Magnetic material dry type forming hydraulic machine with guide structure
By introducing a guide structure and an automated system into the magnetic material hydraulic press, the problem of difficult mold alignment is solved, precise shaping and automatic loading are achieved, and production efficiency and device stability are improved.
Patent Information
- Application Number
- CN202422405108.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-04
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-04
AI Technical Summary
The upper and lower molds of existing magnetic material hydraulic presses lack limit structures, which leads to difficulty in aligning the mold and affects the final product setting effect.
A magnetic material dry molding hydraulic press with a guide structure is designed. By welding the clamps longitudinally on the outside of the slider, the screw rod and the cylinder are used to control the alignment of the upper and lower molds, and a frosted tube and spring structure are arranged between the base and the top shell to stabilize the device. Combined with the motor automatic loading system, the precise molding and automatic operation of the mold is achieved.
It realizes precise positioning of upper and lower molds to ensure the quality of the finished product, and also has automatic loading function, which improves production efficiency and device stability.
Smart Images

Figure CN223210476U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic presses, in particular to a magnetic material dry-type forming hydraulic press with a guide structure. Background Art
[0002] Magnetic materials are a general term for materials that react in some way to the surrounding magnetic field. To ensure the performance of magnetic materials, magnetic blocks are made of metal materials such as Fe, Co, Ni, Ba, Sr, and Pb, or their compounds and sintered materials. In the application range of electromagnetic force, microphones, watches, relays, sensors, motors, etc. all require the assembly of magnetic components.
[0003] To prevent the magnetic material from dispersing, a hydraulic press is often used to press and shape it. A cylinder is used to control the plate with the upper mold to press it against the plate with the lower mold, and then the magnetic material is removed. However, in the past, the fixed and movable plates and the mold were often locked only by bolts and nuts, lacking the necessary limiting structure. This resulted in problems such as misalignment between the upper and lower molds, affecting the shaping of the finished product.
[0004] Now, a new type of magnetic material dry forming hydraulic press with a guide structure is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a magnetic material dry forming hydraulic press with a guide structure to solve the problem of lack of limit between the upper and lower molds proposed in the above background technology.
[0006] To achieve the above-mentioned object, the utility model provides the following technical solution: a magnetic material dry forming hydraulic press with a guide structure, comprising a base plate and a left side frame, the left side frame is welded to the front and rear two places on the left side of the top of the base plate, and the right side frame is welded to the front and rear two places on the right side of the top of the base plate, a balance plate is welded to the top between the left and right frames, and cylinders are installed on both sides of the balance plate, a base is fixed to the bottom between the left and right frames, a top shell is sleeved above the left and right frames, a screw rod 1 is transversely mounted on the front and rear ends of the base, a screw rod 2 is transversely mounted on the front and rear ends of the top shell, sliders are sleeved on both sides of the outside of the rod bodies of the screw rods 1 and 2, and a splint is longitudinally welded between the outer sides of the sliders, a fixed block is welded to the outside of the center of the screw rod 1, and a limit rod is welded above the fixed block, a sleeve is welded to the outside of the center of the screw rod 2, an upper mold is arranged below the top shell, and a lower mold is placed above the base.
[0007] Preferably, the bottom of the piston rod of the cylinder is fixedly connected to the top shell, and the top shell can be vertically lifted and lowered along the left frame and the right frame.
[0008] Preferably, the clamping plates are symmetrically clamped on both sides of the upper die and the lower die, and the upper part of the limiting rod is embedded in the sleeve block.
[0009] Preferably, four groups of support rods are welded to the left of the center above the base plate, and frosted tubes are sleeved above the support rods. Cross plates are welded between the tops of the frosted tubes, and springs are welded between the bottoms of the frosted tubes and the base plate.
[0010] Preferably, a rubber sleeve is fixed on the inner wall of the frosting tube, and the support rod can contact the frosting tube and slide up and down.
[0011] Preferably, the support rod is embedded in the center of the spring, and the support rod, spring and frosted tube are arranged in concentric circles.
