Indentation device for gypsum board production

By designing an automated indentation device, the problem of inefficiency of traditional gypsum board indentation devices is solved, and continuous indentation production of gypsum board is realized to adapt to gypsum board of different specifications.

CN223211599UActive Publication Date: 2025-08-12FUJIAN NINGFENG GYPSUM IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422399588.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-12
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

Traditional gypsum board indentation devices are inefficient during the indentation process and cannot achieve continuous production.

Method used

An indentation device including an indenter, a moving mechanism and a mechanical gripper is designed to automatically emboss the gypsum board by automatically grasping and sending it to the indentation area, combining a drive motor and an electric push rod, and the device can be adjusted to accommodate gypsum board of different thicknesses and widths.

Benefits of technology

Continuous indentation of gypsum board production is achieved, production efficiency is improved, and gypsum board of different specifications is adapted to gypsum board.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223211599U_ABST
    Figure CN223211599U_ABST
Patent Text Reader

Abstract

The utility model discloses a creasing device for gypsum board production. The creasing device comprises a base, a creasing machine is fixedly installed on one side of the upper surface of the base, a machine column is arranged on the other side of the upper surface of the base, a moving mechanism is arranged on the top of the machine column, and a mechanical gripper is arranged at the moving end of the moving mechanism. The creasing machine comprises a creasing machine rack, the bottom of the creasing machine rack is rotationally connected with a conveying roller, the side wall of the creasing machine rack is further provided with a driving mechanism used for driving the conveying roller to rotate, the top of the creasing machine rack is provided with an electric push rod, and the bottom of the electric push rod is fixedly connected with a creasing roller. According to the indentation device for gypsum board production, the moving mechanism can drive the mechanical gripper to automatically grab a gypsum board and put the gypsum board on the conveying roller, the driving motor drives the transmission wheel to rotate so as to drive the conveying roller to move, the gypsum board is pushed to an indentation area, and the electric push rod pushes the indentation roller to make contact with the gypsum board and apply pressure. And the indentation roller is used for embossing patterns on the surface of the gypsum board.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of gypsum board production equipment, in particular to an indentation device for gypsum board production. Background Art

[0002] Gypsum board indentation devices are usually used to create specific patterns or grooves on gypsum boards for decoration or installation. The general equipment consists of: indentation mold: a mold designed according to the required pattern or groove shape, usually made of metal with a certain hardness and durability; pressure device: can be manual or electric, used to apply pressure to make the mold form an indentation on the gypsum board; support frame: used to fix the gypsum board to ensure that the gypsum board does not move during the indentation process.

[0003] However, this traditional indentation device requires lifting, feeding, and unloading each time the gypsum board is indented. Each step is not continuous, resulting in low production efficiency of the gypsum board. To this end, we provide an indentation device for gypsum board production. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides an indentation device for gypsum board production, which can achieve continuous indentation and effectively improve the production efficiency of gypsum boards.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an indentation device for gypsum board production, comprising a base, a creasing machine fixedly mounted on one side of the upper surface of the base, an organic column disposed on the other side of the upper surface of the base, a moving mechanism disposed on the top of the machine column, and a mechanical gripper disposed on the moving end of the moving mechanism;

[0006] The creasing machine includes a creasing machine frame fixed to one side of the upper surface of the base, the bottom of the creasing machine frame is rotatably connected to a conveying roller, the side wall of the creasing machine frame is further provided with a driving mechanism for driving the conveying roller to rotate, the top of the creasing machine frame is provided with an electric push rod, and the bottom of the electric push rod is fixedly connected to the creasing roller;

[0007] The side wall of the creasing machine frame is also slidably connected with a conveying roller assembly that cooperates with the conveying roller.

[0008] Optionally, the driving mechanism includes a driving motor fixedly connected to the side wall of the creasing machine frame, and the conveying roller passes through one end of the creasing machine frame and is fixedly connected to a transmission wheel. The two transmission wheels are connected by a transmission belt, and one of the transmission wheels is fixedly connected to the output end of the driving motor.

