank.

[0009] As a preferred embodiment, a bottom plate is movably placed at the bottom of the supporting basket, the edge of the bottom plate is movably abutted against the inner wall of the bottom of the supporting basket, and the upper surface of the bottom plate penetrates downward to form a plurality of evenly distributed through holes. The bottom plate is placed directly above a plurality of transducers. The evenly distributed transducers can generate evenly distributed ultrasonic energy, thereby enabling the mold to be cleaned quickly and evenly.

[0010] As a preferred embodiment, the fixing member includes an abutment plate, a mounting frame, a screw and a cross bar. The front and rear sides of the cross bar are movably connected to the upper end of a screw through a butterfly nut respectively, and a mounting frame with an inverted U-shaped structure is welded to the lower end of each screw.

[0011] As a preferred embodiment, a circular abutment plate is fixed to the left and right sides of the lower end of the mounting frame, respectively, and a circular rubber plate is fixed to the lower end of each abutment plate.

[0012] As a preferred embodiment, the front end and rear end of each cross bar are movably connected to the front side and rear side of the nylon pad through a butterfly bolt, and a positioning groove is respectively opened downward on the left side and right side of the front end and the left side and right side of the rear end of the nylon pad, and the front end and rear end of the cross bar are respectively engaged with the positioning grooves at the front end and rear end of the nylon pad.

[0013] As a preferred embodiment, an electric hoist is installed at the lower end of the movable seat, and a hook is movably installed on the lower side of the movable seat through the electric hoist. The height of the lower surface of the movable seat is twice the height of the ultrasonic cleaning box, and the length of the hanger is greater than the length of the ultrasonic cleaning box. By setting up a lifting component, the mold can be quickly installed and removed, which greatly improves the efficiency of the pre-work of mold cleaning.

[0014] After adopting the above technical solution, the beneficial effect of the utility model is as follows: by setting up the hoisting assembly, in actual use, the mold to be cleaned is placed on the left end of the hanger, and then the movable seat on the hanger is started to the left, and the external iron chain or steel wire rope is removed and used in conjunction with the hook to lift the mold and transfer it to the supporting basket of the ultrasonic cleaning box. It is also possible to choose to use the hook in conjunction with the external iron chain or steel wire rope to lift the supporting basket out, and after placing the mold, it is hoisted again and placed in the cleaning tank, which greatly reduces the lead time for cleaning large molds and helps to improve the efficiency of cleaning large molds;

[0015] The setting of the cleaning component is that after the mold is placed on the bottom plate at the bottom of the support basket, the cross bars of the two fixing parts are fixed to the left and right sides of the nylon pad through butterfly bolts, and then the butterfly nuts are turned to adjust the position of the screw. After the mounting frame at the lower end of the screw abuts against the upper side of the mold through the abutment plate thereon, the butterfly nut can be loosened. At this time, the mold is installed and fixed, and then the built-in ultrasonic generator of the ultrasonic cleaning box can be started and the mold on the bottom plate can be cleaned through multiple evenly distributed transducers and the cleaning liquid in the clear tank. If necessary, the heating tube installed in the cleaning tank can be started to heat the cleaning liquid, which helps to improve the cleaning effect of the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0017] Figure 1 This is a schematic diagram of the overall structure of a cleaning device with a quick-install mold structure according to the present invention.

[0018] Figure 2 This is a schematic diagram of the lifting assembly structure of a cleaning device with a quick-install mold structure according to the present invention.

[0019] Figure 3 This is a schematic diagram of the cleaning component structure of a cleaning device with a quick-install mold structure according to the present invention.

[0020] Figure 4 This is a schematic diagram of the positional relationship between the transducer and the supporting basket of a cleaning device with a quick-install mold structure according to the present invention.

[0021] Figure 5 This is a schematic diagram of a supporting basket structure of a cleaning device with a quick-install mold structure according to the present invention.

[0022] Figure 6 This is a schematic diagram of the bottom plate and nylon pad structure of a cleaning device with a quick-install mold structure according to the present invention.

[0023] Figure 7 This is a schematic diagram of a fixing structure of a cleaning device with a quick-install mold structure according to the present invention.

