Automatic chip removal device of ultrasonic cleaning machine

Abstract

The utility model discloses an automatic chip removal device of an ultrasonic cleaning machine, and belongs to the technical field of chip removal devices of ultrasonic cleaning machines. Comprising a connecting piece fixedly connected to a cleaning basket, two bolt rods are symmetrically arranged on the connecting piece in a threaded and penetrating mode, a motor is fixedly connected to one end of one of the two bolt rods, clamping rings are fixedly connected to the bolt rods, every two of the four clamping rings form a group, and a belt is clamped to the inner wall of each group of clamping rings. And one end of one of the two bolt rods is fixedly connected with the cleaning box through a fixing rod. According to the automatic chip removal device of the ultrasonic cleaning machine, the lifting mechanism is arranged, and the cleaning basket is controlled to move in the vertical direction, so that the cleaning basket is automatically lifted, it is ensured that a limiting vibration plate has enough rotating space, and the cleaning efficiency is improved. And therefore, the conditions that manual operation is generally needed in the process, the equipment is in an unattended state, and the automatic chip removal function cannot be carried out are avoided.

Description

Technical Field

[0001] The present application relates to the technical field of chip removal devices for ultrasonic cleaning machines, and in particular to an automatic chip removal device for ultrasonic cleaning machines. Background Art

[0002] Before painting metal parts, an ultrasonic cleaner is needed to clean the metal parts to facilitate uniform paint application on the surface of the parts.

[0003] For example, the patent with the publication (announcement) number CN218340515U specifically discloses an automatic chip removal device for an ultrasonic cleaning machine, including a main box body, a cover plate, a control panel, a lock, a filter storage plate, a cleaning chamber, a main sealing block, a limit vibration plate, a rotating shaft, an electric telescopic rod, and a cleaning basket. After the cleaning basket is taken out from the inside of the cleaning chamber, the electric telescopic rod, the control panel, the limit vibration plate and the filter storage plate are used in conjunction. When chip removal is required, the limit vibration plate can be repeatedly rotated to filter and collect debris, thereby realizing automatic chip removal, which is very convenient to use.

[0004] However, the limit vibration plate in the above device requires the cleaning basket to be removed from the cleaning chamber first to ensure that the limit vibration plate has sufficient rotation space, and this process usually requires manual operation. However, if the equipment is unattended, the automatic chip removal function will not be able to work.

[0005] Therefore, it is necessary to provide an automatic chip removal device for an ultrasonic cleaning machine to solve the above problems.

[0006] It should be noted that the above information disclosed in this Background section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute prior art. Utility Model Content

[0007] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide an automatic chip removal device for an ultrasonic cleaning machine to solve the problem that the cleaning basket needs to be manually removed.

[0008] The technical solution adopted by the present application to solve its technical problem is: an automatic chip removal device for an ultrasonic cleaning machine, comprising a box;

[0009] A control panel, wherein the control panel is fixedly mounted on the box;

[0010] A cleaning box, the cleaning box is fixedly connected to the inner wall of the box body;

[0011] A chip removal mechanism includes a limit vibration plate rotatably connected to the inner wall of the cleaning box and an electric telescopic rod mounted on the limit vibration plate. A cleaning basket is placed on the cleaning box. The limit vibration plate and the electric telescopic rod cooperate to rotate inside the cleaning box, thereby removing impurities from the limit vibration plate.

[0012] A lifting mechanism includes a connecting plate fixedly connected to the cleaning basket, wherein two bolt rods are symmetrically threaded through the connecting plate, and one end of one of the two bolt rods is fixedly connected to the motor;

[0013] Wherein: the motor drives the bolt rod to rotate, thereby driving the cleaning basket to move in the vertical direction, thereby achieving the automatic lifting effect of the cleaning basket.

[0014] Furthermore, the chip removal mechanism includes a cleaning basket placed on the inner wall of the cleaning box, and a plurality of through holes are opened on the bottom wall of the cleaning basket. The opposite sides of the cleaning box are rotatably connected to a limiting vibration plate, and a plurality of ultrasonic transducers are fixedly connected to the limiting vibration plate. The limiting vibration plate is located directly below the cleaning basket, and the side of the limiting vibration plate away from the cleaning basket is symmetrically connected to two electric telescopic rods through an axle pin, and the other end of the electric telescopic rod is rotatably connected to the cleaning box through an axle pin.

[0015] Furthermore, two rectangular blocks are symmetrically and fixedly connected to the bottom wall of the cleaning box, a filter screen is placed on the rectangular block, the filter screen is slidably connected to the cleaning box, and a handle is fixedly connected to the filter screen.

[0016] Furthermore, a drain pipe is fixedly connected to the center position of the bottom wall of the cleaning box, and the drain pipe extends to the bottom wall of the box body. Sealing blocks are fixedly connected to the opposite sides of the inner wall of the cleaning box, and the sealing blocks on the left and right sides are arranged on the upper and lower ends of the limiting vibration plate, and are sealed to the limiting vibration plate.

