Glaze line dryer
By using the insulation module of the under-roll insulation cover, the front and rear insulation boards of the rollers and the top cover in the glaze line dryer, the heat loss problem is solved, and the efficient insulation and low energy consumption production of the glaze line dryer is achieved.
Patent Information
- Application Number
- CN202422256463.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-14
AI Technical Summary
Existing ceramic glaze drying devices are prone to heat loss and increase production costs when there is a lack of insulation measures.
The insulation module is adopted, including a heat insulation cover under the roller, a heat insulation board in front of the roller, a heat insulation board behind the roller, a side insulation board and a top cover board to enclose the drying cavity and combine it with the dehumidification module to reduce heat loss and maintain temperature.
Effectively reduce heat loss, maintain the temperature in the glaze line dryer, reduce energy consumption, and improve production efficiency.
Smart Images

Figure CN223211612U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic production, in particular to a glaze line dryer. Background Art
[0002] During the ceramic processing process, it is necessary to spray ceramic glaze on the surface of the ceramic and dry it. The Chinese utility model patent with application number 201620292068.6 discloses a "Glaze spraying line discharge drying device", which includes a protective shell, a conveying device is provided inside the protective shell, and the protective shell is provided with a heating pipe. The heating pipe is provided with an exhaust device and a warm air outlet, and the ceramic glaze on the conveying device is dried by the exhaust device and the warm air outlet. However, the device only heats the inside of the protective shell through the warm air outlet. When the protective shell is not well insulated, it is easy to cause heat loss, and it is also necessary to increase the power of the heating mechanism to reach the predetermined drying temperature, thereby increasing production costs. Utility Model Content
[0003] In order to overcome the defects of the prior art, the utility model provides a glaze line dryer to solve the above problems.
[0004] The technical solution adopted by the utility model to solve the technical problem is: a glaze line dryer, comprising a frame, a roller group, a dehumidification module, a heating module and a heat preservation module, wherein the roller group, the dehumidification module and the heating module are all arranged in the frame, and the roller group divides the interior of the frame into an upper drying chamber and a lower drying chamber;
[0005] The insulation module is arranged on the frame, and the insulation module includes an under-roll insulation cover, a front-roll insulation plate, a rear-roll insulation plate, a side insulation plate and a top cover plate; the under-roll insulation cover is arranged on the lower side of the roller shaft group, the front side of the under-roll insulation cover is provided with a front-roll insulation plate, and the rear side of the under-roll insulation cover is provided with a rear-roll insulation plate to wrap the lower drying chamber; the top cover plate is arranged directly above the roller shaft group, and the side insulation plates are arranged on the left and right sides of the top cover plate and extend downward to wrap the upper drying chamber.
[0006] Preferably, the insulation module also includes a roller cotton stopper, the roller shaft is rotatably connected to the side of the frame, the roller cotton stopper is arranged on the left and right sides of the frame, and the roller cotton stopper is located at the position where the roller shaft is rotatably connected to the frame.
[0007] Optionally, the roller cotton baffle includes an upper cotton baffle plate and a lower cotton baffle plate, and the upper cotton baffle plate and the lower cotton baffle plate are both provided with multiple semicircular grooves, wherein the semicircular grooves of the upper cotton baffle plate cooperate with the corresponding semicircular grooves in the lower cotton baffle plate to form a circular hole, and the roller shaft passes through the circular hole.
[0008] Specifically, the dehumidification module includes a glaze line inlet and outlet exhaust hood, and the side insulation plate is arranged on the left and right sides of the top cover plate to form an open opening on the front and rear sides of the top cover plate. The glaze line inlet and outlet exhaust hood is arranged at the open opening, and the input port of the glaze line inlet and outlet exhaust hood is vertically downward.
[0009] It is worth noting that the dehumidification module includes an intra-cavity exhaust hood, which is arranged in the upper drying cavity, with the input port of the intra-cavity exhaust hood facing the roller, and the dehumidification port of the intra-cavity exhaust hood extending to the outside after passing through the top cover.