[0012] Preferably, a storage box is installed on the right side of the top of the base plate, a motor is installed on the right side of the center of the base plate, a vertical rod is fixed to the top of the motor shaft, and a delivery pipe is fixed horizontally to the top of the vertical rod, a material pump is installed on the right side of the delivery pipe, and a hose is connected between the right side of the material pump and the lower right corner of the storage box.
[0013] Preferably, the motor can guide the vertical rod to swing left and right, and the material pump is connected between the hose and the conveying pipe.
[0014] Compared with the prior art, the beneficial effects of the present invention are: the magnetic material dry forming hydraulic press with a guide structure not only realizes the auxiliary alignment of the upper and lower molds and supports the lower mold, but also realizes automatic loading;
[0015] (1) By longitudinally welding a clamping plate between the outer sides of the slider, when installing the upper mold and the lower mold, the upper mold and the lower mold are respectively attached to the bottom of the top shell and the top of the base, and then the adjacent screw rods 2 and 1 are rotated respectively, and the slider with internal threads is manipulated to close the clamping plate, move to the center and clamp the upper mold and the lower mold, and then use the cylinder on the top to force the upper mold to approach the lower mold, and press and shape the magnetic material inside the lower mold. The upper mold can be equipped with a magnetic field generator. After the pressing is completed, the current is turned on and the magnetic product is attracted to leave the lower mold by magnetic force;
[0016] (2) By welding a horizontal plate between the tops of the frosting tubes, the base is fixed between the left and right frames, and the center of the bottom is supported by the horizontal plate. The frosting tubes with rubber sleeves at the four corners are in contact with the support rods, and the sleeved springs provide elastic reinforcement. Even if the top shell is applied too hard, it will not force the base to move, maintaining the stability of the entire device. The limit rod embedded between the sleeve block and the fixed block 24 can also limit the lifting and lowering of the upper and lower molds;
[0017] (3) A storage box is installed on the right side of the top of the base plate, and the vertical rod connected to the motor shaft is located at the right rear of the base and other objects. After starting the motor, the vertical rod and the conveying pipe connected to it can be guided to rotate horizontally. Then, the material pump connected to the hose is used to extract the scattered materials from the storage box and spray them out when the conveying pipe moves to the top of the lower mold. There is no need to add materials manually. After taking out the complete magnetic material, it can be injected again. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the front cross-sectional structure of the present utility model;
[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the base of the utility model;
[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the base of the utility model from a top view;
[0021] Figure 4 This is a schematic diagram of the front cross-sectional structure of the shell of the present invention.
[0022] In the figure: 1. Base plate; 2. Left side frame; 3. Base; 4. Screw rod 1; 5. Screw rod 2; 6. Top shell; 7. Balance plate; 8. Clamp; 9. Limit rod; 10. Cylinder; 11. Slider; 12. Upper die; 13. Hose; 14. Storage box; 15. Lower die; 16. Support rod; 17. Frosted tube; 18. Horizontal plate; 19. Spring; 20. Delivery pipe; 21. Material pump; 22. Right side frame; 23. Motor; 24. Fixed block; 25. Bushing block; 26. Vertical rod. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Example 1: Please refer to Figure 1-4A magnetic material dry forming hydraulic press with a guide structure includes a base plate 1 and a left side frame 2. The left side frame 2 is welded to the front and rear of the left top of the base plate 1, and the right side frame 22 is welded to the front and rear of the right top of the base plate 1. A balance plate 7 is welded to the top between the left and right frames 22, and cylinders 10 are installed on both sides of the balance plate 7. A base 3 is fixed to the bottom between the left and right frames 22. A top shell 6 is sleeved on the top between the left and right frames 22. The base 3 The front and rear ends of the interior are respectively equipped with screw rod 1 4 transversely, and the front and rear ends of the interior of the top shell 6 are respectively equipped with screw rod 2 5 transversely. Sliders 11 are respectively sleeved on both sides of the exterior of the screw rod 1 and screw rod 2 5, and a splint 8 is longitudinally welded between the exteriors of the sliders 11. A fixed block 24 is welded to the exterior of the center of the screw rod 1 4, and a limit rod 9 is welded above the fixed block 24. A sleeve block 25 is welded to the exterior of the center of the screw rod 2 5. An upper mold 12 is provided below the top shell 6, and a lower mold 15 is placed above the base 3.
