Positioning tool for inductance coil machining

Abstract

The utility model discloses a positioning tool for inductance coil processing, which relates to the technical field of inductance coil processing and positioning, comprises a bottom plate, and is characterized in that a vertical plate is arranged on one side of the bottom plate, a through hole is formed in the middle of the vertical plate, a conveying mechanism is mounted above the bottom plate, and the conveying mechanism transversely penetrates through the through hole in the middle of the vertical plate; a plurality of positioning rods are mounted on the conveying mechanism; symmetrical supporting frames are arranged on one side of the vertical plate, sliding rails are arranged on the inner sides of the supporting frames, connecting pieces are arranged on the side edges of the sliding rails, notches are formed in one ends of the sliding rails, sliding blocks matched with the sliding rails are arranged on the inner sides of the connecting pieces, the sliding blocks enter through the notches to be in sliding clamping connection with the sliding rails, and sliding mechanisms are arranged in the middles of the connecting pieces. And moving tables are arranged on the inner sides of the connecting pieces, moving mechanisms are arranged between the moving tables and the connecting pieces, pressing mechanisms are arranged on the side faces of the moving tables, and the pressing mechanisms are used for precise positioning and pressing, so that the machining precision and the production efficiency are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of inductor coil processing and positioning, in particular to a positioning tool for inductor coil processing. Background Art

[0002] In the rapidly developing electronics manufacturing industry, inductor coils are key electronic components. Their processing accuracy and efficiency directly affect the performance and quality of the entire product. With the continuous advancement of automation technology, the processing methods of inductor coils are also constantly innovating and optimizing. In the field of electronic component manufacturing, inductor coils are key components. Their processing quality and efficiency directly affect the performance and cost of the entire electronic product. With the advancement of science and technology and the development of industrial automation, the processing methods of inductor coils are also constantly innovating.

[0003] The existing inductor coil processing and positioning technology has problems with the design or manufacturing errors of the tooling, resulting in insufficient positioning accuracy of the inductor coil during the processing process, which affects the processing quality and performance of the coil; some tooling is complicated to operate, requiring a lot of time and manpower, and has high skill requirements for the operator, which to a certain extent reduces production efficiency; some tooling can only be applied to inductor coils of specific models or specifications, and the tooling needs to be replaced or redesigned for coils of different specifications, which increases production costs and cycles. These problems are particularly prominent. Utility Model Content

[0004] The utility model provides a positioning tool for inductor coil processing, which solves the problems of existing positioning accuracy being insufficient, requiring much time and manpower, having low production efficiency and uneven quality of inductor coils.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A positioning tool for processing an inductor coil comprises a base plate, a vertical plate provided on one side of the base plate, a through hole provided in the middle of the vertical plate, a conveying mechanism installed above the base plate, the conveying mechanism passing through the through hole in the middle of the vertical plate, and a plurality of positioning rods provided on the conveying mechanism;

[0007] A symmetrical support frame is provided on one side of the vertical plate, and a slide rail is provided on the inner side of the support frame, a connecting piece is provided on the side of the slide rail, and a notch is provided at one end of the slide rail, a slider matching the slide rail is provided on the inner side of the connecting piece, and the slider enters into the notch and is slidably engaged with the slide rail, and a sliding mechanism is provided in the middle of the connecting piece, and a moving platform is provided on the inner side of the connecting piece, a moving mechanism is provided between the moving platform and the connecting piece, and a pressing mechanism is provided on the side of the moving platform, and the pressing mechanism is for precise positioning and pressing.

[0008] Preferably, the conveying mechanism includes a first drive motor, a conveyor belt, a roller, and a conveyor frame, and a conveyor frame is arranged above the bottom plate, rollers are arranged at both ends of the conveyor frame, and the rollers are connected by a conveyor belt, a first drive motor is installed on one side of the conveyor frame, and the output end of the first drive motor is connected to the roller.

[0009] Preferably, two groups of evenly symmetrical positioning rods are installed above the conveyor belt.