[0010] Preferably, the intracavity exhaust hood is arranged in the frame through a hanging bracket, and the hanging bracket includes a first angle code, a second angle code and a screw, the first end of the first angle code is connected to the inner wall of the frame, the first end of the second angle code is connected to the outer wall of the intracavity exhaust hood, the second end of the first angle code is parallel to the second end of the second angle code, and the screw fixes the first angle code and the second angle code after passing through the second end of the first angle code and the second end of the second angle code.
[0011] The beneficial effect of the present invention is that: in the glaze line dryer, the lower roller insulation cover, the roller front insulation plate and the roller rear insulation plate are used in combination to enclose the lower drying chamber, thereby preventing the heat of the lower drying chamber from being lost too quickly; the top cover plate and the side insulation plates are used in combination to enclose the upper drying chamber, thereby preventing the heat of the upper drying chamber from being lost too quickly, and at the same time, will not block the transportation of ceramics on the roller group. In this way, the temperature in the frame can be guaranteed and the heat loss in the frame can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a structural diagram of a glaze line dryer in one embodiment of the present utility model;
[0013] Figure 2 A cross-sectional view of a glaze line dryer in a front view in one embodiment of the present invention;
[0014] Figure 3 for Figure 2 An enlarged schematic diagram of the dotted circle A;
[0015] Figure 4 A cross-sectional view of a glaze line dryer in a right direction in one embodiment of the present invention;
[0016] Figure 5 This is a structural diagram of a glaze line dryer in another embodiment of the present invention;
[0017] Figure 6 for Figure 5An enlarged schematic diagram of the dotted circle B;
[0018] In the figure: 1 frame; 11 upper drying chamber; 12 lower drying chamber; 13 hanging bracket; 131 first corner code; 132 second corner code; 133 screw; 14 open mouth; 2 rollers; 3 dehumidification module; 31 glaze line inlet and outlet exhaust hoods; 32 cavity exhaust hood; 321 dehumidification port; 4 heating module; 5 insulation module; 51 insulation cover under roller; 52 insulation board in front of roller; 53 insulation board behind roller; 54 roller bar cotton stopper; 541 upper cotton stopper; 542 lower cotton stopper; 543 semicircular groove; 55 side insulation board; 56 top cover. DETAILED DESCRIPTION
[0019] The following further describes specific embodiments of the present invention in conjunction with the accompanying drawings. It should be noted that the descriptions of these embodiments are intended to aid understanding of the present invention and do not constitute limitations on the present invention. Furthermore, the technical features involved in the various embodiments of the present invention described below may be combined with one another as long as they do not conflict with one another.
[0020] like Figure 1-6 As shown, a glaze line dryer includes a frame 1, a roller group, a dehumidification module 3, a heating module 4 and a heat preservation module 5. The roller group, the dehumidification module 3 and the heating module 4 are all arranged in the frame 1. The roller group divides the interior of the frame 1 into an upper drying chamber 11 and a lower drying chamber 12. In this embodiment, the heating module 4 is a heating rod, and the heating module 4 is arranged above the roller group.
[0021] The insulation module 5 is arranged on the frame 1, and the insulation module 5 includes a roller-under insulation cover 51, a roller-front insulation plate 52, a roller-rear insulation plate 53, a side insulation plate 55 and a top cover plate 56; the roller-under insulation cover 51 is arranged on the lower side of the roller shaft group, the front side of the roller-under insulation cover 51 is provided with a roller-front insulation plate 52, and the rear side of the roller-under insulation cover 51 is provided with a roller-rear insulation plate 53 to wrap the lower drying chamber 12; the top cover plate 56 is arranged directly above the roller shaft group, and the side insulation plates 55 are arranged on the left and right sides of the top cover plate 56 and extend downward to wrap the upper drying chamber 11.