[0024] In the figure, 100 - cleaning assembly, 110 - ultrasonic cleaning box, 120 - nylon pad, 130 - supporting basket, 140 - bottom plate, 150 - fixing member, 151 - abutment plate, 152 - mounting frame, 153 - screw, 154 - cross bar, 155 - butterfly nut, 160 - transducer, 170 - heating tube;

[0025] 200-Lifting assembly, 210-Hanging bracket, 220-Guide rail, 230-Moving seat, 240-Hook. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figures 1 to 7 The utility model provides a technical solution: a cleaning device with a quick-install mold structure, comprising: a cleaning component 100, a hanging component 200, the cleaning component 100 is placed inside the right end of the hanging component 200, and the cleaning component 100 includes an ultrasonic cleaning box 110, a nylon pad 120, a supporting basket 130 and a fixing part 150;

[0028] A cleaning tank is provided inside the upper left side of the ultrasonic cleaning box 110. A nylon pad 120 is movably placed on the upper edge of the cleaning tank. The upper edge of the supporting basket 130 is fixedly connected to the upper side of the nylon pad 120. The left and right interiors of the nylon pad 120 are each movably connected to the upper end of a fixing member 150.

[0029] The hanging assembly 200 includes a hanger 210 , a guide rail 220 and a movable seat 230 . A guide rail 220 is installed on the front and rear sides of the upper end of the hanger 210 , respectively. The movable seat 230 is movably installed on the upper end of the hanger 210 through the guide rail 220 .

[0030] See also Figures 1 to 7 The cleaning assembly 100 also includes a bottom plate 140, a transducer 160 and a heating tube 170. A plurality of evenly distributed transducers 160 are installed at the bottom of the cleaning tank on the upper left side of the ultrasonic cleaning box 110, and a heating tube 170 with a serpentine structure is installed on the left side of the bottom of the cleaning tank.

[0031] A bottom plate 140 is movably placed at the bottom of the supporting basket 130. The edge of the bottom plate 140 is movably abutted against the inner wall of the bottom of the supporting basket 130. The upper surface of the bottom plate 140 penetrates downward to form a plurality of evenly distributed through holes. The bottom plate 140 is placed directly above a plurality of transducers 160. The evenly distributed transducers 160 can generate evenly distributed ultrasonic energy, thereby enabling the mold to be cleaned quickly and evenly.

[0032] The fixing member 150 includes an abutment plate 151, a mounting frame 152, a screw 153 and a cross bar 154. The front and rear sides of the cross bar 154 are movably connected to the upper end of a screw 153 through a butterfly nut 155 respectively. The lower end of each screw 153 is welded with a mounting frame 152 with an inverted U-shaped structure.

[0033] A circular abutment plate 151 is fixed to the left and right sides of the lower end of the mounting frame 152 , respectively. A circular rubber plate is fixed to the lower end of each abutment plate 151 .

[0034] The front end and rear end of each cross bar 154 are movably connected to the front side and rear side of the nylon pad 120 through a butterfly bolt. A positioning groove is respectively opened downward on the left side and right side of the front end and the left side and right side of the rear end of the nylon pad 120. The front end and rear end of the cross bar 154 are respectively engaged with the positioning grooves at the front end and rear end of the nylon pad 120.

[0035] As the first embodiment of the present invention, the setting of the cleaning component 100 is as follows: after the mold is placed on the bottom plate 140 at the bottom of the supporting basket 130, the cross bars 154 of the two fixing parts 150 are fixed to the left and right sides of the nylon pad 120 by butterfly bolts, and then the butterfly nut 155 is turned to adjust the position of the screw 153. After the mounting frame 152 at the lower end of the screw 153 abuts against the upper side of the mold through the abutment plate 151 thereon, the butterfly nut 155 can be loosened. At this time, the mold is installed and fixed, and then the built-in ultrasonic generator of the ultrasonic cleaning box 110 can be started and the mold on the bottom plate 140 can be cleaned through multiple evenly distributed transducers 160 in combination with the cleaning liquid in the clear tank. If necessary, the heating tube 170 installed in the cleaning tank can be started to heat the cleaning liquid, which helps to improve the cleaning effect of the mold.