[0010] Preferably, the sliding mechanism includes a second drive motor and a second screw rod. A second drive motor is provided above the support frame, and a threaded hole is provided in the middle of the connecting piece. The second screw rod passes through the threaded hole and is connected to the bottom of the support frame, and the output end of the second drive motor is connected to the top of the second screw rod. The connecting piece is driven by the second drive motor to form a sliding mechanism.

[0011] Preferably, the moving mechanism includes a third drive motor and a third screw rod. Corresponding threaded holes are provided inside one side of the connecting piece and the extension plate on one side of the moving platform. The third screw rod is connected to the side of the connecting piece through the threaded hole through the seat bearing at the bottom, and an external bevel gear is installed on the top of the third screw rod. The other side of the connecting piece is provided with a third drive motor, and an internal bevel gear is installed at the output end of the third drive motor, and the third screw rod is meshed and connected with the third drive motor through the bevel gear.

[0012] Preferably, the pressing mechanism includes an electric telescopic rod, a damping rod, a telescopic spring, a circular pressing plate, and a positioning hole. The electric telescopic rod is vertically installed on the side of the mobile platform, and a group of damping rods is arranged under the electric telescopic rod. A telescopic spring is installed on the outside of the damping rod. The lower end of the damping rod is connected to a circular pressing plate, and a positioning hole is provided in the middle of the circular pressing plate.

[0013] Preferably, the positioning hole in the middle of the circular pressing plate matches the positioning rod above the conveyor belt.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The positioning fixture for inductor coil processing works together through the positioning column, positioning hole sliding mechanism, moving mechanism and pressing mechanism to ensure that the inductor coil always maintains the correct position and posture during the processing, achieves precise positioning, and ensures processing accuracy.

[0016] 2. The conveying mechanism of the positioning tooling used for inductor coil processing realizes batch automated precise positioning and tightening through conveyor belt transportation and several positioning rods and symmetrical pressing mechanisms on the conveyor belt, reducing manual intervention and waiting time, speeding up the processing speed, making the processing process more efficient and quick, and greatly improving production efficiency.

[0017] 3. Stable fixtures and precise processing ensure the consistency and reliability of the inductor coil, thereby improving the overall stability of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the present utility model.

[0019] Figure 2 This is a structural schematic diagram from another perspective of the present invention.

[0020] Figure 3 It is a schematic diagram of the explosion structure of the utility model.

[0021] Figure 4 This is a schematic diagram of the pressing mechanism structure of the present utility model.

[0022] Numbers in the figure: 1. Base plate; 2. Vertical plate; 3. Through hole; 4. Positioning rod; 5. Support frame; 6. Slide rail; 7. Connector; 8. Slider; 9. Moving platform; 10. First drive motor; 11. Conveyor belt; 12. Roller; 13. Conveyor frame; 14. Second drive motor; 15. Second screw rod; 16. Third drive motor; 17. Third screw rod; 18. External bevel gear; 19. Internal bevel gear; 20. Electric telescopic rod; 21. Telescopic spring; 22. Pressure plate; 23. Positioning hole; 24. Damping rod. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] Reference Figure 1-4Figure, the utility model provides a technical solution: a positioning tool for inductor coil processing, comprising a base plate 1, a vertical plate 2 is provided on one side of the base plate 1, and a through hole 3 is provided in the middle of the vertical plate 2, a conveying mechanism is installed above the base plate 1, and the conveying mechanism crosses the through hole 3 in the middle of the vertical plate 2, and a plurality of positioning rods 4 are installed on the conveying mechanism, which realizes batch automation and precise positioning and fastening, reduces manual intervention and waiting time, speeds up the processing speed, makes the processing process more efficient and quick, and greatly improves production efficiency. A symmetrical support is provided on one side of the vertical plate 2. The support frame 5 is provided with a slide rail 6 on the inner side of the support frame 5, and a connecting member 7 is provided on the side of the slide rail 6, and a notch is provided at one end of the slide rail 6. A slider 8 matching the slide rail 6 is provided on the inner side of the connecting member 7, and the slider 8 enters through the notch and slides and engages with the slide rail 6 to ensure the stability and positioning accuracy of the connecting member 7, and a sliding mechanism is provided in the middle of the connecting member 7, and a moving platform 9 is provided on the inner side of the connecting member 7, a moving mechanism is provided between the moving platform 9 and the connecting member 7, and a pressing mechanism is provided on the side of the moving platform 9, and the pressing mechanism is for precise positioning and pressing.