[0025] The bottom of the piston rod of the cylinder 10 is fixedly connected to the top shell 6, which can be vertically raised and lowered along the left frame 2 and the right frame 22. The clamping plates 8 are symmetrically clamped on both sides of the upper mold 12 and the lower mold 15, and the upper part of the limit rod 9 is embedded in the sleeve block 25.
[0026] Specifically, if Figure 1 、 Figure 2 and Figure 3 As shown, when installing the upper mold 12 and the lower mold 15, the upper mold 12 and the lower mold 15 are respectively attached to the bottom of the top shell 6 and the top of the base 3, and then the adjacent screw rod 2 5 and screw rod 1 4 are respectively rotated, and the slider 11 with internal threads is controlled to retract the clamping plate 8, move to the center and clamp the upper mold 12 and the lower mold 15, and then the top cylinder 10 is used to force the upper mold 12 to approach the lower mold 15, and the magnetic material inside the lower mold 15 is pressed and shaped.
[0027] Example 2: Four sets of support rods 16 are welded to the left of the center above the base plate 1, and frosted tubes 17 are sleeved above the support rods 16. A horizontal plate 18 is welded between the tops of the frosted tubes 17, and a spring 19 is welded between the bottom of the frosted tubes 17 and the base plate 1;
[0028] A rubber sleeve is fixed on the inner wall of the frosting tube 17. The support rod 16 can contact the frosting tube 17 and slide up and down. The support rod 16 is embedded in the center of the spring 19. The support rod 16, the spring 19 and the frosting tube 17 are arranged in concentric circles.
[0029] Specifically, if Figure 1 and Figure 2As shown, although the base 3 is fixed between the left frame 2 and the right frame 22, the center of the lower part is supported by the horizontal plate 18, and the frosted tubes 17 with rubber sleeves at the four corners are in contact with the support rods 16, and the springs 19 are provided with elastic reinforcement. Even if the top shell 6 is applied with too much force, it will not force the base 3 to move, thereby maintaining the overall stability of the device.
[0030] Example 3: A storage box 14 is installed on the right side of the top of the base plate 1, and a motor 23 is installed on the right side of the center of the base plate 1. A vertical rod 26 is fixed to the top of the rotating shaft of the motor 23, and a delivery pipe 20 is fixed horizontally to the top of the vertical rod 26. A material pump 21 is installed on the right side of the delivery pipe 20, and a hose 13 is connected between the right side of the material pump 21 and the lower right corner of the storage box 14. The motor 23 can guide the vertical rod 26 to swing left and right, and the material pump 21 is connected between the hose 13 and the delivery pipe 20;
[0031] Specifically, if Figure 1 and Figure 4 As shown, the vertical rod 26 connected to the rotating shaft of the motor 23 is located at the right rear of the base 3 and other objects. After starting the motor 23, the vertical rod 26 and the conveying pipe 20 connected thereto can be guided to rotate horizontally, and then cooperate with the material pump 21 connected to the hose 13 to extract the scattered materials from the storage box 14 and spray them out when the conveying pipe 20 moves to the top of the lower mold 15, without the need for manual feeding.
[0032] Working principle: When the utility model is in use, first, when installing the upper mold 12 and the lower mold 15, the upper mold 12 and the lower mold 15 are respectively attached to the bottom of the top shell 6 and the top of the base 3, and then the adjacent screw rod 2 5 and screw rod 1 4 are respectively rotated to operate the slider 11 with internal thread to close the clamping plate 8, move to the center and clamp the upper mold 12 and the lower mold 15, and then use the top cylinder 10 to force the upper mold 12 to approach the lower mold 15, and press and shape the magnetic material inside the lower mold 15. The upper mold 12 can be equipped with a magnetic field generator. After the pressing is completed, the current is turned on and the magnetic product is attracted to leave the lower mold 15 by magnetic force. Although the base 3 is fixed It is fixed between the left frame 2 and the right frame 22, and the center of the bottom is supported by the horizontal plate 18. The frosted tubes 17 with rubber sleeves at the four corners are in contact with the support rods 16, and the springs 19 are used to provide elastic reinforcement. Even if the top shell 6 is too strong, it will not force the base 3 to move. The vertical rod 26 connected to the rotating shaft of the motor 23 is located to the right rear of the base 3 and other objects. After starting the motor 23, the vertical rod 26 and the conveying pipe 20 connected to it can be guided to rotate horizontally, and then cooperate with the material pump 21 connected to the hose 13 to extract the scattered materials from the storage box 14 and spray them out when the conveying pipe 20 moves to the top of the lower mold 15.