[0017] Furthermore, the lifting mechanism includes a clamping ring fixedly connected to the bolt rod, four of the clamping rings are grouped in pairs, the inner wall of each group of clamping rings is clamped with a belt, and one end of one of the two bolt rods is fixedly connected to the cleaning box through a fixing rod.

[0018] Furthermore, the control panel is electrically connected to the plurality of ultrasonic transducers, the electric telescopic rod and the motor.

[0019] The beneficial effect of the present application is that the present application provides an automatic chip removal device for an ultrasonic cleaning machine, which realizes automatic lifting of the cleaning basket by setting a lifting mechanism and controlling the vertical movement of the cleaning basket to ensure that the limiting vibration plate has sufficient rotation space, thereby avoiding the situation in which manual operation is usually required in this process and the equipment is in an unattended state, and the automatic chip removal function will not be able to be performed.

[0020] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The drawings that constitute part of this application are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an improper limitation on this application. In the drawings:

[0022] Figure 1 This is an overall schematic diagram of an automatic chip removal device of an ultrasonic cleaning machine in this application;

[0023] Figure 2 This is a schematic diagram of the structure of the cleaning box in this application;

[0024] Figure 3 A partial cross-sectional view of the cleaning box in this application;

[0025] Figure 4 For this application Figure 3 Schematic diagram of the structure from another angle.

[0026] Among them, the reference numerals in the figures are:

[0027] 1. Box body; 2. Control panel; 3. Cleaning box; 4. Chip removal mechanism; 401. Cleaning basket; 402. Through hole; 403. Limit vibration plate; 404. Sealing block; 405. Electric telescopic rod; 406. Filter; 407. Handle; 408. Drain pipe; 409. Rectangular block; 410. Ultrasonic transducer; 5. Lifting mechanism; 51. Connecting piece; 52. Fixing rod; 53. Bolt rod; 54. Snap ring; 55. Motor; 56. Belt; 6. Universal wheel; 7. Side panel. DETAILED DESCRIPTION

[0028] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0029] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0030] like Figure 1-4 As shown, the present application provides an automatic chip removal device for an ultrasonic cleaning machine, comprising a box body 1, a control panel 2 fixedly mounted on the box body 1, a cleaning box 3 fixedly connected to the inner wall of the box body 1, four universal wheels 6 fixedly connected to the bottom wall of the box body 1, and a side panel 7 movably connected to one side of the box body 1, the side panel 7 can be removed from the box body 1, and the universal wheels 6 can move the box body 1 as a whole, and various parameters can be adjusted through the control panel 2, so that personnel can place objects to be cleaned in the cleaning box 3.

[0031] like Figure 3 and Figure 4 As shown, a chip removal mechanism 4 is provided in the cleaning box 3, which is placed on a cleaning basket 401 on the inner wall of the cleaning box 3. A plurality of through holes 402 are provided on the bottom wall of the cleaning basket 401. The opposite sides of the cleaning box 3 are rotatably connected to a limited vibration plate 403. A plurality of ultrasonic transducers 410 are fixedly connected to the limited vibration plate 403. The limited vibration plate 403 is located directly below the cleaning basket 401. The side of the limited vibration plate 403 away from the cleaning basket 401 is symmetrically connected to two electric telescopic rods 405 through an axle pin. The other end of the electric telescopic rod 405 is rotatably connected to the cleaning box 3 through an axle pin. The cooperation between the limited vibration plate 403 and the electric telescopic rod 405 can realize rotation inside the cleaning box 3. At the same time, the sealing block 404 can limit the rotation angle of the limited vibration plate 403. The cooperation between the limited vibration plate 403 and the motor 55 enables the limited vibration plate 403 to rotate back and forth, thereby cleaning impurities from the limited vibration plate 403.

[0032] Two rectangular blocks 409 are symmetrically fixedly connected to the bottom wall of the cleaning box 3, and a filter screen 406 is placed on the rectangular block 409. The filter screen 406 is slidably connected to the cleaning box 3, and a handle 407 is fixedly connected to the filter screen 406. The filter screen 406 is a pull-out design, which makes it convenient for personnel to clean or replace the filter screen 406.

[0033] A drain pipe 408 is fixedly connected to the center position of the bottom wall of the cleaning box 3, and the drain pipe 408 extends to the bottom wall of the box body 1. Sealing blocks 404 are fixedly connected to the opposite sides of the inner wall of the cleaning box 3, and the sealing blocks 404 on the left and right sides are arranged one above and one below at the upper and lower ends of the limiting vibration plate 403, and are sealed to the limiting vibration plate 403.

[0034] like Figure 2 As shown, a lifting mechanism 5 is provided on the cleaning basket 401, and the lifting mechanism 5 includes a connecting piece 51 fixedly connected to the cleaning basket 401, and two bolt rods 53 are symmetrically threaded on the connecting piece 51. One end of the two bolt rods 53 is fixedly connected to a motor 55, and the motor 55 drives the bolt rod 53 to rotate, thereby driving the cleaning basket 401 to move in the vertical direction, thereby realizing the automatic lifting effect of the cleaning basket 401.