[0036] See also Figures 1 to 2 An electric hoist is installed at the lower end of the movable seat 230, and a hook 240 is movably installed on the lower side of the movable seat 230 through the electric hoist. The height of the lower surface of the movable seat 230 is twice the height of the ultrasonic cleaning box 110, and the length of the hanger 210 is greater than the length of the ultrasonic cleaning box 110. By setting the lifting assembly 200, the mold can be quickly installed and removed, which greatly improves the efficiency of the pre-work of mold cleaning.

[0037] As the second embodiment of the present invention, in actual use, the mold to be cleaned is placed on the left end of the hanger 210, and then the movable seat 230 on the hanger 210 is started to the left, and the external iron chain or steel wire rope is removed and used in conjunction with the hook 240 to lift the mold and transfer it to the supporting basket 130 of the ultrasonic cleaning box 110. You can also choose to use the hook 240 in conjunction with the external iron chain or steel wire rope to lift the supporting basket 130 out, and then lift it again after placing the mold in the cleaning tank. This greatly reduces the lead time for cleaning larger molds and helps to improve the efficiency of cleaning larger molds.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A cleaning device with a quick-install mold structure, comprising: A cleaning assembly (100) and a hanging assembly (200), characterized in that the cleaning assembly (100) is placed inside the right end of the hanging assembly (200), and the cleaning assembly (100) includes an ultrasonic cleaning box (110), a nylon pad (120), a supporting basket (130) and a fixing member (150); A cleaning tank is provided inside the upper left side of the ultrasonic cleaning box (110), a nylon pad (120) is movably placed on the upper edge of the cleaning tank, the upper edge of the supporting basket (130) is fixedly connected to the upper side of the nylon pad (120), and the left and right interiors of the nylon pad (120) are movably connected to the upper end of a fixing member (150) respectively; The hanging assembly (200) comprises a hanger (210), a guide rail (220) and a movable seat (230); a guide rail (220) is respectively installed on the front and rear sides of the upper end of the hanger (210); and the movable seat (230) is movably installed on the upper end of the hanger (210) through the guide rail (220).

2. The cleaning device with a quick-install mold structure according to claim 1, characterized in that: The cleaning assembly (100) further comprises a bottom plate (140), a transducer (160) and a heating tube (170); a plurality of evenly distributed transducers (160) are installed at the bottom of the cleaning tank on the upper left side of the ultrasonic cleaning box (110); and a heating tube (170) in a serpentine structure is installed on the left side of the bottom of the cleaning tank.

3. The cleaning device with a quick-install mold structure according to claim 2, characterized in that: A bottom plate (140) is movably placed at the bottom of the supporting basket (130), the edge of the bottom plate (140) is movably abutted against the inner wall of the bottom of the supporting basket (130), and a plurality of evenly distributed through holes are formed through the upper surface of the bottom plate (140), and the bottom plate (140) is placed directly above the plurality of transducers (160).

4. The cleaning device with a quick-install mold structure according to claim 1, characterized in that: The fixing member (150) includes an abutment plate (151), a mounting frame (152), a screw rod (153) and a cross bar (154). The front side and the rear side of the cross bar (154) are movably connected to the upper end of a screw rod (153) through a butterfly nut (155), and the lower end of each screw rod (153) is welded with a mounting frame (152) with an inverted U-shaped structure.

5. The cleaning device with a quick-install mold structure according to claim 4, characterized in that: A circular abutment plate (151) is fixed to the left and right sides of the lower end of the mounting frame (152), and a circular rubber plate is fixed to the lower end of each abutment plate (151).

6. The cleaning device with a quick-install mold structure according to claim 5, characterized in that: The front end and rear end of each cross bar (154) are movably connected to the front side and rear side of the nylon pad (120) through a butterfly bolt, and a positioning groove is respectively opened downward on the left side and right side of the front end and the left side and right side of the rear end of the nylon pad (120), and the front end and rear end of the cross bar (154) are respectively engaged with the positioning grooves of the front end and rear end of the nylon pad (120).

7. The cleaning device with a quick-install mold structure according to claim 1, characterized in that: An electric hoist is installed at the lower end of the movable seat (230), and a hook (240) is movably installed on the lower side of the movable seat (230) through the electric hoist. The height of the lower surface of the movable seat (230) is twice the height of the ultrasonic cleaning box (110), and the length of the hanger (210) is greater than the length of the ultrasonic cleaning box (110).

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