[0022] In the glaze line dryer, the lower roller insulation cover 51, the front roller insulation plate 52 and the rear roller insulation plate 53 are used in combination to enclose the lower drying chamber 12, thereby preventing the heat of the lower drying chamber 12 from being lost too quickly. The top cover plate 56 and the side insulation plate 55 are used in combination to enclose the upper drying chamber 11, thereby preventing the heat of the upper drying chamber 11 from being lost too quickly, while not blocking the transportation of ceramics on the roller group. In this way, the temperature inside the frame 1 can be guaranteed and the heat loss in the frame 1 can be reduced.
[0023] It is worth noting that if Figure 4 As shown, the heat preservation module 5 further includes a roller cotton stopper 54. The roller shaft 2 is rotatably connected to the side of the frame 1. The roller cotton stopper 54 is provided on the left and right sides of the frame 1 and is located at the position where the roller shaft 2 is rotatably connected to the frame 1. Adopting a corresponding heat preservation measure, i.e., providing the roller cotton stopper 54, at the position where the roller shaft 2 is driven and connected to the frame 1 can further improve the heat preservation effect.
[0024] Optional, such as Figure 6 As shown, the roller cotton stopper 54 includes an upper cotton stopper plate 541 and a lower cotton stopper plate 542, and the upper cotton stopper plate 541 and the lower cotton stopper plate 542 are both provided with a plurality of semicircular grooves 543, wherein the semicircular grooves 543 of the upper cotton stopper plate 541 cooperate with the corresponding semicircular grooves 543 in the lower cotton stopper plate 542 to form a circular hole, and the roller shaft 2 passes through the circular hole. After the roller shaft 2 passes through the frame 1, it is rotatably connected to the frame 1 through a bearing. The portion of the roller shaft 2 that passes through the frame 1 will pass through the circular hole, thereby preventing the roller cotton stopper 54 from hindering the rotation of the roller shaft 2. Configuring the roller cotton stopper 54 into an upper cotton stopper plate 541 and a lower cotton stopper plate 542 that are independent of each other can facilitate the installation and disassembly of the roller cotton stopper 54, thereby facilitating replacement and maintenance.
[0025] Specifically, if Figure 1 and 5 As shown, the dehumidification module 3 includes a glaze line inlet and outlet exhaust hood 31. The side insulation panels 55 are disposed on the left and right sides of the top cover plate 56, forming an opening 14 on the front and rear sides of the top cover plate 56. The glaze line inlet and outlet exhaust hood 31 is disposed within the opening 14, with the input port of the glaze line inlet and outlet exhaust hood 31 facing vertically downward. Placing the glaze line inlet and outlet exhaust hood 31 at the opening 14 can, on the one hand, block some heat loss from the upper drying chamber 11, and on the other hand, extract moisture at the inlet or outlet of the rack 1, ensuring dryness within the rack 1.
[0026] Preferably, Figure 1 、 4 As shown in Figure 5, the dehumidification module 3 includes an intracavity exhaust hood 32, which is disposed in the upper drying chamber 11. The input port of the intracavity exhaust hood 32 faces the roller 2, and the dehumidification port 321 of the intracavity exhaust hood 32 extends to the outside after passing through the top cover 56. The intracavity exhaust hood 32 extracts moisture from the frame 1 and discharges it to the outside through the dehumidification port 321, thereby further dehumidifying the frame 1 and ensuring dryness within the frame 1. By directing the input port of the intracavity exhaust hood 32 toward the roller 2, moisture near the roller 2 can be extracted in a targeted manner, thereby improving the drying efficiency of the ceramic glaze.