[0035] A snap ring 54 is fixedly connected to the bolt rod 53, and four snap rings 54 are grouped in pairs. The inner wall of each group of snap rings 54 is clamped with a belt 56. One end of one of the two bolt rods 53 is fixedly connected to the cleaning box 3 through the fixed rod 52. Through the cooperation between the snap ring 54 and the belt 56, the other bolt rod 53 can be driven at the same time, thereby achieving synchronous rotation and preventing the cleaning basket 401 from tilting sideways during movement.

[0036] It should be noted that the control panel 2 is electrically connected to the multiple ultrasonic transducers 410, the electric telescopic rod 405 and the motor 55. By inputting parameters into the control panel 2, the parameters of the ultrasonic transducer 410, the electric telescopic rod 405 and the motor 55 can be controlled.

[0037] Working principle: During actual use, personnel can first adjust various parameters through the control panel 2, and control the rotation of the motor 55 to achieve the descent of the cleaning basket 401. At this time, the metal parts that need to be cleaned are placed in the cleaning basket 401, and the ultrasonic transducer 410 on the limiting vibration plate 403 is used to clean the metal objects. After cleaning for a certain period of time, the motor 55 drives the bolt rod 53 to rotate, thereby achieving the lifting operation of the cleaning basket 401. When the cleaning basket 401 is lifted a certain distance, the limiting vibration plate 403 realizes a reciprocating flipping motion with the cooperation of the electric telescopic rod 405. The coordinated use of the limiting vibration plate 403 and the filter screen 406 can achieve the effect of filtering and collecting debris when debris removal is required, and finally the waste water flows out from the drain pipe 408.

[0038] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. An automatic chip removal device for an ultrasonic cleaning machine, characterized in that: include: Box (1); A control panel (2), the control panel (2) being fixedly mounted on the box (1); A cleaning box (3), the cleaning box (3) being fixedly connected to the inner wall of the box body (1); A chip removal mechanism (4), comprising a limit vibration plate (403) rotatably connected to the inner wall of a cleaning box (3) and an electric telescopic rod (405) mounted on the limit vibration plate (403); a cleaning basket (401) is placed on the cleaning box (3); the limit vibration plate (403) and the electric telescopic rod (405) cooperate to rotate inside the cleaning box (3), thereby cleaning impurities from the limit vibration plate (403); A lifting mechanism (5), comprising a connecting plate (51) fixedly connected to the cleaning basket (401), two bolt rods (53) symmetrically threaded through the connecting plate (51), and a motor (55) fixedly connected to one end of one of the two bolt rods (53); The motor (55) drives the bolt rod (53) to rotate, thereby driving the cleaning basket (401) to move in the vertical direction, thereby achieving an automatic lifting effect of the cleaning basket (401).

2. The automatic chip removal device of an ultrasonic cleaning machine according to claim 1, characterized in that: The chip removal mechanism (4) includes a cleaning basket (401) placed on the inner wall of the cleaning box (3), a plurality of through holes (402) are opened on the bottom wall of the cleaning basket (401), and two opposite sides of the cleaning box (3) are rotatably connected to a limiting vibration plate (403), and a plurality of ultrasonic transducers (410) are fixedly connected to the limiting vibration plate (403). The limiting vibration plate (403) is located directly below the cleaning basket (401), and the side of the limiting vibration plate (403) away from the cleaning basket (401) is symmetrically connected to two electric telescopic rods (405) through an axle pin, and the other end of the electric telescopic rod (405) is rotatably connected to the cleaning box (3) through an axle pin.

3. The automatic chip removal device of an ultrasonic cleaning machine according to claim 2, characterized in that: Two rectangular blocks (409) are symmetrically and fixedly connected to the bottom wall of the cleaning box (3), a filter screen (406) is placed on the rectangular block (409), the filter screen (406) is slidably connected to the cleaning box (3), and a handle (407) is fixedly connected to the filter screen (406).

4. The automatic chip removal device of an ultrasonic cleaning machine according to claim 2, characterized in that: A drainage pipe (408) is fixedly connected to the center of the bottom wall of the cleaning box (3), and the drainage pipe (408) extends to the bottom wall of the box body (1). Sealing blocks (404) are fixedly connected to opposite sides of the inner wall of the cleaning box (3), and the sealing blocks (404) on the left and right sides are arranged on the upper and lower ends of the limiting vibration plate (403) and are sealed to the limiting vibration plate (403).

5. The automatic chip removal device of an ultrasonic cleaning machine according to claim 1, characterized in that: The lifting mechanism (5) includes a clamping ring (54) fixedly connected to the bolt rod (53), and four clamping rings (54) are arranged in groups of two. The inner wall of each group of clamping rings (54) is clamped with a belt (56), and one end of one of the two bolt rods (53) is fixedly connected to the cleaning box (3) through a fixing rod (52).

6. The automatic chip removal device of an ultrasonic cleaning machine according to any one of claim 1, characterized in that: The control panel (2) is electrically connected to the plurality of ultrasonic transducers (410), the electric telescopic rod (405), and the motor (55).

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