[0025] refer to Figure 2 , Figure 3 The conveying mechanism includes a first drive motor 10, a conveyor belt 11, a roller 12, and a conveying frame 13, and a conveying frame 13 is provided above the bottom plate 1, and rollers 12 are provided at both ends of the conveying frame 13, and the rollers 12 are connected by the conveyor belt 11. A first drive motor 10 is installed on one side of the conveying frame 13, and the output end of the first drive motor 10 is connected to the roller 12; two groups of symmetrical positioning rods 4 are installed above the conveyor belt 11; further, a sliding mechanism includes a second drive motor 14 and a second screw rod 15. A second drive motor 14 is provided above the support frame 5, and a threaded hole is provided in the middle of the connecting member 7. The second screw rod 15 passes through the threaded hole and is connected to the bottom of the support frame 5, and the output end of the second drive motor 14 is connected to the top of the second screw rod 15. The connecting member 7 is driven by the second drive motor 14 to form a sliding mechanism, so that the connecting member 7 moves up and down, which helps to more accurately position.

[0026] Specifically, the moving mechanism includes a third drive motor 16 and a third screw rod 17. Corresponding threaded holes are provided inside one side of the connecting member 7 and the extension plate on one side of the moving platform 9. The third screw rod 17 is connected to the side of the connecting member 7 through the threaded hole through the seat bearing at the bottom, and an external bevel gear 18 is installed on the top of the third screw rod 17. The other side of the connecting member 7 is provided with a third drive motor 16, and the output end of the third drive motor 16 is installed with an internal bevel gear 19, and the third screw rod 17 is meshed with the third drive motor 16 through the bevel gear to realize the forward and backward movement of the moving platform 9 to meet the precise positioning requirements of pressing inductor coils of different sizes.

[0027] refer to Figure 4The pressing mechanism includes an electric telescopic rod 20, a telescopic spring 21, a circular pressing plate 22, and a positioning hole 23. The electric telescopic rod 20 is vertically installed on the side of the movable platform 9, and a group of damping rods 24 are arranged under the electric telescopic rod 20. The outer side of the damping rod 24 is installed with a telescopic spring 21. The lower end of the damping rod 24 is connected to the circular pressing plate 22, and the middle part of the circular pressing plate 22 is provided with a positioning hole 23; the positioning hole 23 in the middle of the circular pressing plate 22 matches the positioning rod 4 above the conveyor belt 11, which can ensure that the inductor coil always maintains the correct position and posture during the processing, realizes precise positioning, and ensures processing accuracy.

[0028] When using the positioning tool for processing the electric inductor coil, the device is first installed on the work site, and then the inductor coil that needs to be precisely positioned is placed on the positioning rod 4 above the conveyor belt 11. Then the first drive motor 10 drives the roller 12 to realize the conveying of the conveyor belt 11. Then the second drive motor 14 drives the second screw rod 15 to realize the movement of the connecting member 7 to achieve up and down positioning. The connecting member 7 stays in the appropriate position. The third drive motor 16 drives the third screw rod 17 through the bevel gear to realize the movement of the movable platform 9 to the appropriate position. Then the electric telescopic rod 20 is vertically installed on the side of the movable platform 9. The electric telescopic rod 20 is telescopic and pressed to accurately position the pressing plate 22 and the positioning hole 23 on the positioning rod 4 above the conveyor belt 11 to achieve positioning and tightening. At the same time, the damping rod 24 and the telescopic spring 21 have effective buffering pressure. The processing process can ensure the consistency and reliability of the inductor coil, thereby improving the overall stability of the product and improving the quality level of the inductor coil. Finally, during the entire processing process, the positioning mechanism and the conveying mechanism always maintain the precise positioning and stable fixation of the coil to ensure processing accuracy and production efficiency.