[0033] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A magnetic material dry forming hydraulic press with a guide structure, comprising a base plate (1) and a left side frame (2), characterized in that: The left side frame (2) is welded to the front and rear of the left top of the base plate (1), and the right side frame (22) is welded to the front and rear of the right top of the base plate (1). A balance plate (7) is welded to the top between the left side frame (2) and the right side frame (22), and cylinders (10) are installed on both sides of the balance plate (7). A base (3) is fixed to the bottom between the left side frame (2) and the right side frame (22). A top shell (6) is sleeved on the top between the left side frame (2) and the right side frame (22). The front and rear ends of the base (3) are respectively equipped with screw rods (10) in a transverse direction. 4), the front and rear ends of the top shell (6) are respectively equipped with screw rod 2 (5) in a transverse manner, the two sides of the outside of the rod body of screw rod 1 (4) and screw rod 2 (5) are respectively sleeved with sliders (11), and a clamping plate (8) is longitudinally welded between the outer sides of the sliders (11), the outside of the center of screw rod 1 (4) is welded with a fixed block (24), and a limiting rod (9) is welded above the fixed block (24), and a sleeve block (25) is welded outside the center of screw rod 2 (5), an upper mold (12) is provided below the top shell (6), and a lower mold (15) is placed above the base (3).
2. The magnetic material dry forming hydraulic press with a guide structure according to claim 1, characterized in that: The bottom of the piston rod of the cylinder (10) is fixedly connected to the top shell (6), and the top shell (6) can be vertically lifted and lowered along the left side frame (2) and the right side frame (22).
3. The magnetic material dry forming hydraulic press with a guide structure according to claim 1, characterized in that: The clamping plates (8) are symmetrically clamped on both sides of the upper die (12) and the lower die (15), and the upper part of the limiting rod (9) is embedded in the sleeve block (25).
4. The magnetic material dry forming hydraulic press with a guide structure according to claim 1, characterized in that: Four groups of support rods (16) are welded to the left of the center above the base plate (1), and a frosted tube (17) is sleeved above the support rod (16). A transverse plate (18) is welded between the tops of the frosted tubes (17), and a spring (19) is welded between the bottom of the frosted tube (17) and the base plate (1).
5. The magnetic material dry forming hydraulic press with a guide structure according to claim 4, characterized in that: A rubber sleeve is fixed on the inner wall of the frosting tube (17), and the support rod (16) can contact the frosting tube (17) and slide up and down.
6. The magnetic material dry forming hydraulic press with a guide structure according to claim 4, characterized in that: The support rod (16) is embedded in the center of the spring (19), and the support rod (16), the spring (19) and the frosting tube (17) are arranged in concentric circles.
7. The magnetic material dry forming hydraulic press with a guide structure according to claim 1, characterized in that: A storage box (14) is installed on the right side of the top of the base plate (1), and a motor (23) is installed on the right side of the center of the base plate (1). A vertical rod (26) is fixed to the top of the rotating shaft of the motor (23), and a delivery pipe (20) is fixed horizontally to the top of the vertical rod (26). A material pump (21) is installed on the right side of the delivery pipe (20), and a hose (13) is connected between the right side of the material pump (21) and the lower right corner of the storage box (14).
8. The magnetic material dry forming hydraulic press with a guide structure according to claim 7, characterized in that: The motor (23) can guide the vertical rod (26) to swing left and right, and the material pump (21) is connected between the hose (13) and the delivery pipe (20).