[0027] It is worth noting that if Figure 2 and 3 As shown, the intracavity exhaust hood 32 is set in the frame 1 through a hanging bracket 13. The hanging bracket 13 includes a first angle bracket 131, a second angle bracket 132, and a screw 133. The first end of the first angle bracket 131 is connected to the inner wall of the frame 1, the first end of the second angle bracket 132 is connected to the outer wall of the intracavity exhaust hood 32, the second end of the first angle bracket 131 is parallel to the second end of the second angle bracket 132, and the screw 133 passes through the second end of the first angle bracket 131 and the second end of the second angle bracket 132 to fix the first angle bracket 131 and the second angle bracket 132. Using the first angle bracket 131 and the second angle bracket 132 to suspend the intracavity exhaust hood 32 in the frame 1 can facilitate the installation and removal of the intracavity exhaust hood 32, thereby facilitating maintenance and repair.
[0028] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It is apparent to those skilled in the art that various changes, modifications, substitutions, and variations to these embodiments may be made without departing from the principles and spirit of the present invention, and these changes and modifications still fall within the scope of protection of the present invention.
Claims
1. A glaze line dryer, characterized by: The machine comprises a frame, a roller group, a dehumidification module, a heating module and a heat preservation module, wherein the roller group, the dehumidification module and the heating module are all arranged in the frame, and the roller group divides the interior of the frame into an upper drying chamber and a lower drying chamber; The insulation module is arranged on the frame, and the insulation module includes an under-roll insulation cover, a front-roll insulation plate, a rear-roll insulation plate, a side insulation plate and a top cover plate; the under-roll insulation cover is arranged on the lower side of the roller shaft group, the front side of the under-roll insulation cover is provided with a front-roll insulation plate, and the rear side of the under-roll insulation cover is provided with a rear-roll insulation plate to wrap the lower drying chamber; the top cover plate is arranged directly above the roller shaft group, and the side insulation plates are arranged on the left and right sides of the top cover plate and extend downward to wrap the upper drying chamber.
2. A glaze line dryer according to claim 1, characterized in that: The heat preservation module also includes a roller cotton stopper, the roller shaft is rotatably connected to the side of the frame, the roller cotton stopper is arranged on the left and right sides of the frame, and the roller cotton stopper is located at the position where the roller shaft is rotatably connected to the frame.
3. A glaze line dryer according to claim 2, characterized in that: The roller cotton stopper includes an upper cotton stop plate and a lower cotton stop plate, and the upper cotton stop plate and the lower cotton stop plate are both provided with a plurality of semicircular grooves, wherein the semicircular grooves of the upper cotton stop plate cooperate with the corresponding semicircular grooves in the lower cotton stop plate to form a circular hole, and the roller shaft passes through the circular hole.
4. The glaze line dryer according to claim 1, characterized in that: The dehumidification module includes glaze line inlet and outlet exhaust hoods, and the side insulation plates are arranged on the left and right sides of the top cover plate to form open openings on the front and rear sides of the top cover plate. The glaze line inlet and outlet exhaust hoods are arranged at the open openings, and the input port of the glaze line inlet and outlet exhaust hoods is vertically downward.
5. The glaze line dryer according to claim 1, characterized in that: The dehumidification module includes an intra-cavity exhaust hood, which is arranged in the upper drying cavity, with an input port of the intra-cavity exhaust hood facing the roller shaft, and a dehumidification port of the intra-cavity exhaust hood extending to the outside after passing through the top cover.
6. The glaze line dryer according to claim 5, characterized in that: The intra-cavity exhaust hood is arranged in the frame through a hanging bracket, and the hanging bracket includes a first angle bracket, a second angle bracket and a screw. The first end of the first angle bracket is connected to the inner wall of the frame, the first end of the second angle bracket is connected to the outer wall of the intra-cavity exhaust hood, the second end of the first angle bracket is parallel to the second end of the second angle bracket, and the screw fixes the first angle bracket and the second angle bracket after passing through the second end of the first angle bracket and the second end of the second angle bracket.
Citation Information
Patent Citations
Glaze spraying line ejection of compact drying device
CN205593326U