[0029] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.

Claims

1. A positioning tool for processing an inductor coil, comprising a base plate (1), characterized in that: A vertical plate (2) is provided on one side of the bottom plate (1), and a through hole (3) is provided in the middle of the vertical plate (2); a conveying mechanism is installed above the bottom plate (1), and the conveying mechanism crosses the through hole (3) in the middle of the vertical plate (2); and a plurality of positioning rods (4) are provided on the conveying mechanism; A symmetrical support frame (5) is provided on one side of the vertical plate (2), and a slide rail (6) is provided on the inner side of the support frame (5), a connecting member (7) is provided on the side of the slide rail (6), and a notch is provided at one end of the slide rail (6), a slider (8) matching the slide rail (6) is provided on the inner side of the connecting member (7), and the slider (8) enters the notch and is slidably engaged with the slide rail (6), and a sliding mechanism is provided in the middle of the connecting member (7), a moving platform (9) is provided on the inner side of the connecting member (7), a moving mechanism is provided between the moving platform (9) and the connecting member (7), and a pressing mechanism is provided on the side of the moving platform (9), and the pressing mechanism is precisely positioned and pressed.

2. The positioning tool for inductor coil processing according to claim 1, characterized in that: The conveying mechanism comprises a first driving motor (10), a conveying belt (11), a roller shaft (12), and a conveying frame (13), wherein the conveying frame (13) is provided above the bottom plate (1), roller shafts (12) are provided at both ends of the conveying frame (13), and the roller shafts (12) are connected by the conveying belt (11), and the first driving motor (10) is installed on one side of the conveying frame (13), and the output end of the first driving motor (10) is connected to the roller shaft (12).

3. The positioning tool for inductor coil processing according to claim 2, characterized in that: Two groups of evenly symmetrical positioning rods (4) are installed above the conveyor belt (11).

4. The positioning tool for inductor coil processing according to claim 1, characterized in that: The sliding mechanism comprises a second drive motor (14) and a second screw rod (15). The second drive motor (14) is provided above the support frame (5), and a threaded hole is provided in the middle of the connecting member (7). The second screw rod (15) passes through the threaded hole and is connected to the bottom of the support frame (5), and the output end of the second drive motor (14) is connected to the top of the second screw rod (15). The connecting member (7) is driven by the second drive motor (14) to realize the sliding mechanism.

5. The positioning tool for inductor coil processing according to claim 1, characterized in that: The moving mechanism comprises a third drive motor (16) and a third screw rod (17). A corresponding threaded hole is provided inside one side of the connecting member (7) and an extension plate on one side of the moving platform (9). The third screw rod (17) is connected to the side of the connecting member (7) through the threaded hole through the bottom seat bearing, and an outer bevel gear (18) is installed on the top of each of the third screw rods (17). The other side of each of the connecting members (7) is provided with a third drive motor (16), and an inner bevel gear (19) is installed at the output end of each of the third drive motors (16). The third screw rod (17) is meshed and connected to the third drive motor (16) through the bevel gear.

6. The positioning tool for inductor coil processing according to claim 3, characterized in that: The pressing mechanism comprises an electric telescopic rod (20), a damping rod (24), a telescopic spring (21), a circular pressing plate (22), and a positioning hole (23). The electric telescopic rod (20) is vertically installed on the side of the movable platform (9), and a group of damping rods (24) is arranged under the electric telescopic rod (20). The outer side of the damping rod (24) is installed with a telescopic spring (21). The lower end of the damping rod (24) is connected to the circular pressing plate (22), and the middle part of the circular pressing plate (22) is provided with a positioning hole (23).

7. The positioning tool for inductor coil processing according to claim 6, characterized in that: The positioning hole (23) in the middle of the circular pressing plate (22) matches the positioning rod (4) above the conveyor belt (11).

Images