[0009] Optionally, the conveying roller assembly includes a lifting slider slidably connected to the side wall of the creasing machine frame, the top of the lifting slider is fixedly connected to a slide rod, the slide rod is slidably connected to the creasing machine frame, the top of the lifting slider is rotatably connected to a screw rod, the screw rod is threadedly connected to the creasing machine frame, and the conveying roller is rotatably connected between the two lifting sliders.

[0010] Optionally, a guide frame is fixedly connected to one side of the creasing machine frame, an inner side wall of the guide frame is rotatably connected to a guide wheel, and the inner side wall of the guide frame is also fixedly connected to a side guide assembly.

[0011] Optionally, the side guide assembly includes a slide fixed to the inner wall of the guide frame, and the inner wall of the slide is slidably mounted with a side guide wheel;

[0012] The side guide wheel includes a sliding plate 1, the top of which is rotatably connected to a calibration guide wheel, and the bottom of which is plugged with a sliding plate 2, and the sliding plates 1 and 2 are clamped on the outside of the slide by a fixing bolt 1.

[0013] Optionally, the creasing roller includes a U-shaped bracket, the inner side wall of the U-shaped bracket is rotatably connected to the creasing wheel, and the outer wall of the creasing wheel is provided with a pattern.

[0014] The utility model provides an indentation device for gypsum board production, which has the following beneficial effects:

[0015] The indentation device for gypsum board production is provided with an indentation machine, a moving mechanism and a mechanical gripper. The moving mechanism can drive the mechanical gripper to move, automatically grab the gypsum board, complete automatic loading, and place the gypsum board on the conveyor roller. When indentation is required, the driving motor drives the transmission wheel to rotate and thereby drives the conveyor roller to move, pushing the gypsum board to the indentation area. The electric push rod pushes the indentation roller to contact the gypsum board and apply pressure, so that the indentation roller imprints a pattern on the surface of the gypsum board. At the same time, for gypsum boards of different thicknesses, the screw rod can also be rotated to adjust the height of the lifting slider, thereby adjusting the distance between the conveyor roller and the transmission roller. For gypsum boards of different widths, the position of the side guide wheel can also be adjusted to facilitate calibration of guide wheels of different widths. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the utility model from a second viewing angle;

[0018] Figure 3 This is a schematic diagram of the structure of the creasing machine of the utility model;

[0019] Figure 4This is a schematic structural diagram of the conveyor roller assembly of the utility model;

[0020] Figure 5 This is a schematic structural diagram of the creasing roller of the utility model;

[0021] Figure 6 This is a schematic structural diagram of the side guide wheel of the utility model.

[0022] In the figure: 1. Base; 2. Indentation machine; 21. Indentation machine frame; 22. Conveyor roller; 23. Driving mechanism; 231. Driving motor; 232. Transmission wheel; 233. Transmission belt; 24. Electric push rod; 25. Indentation roller; 251. U-shaped bracket; 252. Indentation wheel; 26. Conveyor roller assembly; 261. Lifting slider; 262. Slide rod; 263. Screw rod; 264. Conveyor roller; 27. Guide frame; 28. Guide wheel; 29. Side guide assembly; 291. Slide; 292. Slide plate 1; 293. Calibration guide wheel; 294. Slide plate 2; 295. Fixing bolt 1; 3. Machine column; 4. Moving mechanism; 5. Mechanical gripper. DETAILED DESCRIPTION

[0023] Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. In the following description, when referring to the drawings, identical numerals in different figures represent identical or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments are not intended to represent all embodiments consistent with the present disclosure. Rather, they are merely examples of devices consistent with certain aspects of the present disclosure, as detailed in the appended claims.

