Air conditioner spiral hose feeder with aluminum foil shortage detection structure

Abstract

The utility model discloses an air conditioner spiral hose feeder with an aluminum foil shortage detection structure, and relates to the technical field of hose feeding, the air conditioner spiral hose feeder comprises a bottom plate, the outer surface of the top of the bottom plate is provided with a detection chamber and a feeding chamber in parallel, and the outer surfaces of the left and right sides of the feeding chamber and the detection chamber are each provided with two sets of feeding ports; spiral hoses are slidably connected between the feeding ports, a control device is arranged on the outer surface of the front side of the feeding chamber, the outer surfaces of the front side and the rear side of the feeding chamber are each provided with a motor, the output end of each motor is provided with a second rotating rod, and the control device is electrically connected with the corresponding motor; two sets of second supporting seats are arranged on the inner surface of the rear side of the detection chamber in parallel, a connecting rod is rotationally connected between the two sets of second supporting seats, and a contact head is vertically arranged at the tail end of the other side of a corner rod, through cooperation of the structures, the quality of the spiral hose can be improved, the manual monitoring cost is reduced, and the feeding device adapts to the feeding process of hoses of different sizes.

Description

Technical Field

[0001] The invention belongs to the technical field of hose feeding, and in particular relates to an air-conditioning spiral hose feeder with an aluminum foil low-material detection structure. Background Art

[0002] An air-conditioning spiral hose feeder with an aluminum foil low-material detection structure is an intelligent device designed specifically for the air-conditioning manufacturing field. It cleverly integrates aluminum foil low-material detection technology and can sense the remaining amount of aluminum foil material in real time to ensure the continuity and stability of the production process. Once the aluminum foil material is close to being exhausted, the device will immediately issue an alarm and may automatically adjust the feeding speed or suspend work to effectively prevent production interruptions. Its spiral hose feeding design ensures efficient and smooth transportation of hose materials, meeting the high requirements of air-conditioning manufacturing for precision and efficiency. This feeder not only improves the automation level of the production line, but also significantly reduces the cost and error rate of manual monitoring. It is an indispensable and important equipment in the modern air-conditioning manufacturing industry.

[0003] During the implementation of this application, it was found that the technology has the following problems: the existing air-conditioning spiral hose feeder does not have a detection structure for insufficient aluminum foil on the outer periphery of the hose, and is unable to sense the amount of aluminum foil material applied in real time, which may affect the quality of the spiral hose, increase manual monitoring costs, and reduce production efficiency and stability. At the same time, the feeding diameter of the feeding component cannot be adjusted, and cannot be adjusted according to hoses of different specifications and sizes, which limits the scope of application of the feeder.

[0004] For this purpose, an air-conditioning spiral hose feeder with an aluminum foil low-material detection structure is proposed. Summary of the Invention

[0005] The purpose of the present invention is to improve the quality of spiral hoses, reduce manual monitoring costs, and adapt to the feeding process of hoses of different sizes. This application provides an air-conditioning spiral hose feeder with an aluminum foil low-material detection structure.

[0006] The technical solution adopted in the present invention is as follows:

[0007] An air conditioner spiral hose feeder with an aluminum foil low-material detection structure comprises a base plate, a detection chamber and a feeding chamber are arranged in parallel on the top outer surface of the base plate, and two sets of feeding ports are respectively opened on the left and right outer surfaces of the feeding chamber and the detection chamber, and a spiral hose is slidably connected between the feeding ports, a control device is provided on the front outer surface of the feeding chamber, and a set of motors are respectively provided on the front and rear outer surfaces of the feeding chamber, and the output end of each set of motors is provided with a second rotating rod;

[0008] The control device is electrically connected to the corresponding motor, and two groups of second support seats are arranged parallel to the rear inner surface of the detection chamber. A connecting rod is rotatably connected between the two groups of second support seats, and angle sensors are provided at the intersection of the connecting rod and the corresponding two groups of second support seats. A corner rod is vertically arranged on the periphery of the connecting rod, and a contact head is vertically arranged at the other end of the corner rod.

[0009] Furthermore, the outer surface of the contact head is fitted with the outer surface of the spiral hose, two sets of sliding grooves are provided in parallel on the left and right inner surfaces of the feeding chamber, and a movable plate is provided inside the feeding chamber, and two sets of sliding protrusions are provided on the left and right outer surfaces of the movable plate, and the outer surfaces of the sliding protrusions are slidably connected to the inner surfaces of the corresponding sliding grooves.

[0010] Furthermore, six groups of first springs are symmetrically arranged between the bottom outer surface of the movable plate and the top outer surface of the base plate, and the two ends of each group of first springs are fixedly connected to the bottom outer surface of the movable plate and the top outer surface of the base plate respectively.

[0011] Furthermore, a plurality of groups of first support seats are symmetrically arranged on the top outer surface of the movable plate, and a group of first rotating rods are rotatably connected between each pair of the first support seats, and a group of limiting rollers are arranged on the periphery of each group of the first rotating rods.

[0012] Furthermore, a group of driving gears are provided on the outer surfaces of the two groups of second rotating rods that are close to each other, and the front and rear inner surfaces of each group of feeding chambers are rotatably connected with two groups of rotating shafts, and a driven gear is provided on the periphery of each group of rotating shafts, and a group of transmission toothed belts are provided on the periphery of each pair of driven gears and the corresponding driving gears.

[0013] Furthermore, the outer surface of each pair of the driven gears and the corresponding driving gear are meshed with the inner surface of the corresponding transmission belt.

[0014] Furthermore, a first limit block is provided at the other end of each group of rotating shafts, and a feeding tube is provided at the other end of each group of the first limit blocks, and a second limit block is provided on the outer periphery of the other side of each group of the feeding tubes.

[0015] Furthermore, a second spring is provided between each group of the second limiting blocks and the corresponding first limiting blocks, and both ends of each group of the second spring are fixedly connected to the outer surfaces of the two limiting blocks and the outer surface of the corresponding first limiting block.

[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0017] 1. In the present invention, when a feeder with an aluminum foil low-material detection structure is used to transport the air-conditioning spiral hose, the air-conditioning spiral hose is passed through the corresponding multiple groups of feeding ports in sequence. After the hose reaches the interior of the feeding chamber, it passes through the bottom surfaces of the three groups of feeding barrels and the top outer surfaces of the corresponding limiting rollers in succession, and then passes through another group of feeding ports. The control device starts the corresponding motor to rotate the second rotating rod connected to its output end, and the rotation of the second rotating rod drives the corresponding driving gear to rotate. Since the outer surface of the driving gear and the outer surfaces of the corresponding two groups of driven gears are engaged with the inner surface of the transmission toothed belt, the rotation of the driving gear will drive the corresponding two groups of rotating shafts to rotate, so that the feeding barrel drives the corresponding air-conditioning spiral hose to complete the stable feeding process. At the same time, the second limit block and the second spring between the second limit block can be adjusted according to the specifications and sizes of different spiral hoses, thereby expanding the application range of the feeder.

[0018] 2. In the present invention, when spiral hoses of different diameters enter the interior of the feeding chamber, multiple groups of first springs will produce different degrees of deformation according to the diameter size, thereby adjusting the longitudinal distance between the limit roller and the feeding cylinder, so that the device can adapt to the conveying needs of hoses of different diameters. When the spiral hose passes through the interior of the detection chamber, its outer surface contacts the corresponding contact head, and the spiral hose is slowly rotated to advance. The aluminum foil coating of different thicknesses causes the corner rod to rotate to different degrees. After real-time detection by the angle sensor, the coating thickness of the aluminum foil coating at different positions of the spiral hose can be detected, and the detection signal is transmitted to the corresponding control device for judgment. By comparing and judging the standard thickness of the coating, it is determined whether an alarm is generated. The device can sense the coating amount of the aluminum foil material in real time to ensure the quality of the spiral hose, reduce the cost of manual monitoring, and improve production efficiency and stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic structural diagram of the present invention as a whole;

[0020] Figure 2 It is a schematic structural diagram of the cross-section assembly of the present invention;

[0021] Figure 3 It is a structural schematic diagram of the bottom feeding assembly of the present invention;

[0022] Figure 4 Schematic diagram of the structure of the detection component of the present invention;

[0023] Figure 5 It is a structural schematic diagram of the transmission assembly of the present invention;

[0024] Figure 6 It is a structural schematic diagram of the feeding range adjustment component of the present invention.