[0024] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0025] See also Figures 1 to 5 The utility model provides a technical solution: a creasing device for gypsum board production, comprising a base 1, a creasing machine 2 is fixedly mounted on one side of the upper surface of the base 1, an organic column 3 is arranged on the other side of the upper surface of the base 1, a moving mechanism 4 is arranged on the top of the machine column 3, and a mechanical gripper 5 is arranged on the moving end of the moving mechanism 4. The moving mechanism 4 and the mechanical gripper 5 are well-known technologies and are therefore not described in detail in the specification. Specifically, they can be implemented by the following technical solution: for the moving mechanism 4, a slide rail, a slider, a gear, a tooth plate and a motor for driving the gear to rotate can be used; for the mechanical gripper 5, a hydraulic push rod can be used to drive two manipulators to move closer to or away from each other to achieve a grabbing operation;

[0026] The creasing machine 2 includes a creasing machine frame 21 fixed to one side of the upper surface of the base 1, the bottom of the creasing machine frame 21 is rotatably connected to the conveying roller 22, and the side wall of the creasing machine frame 21 is further provided with a driving mechanism 23 for driving the conveying roller 22 to rotate, and the top of the creasing machine frame 21 is provided with an electric push rod 24, and the bottom of the electric push rod 24 is fixedly connected to the creasing roller 25, and the creasing roller 25 includes a U-shaped bracket 251, and the inner side wall of the U-shaped bracket 251 is rotatably connected to the creasing wheel 252, and the outer wall of the creasing wheel 252 is provided with a pattern, and the creasing machine frame 21 is generally in the shape of a square.

[0027] The side wall of the creasing machine frame 21 is also slidably connected to a conveying roller assembly 26 that cooperates with the conveying roller 22.

[0028] As a preferred embodiment, on the basis of the above method, the driving mechanism 23 further includes a driving motor 231 fixedly connected to the side wall of the creasing machine frame 21, and the conveying roller 22 passes through the creasing machine frame 21 and is fixedly connected to a transmission wheel 232 at one end. The two transmission wheels 232 are connected by a transmission belt 233, and one of the transmission wheels 232 is fixedly connected to the output end of the driving motor 231. Starting the driving motor 231 can drive the transmission wheel 232 to rotate, and the two conveying rollers 22 are driven to move by the transmission wheel 232 and the belt, thereby completing the delivery of the gypsum board.

[0029] The conveying roller assembly 26 includes a lifting slider 261 slidably connected to the side wall of the creasing machine frame 21, and the top of the lifting slider 261 is fixedly connected to the slide rod 262, which is slidably connected to the creasing machine frame 21. The top of the lifting slider 261 is rotatably connected to the screw rod 263, which is threadedly connected to the creasing machine frame 21, and the two lifting sliders 261 are rotatably connected to the conveying roller 264. Specifically, the screw rod 263 is rotatably connected to the lifting slider 261 through a bearing, and a nut is fixed on the top of the screw rod 263. The screw rod 263 can be rotated by rotating the nut to rotate the screw rod 263. The lifting slider 261 is driven to rise and fall through the engagement of the screw rod 263 with the creasing machine frame 21, thereby driving the conveying roller 264 to move, completing the height adjustment of the conveying roller 264, and the conveying roller 264 cooperates with the conveying roller 22 to complete the clamping movement of the gypsum board.

[0030] As a preferred embodiment, on the basis of the above method, further, a guide frame 27 is fixedly connected to one side of the creasing machine frame 21, and the inner wall of the guide frame 27 is rotatably connected to a guide wheel 28. The inner wall of the guide frame 27 is also fixedly connected to a side guide assembly 29, and the guide wheel 28 is convenient for carrying the gypsum board to prevent the gypsum board from tilting and falling.

[0031] The side guide assembly 29 includes a slide 291 fixed to the inner wall of the guide frame 27, and the inner wall of the slide 291 is slidably mounted with a side guide wheel;

[0032] The side guide wheel includes a slide plate 292, the top of which is rotatably connected to a calibration guide wheel 293, and the bottom of which is plugged with a slide plate 294. The slide plate 292 and the slide plate 294 are clamped on the outside of the slide 291 by a fixing bolt 295. During the actual movement, the position of the calibration guide wheels 293 can be adjusted to suit different gypsum boards. At the same time, multiple sets of side guide assemblies 29 can be set front and back to better transport the gypsum boards.

[0033] In summary, when the indentation device for gypsum board production is in use, the moving mechanism 4 can drive the mechanical gripper 5 to move, automatically grab the gypsum board, complete automatic loading, and place the gypsum board on the conveying roller 22. When indentation is required, the driving motor 231 drives the transmission wheel 232 to rotate and thereby drives the conveying roller 22 to move, pushing the gypsum board to the indentation area. The electric push rod 24 pushes the indentation roller 25 to contact the gypsum board and applies pressure so that the indentation roller 25 imprints a pattern on the surface of the gypsum board. At the same time, for gypsum boards of different thicknesses, the screw rod 263 can also be rotated. When the screw rod 263 rotates, the slide rod 262 limits the rotation of the lifting slider 261, thereby driving the lifting slider 261 to move, adjusting the height of the lifting slider 261, and then adjusting the distance between the conveying roller 22 and the conveying roller 26. For gypsum boards of different widths, the position of the side guide wheel can also be adjusted to facilitate calibration of guide wheels of different widths.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An indentation device for gypsum board production, comprising a base (1), characterized in that: A creasing machine (2) is fixedly mounted on one side of the upper surface of the base (1), an organic column (3) is provided on the other side of the upper surface of the base (1), a moving mechanism (4) is provided on the top of the machine column (3), and a mechanical gripper (5) is provided at the moving end of the moving mechanism (4); The creasing machine (2) comprises a creasing machine frame (21) fixed to one side of the upper surface of the base (1); the bottom of the creasing machine frame (21) is rotatably connected to a conveying roller (22); a driving mechanism (23) for driving the conveying roller (22) to rotate is further provided on the side wall of the creasing machine frame (21); an electric push rod (24) is provided on the top of the creasing machine frame (21); and the bottom of the electric push rod (24) is fixedly connected to the creasing roller (25); The side wall of the creasing machine frame (21) is also slidably connected to a conveying roller assembly (26) that cooperates with the conveying roller (22).

2. The indentation device for gypsum board production according to claim 1, characterized in that: The driving mechanism (23) includes a driving motor (231) fixedly connected to a side wall of the creasing machine frame (21); one end of the conveying roller (22) passing through the creasing machine frame (21) is fixedly connected to a transmission wheel (232); the two transmission wheels (232) are connected in transmission via a transmission belt (233); one of the transmission wheels (232) is fixedly connected to an output end of the driving motor (231).

3. The indentation device for gypsum board production according to claim 1, characterized in that: The conveying roller assembly (26) includes a lifting slider (261) slidably connected to the side wall of the creasing machine frame (21); the top of the lifting slider (261) is fixedly connected to a slide rod (262); the slide rod (262) is slidably connected to the creasing machine frame (21); the top of the lifting slider (261) is rotatably connected to a screw rod (263); the screw rod (263) is threadedly connected to the creasing machine frame (21); and a conveying roller (264) is rotatably connected between the two lifting sliders (261).

4. The indentation device for gypsum board production according to claim 1, characterized in that: A guide frame (27) is fixedly connected to one side of the creasing machine frame (21), a guide wheel (28) is rotatably connected to the inner side wall of the guide frame (27), and a side guide assembly (29) is also fixedly connected to the inner side wall of the guide frame (27).

5. The indentation device for gypsum board production according to claim 4, characterized in that: The side guide assembly (29) includes a slide (291) fixed to the inner wall of the guide frame (27), and the inner wall of the slide (291) is slidably mounted with a side guide wheel; The side guide wheel includes a sliding plate 1 (292), the top of the sliding plate 1 (292) is rotatably connected to a calibration guide wheel (293), the bottom of the sliding plate 1 (292) is plugged with a sliding plate 2 (294), and the sliding plate 1 (292) and the sliding plate 2 (294) are clamped on the outside of the slide (291) by a fixing bolt 1 (295).

6. The indentation device for gypsum board production according to claim 1, characterized in that: The creasing roller (25) comprises a U-shaped bracket (251), the inner side wall of the U-shaped bracket (251) is rotatably connected to a creasing wheel (252), and the outer wall of the creasing wheel (252) is provided with a pattern.