[0025] In the figure: 1. Base plate; 2. Motor; 3. Control device; 4. Feeding chamber; 5. Detection chamber; 6. Feeding port; 7. Spiral hose; 8. Sliding groove; 9. Sliding protrusion; 10. Movable plate; 11. Limiting roller; 12. First support seat; 13. First spring; 14. First rotating rod; 15. Second support seat; 16. Connecting rod; 17. Angle sensor; 18. Corner rod; 19. Contact head; 20. Driven gear; 21. Second rotating rod; 22. Transmission toothed belt; 23. Rotating shaft; 24. Second limiting block; 25. Driving gear; 26. Second spring; 27. Feeding barrel; 28. First limiting block. DETAILED DESCRIPTION

[0026] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention. Example

[0027] Reference Figures 1-6 , an air-conditioning spiral hose feeder with an aluminum foil low-material detection structure, comprising a bottom plate, a detection chamber 5 and a feeding chamber 4 are arranged in parallel on the top outer surface of the bottom plate 1, and two groups of feeding ports 6 are opened on the left and right outer surfaces of the feeding chamber 4 and the detection chamber 5, and a spiral hose 7 is slidably connected between the feeding ports 6, a control device 3 is provided on the front outer surface of the feeding chamber 4, and a group of motors 2 are provided on the front and rear outer surfaces of the feeding chamber 4, and the output end of each group of motors 2 is provided with a second rotating rod 21, the control device 3 is electrically connected to the corresponding motor 2, the detection chamber 5 is provided with two sets of second support seats 15 in parallel on the inner surface of the rear side, and a connecting rod 16 is rotatably connected between the two sets of second support seats 15, and an angle sensor 17 is provided at the intersection of the connecting rod 16 and the corresponding two sets of second support seats 15. A corner rod 18 is vertically provided on the periphery of the connecting rod 16, and a contact head 19 is vertically provided at the other end of the corner rod 18. Specifically, the control device adopts an AT89C52 single-chip microcomputer. Through the cooperation of the above structure, the quality of the spiral hose can be improved, the cost of manual monitoring can be reduced, and the feeding process of hoses of different sizes can be adapted.

[0028] Reference Figures 1-6The outer surface of the contact head 19 fits with the outer surface of the spiral hose 7, and two sets of sliding grooves 8 are provided in parallel on the inner surfaces of the left and right sides of the feeding chamber 4, and a movable plate 10 is provided inside the feeding chamber 4, and two sets of sliding protrusions 9 are provided on the outer surfaces of the left and right sides of the movable plate 10, and the outer surfaces of the sliding protrusions 9 are slidably connected with the inner surfaces of the corresponding sliding grooves 8. Specifically, when spiral hoses of different diameters enter the interior of the feeding chamber 4, multiple sets of first springs 13 will produce different degrees of deformation according to the diameter size, thereby adjusting the longitudinal distance between the limiting roller 11 and the feeding cylinder 27, so that the device can adapt to the conveying needs of hoses of different diameters. Six groups of first springs 13 are symmetrically arranged between the bottom outer surface of the movable plate 10 and the top outer surface of the base plate 1, and the two ends of each group of first springs 13 are fixedly connected to the bottom outer surface of the movable plate 10 and the top outer surface of the base plate 1, respectively. Specifically, the second spring 26 between the first limit block 28 and the second limit block 24 can be adjusted according to the specifications and sizes of different spiral hoses, thereby expanding the scope of application of the feeder.

[0029] Reference Figures 1-6 Several groups of first support seats 12 are symmetrically arranged on the top outer surface of the movable plate 10, and a group of first rotating rods 14 are rotatably connected between each pair of first support seats 12. A group of limiting rollers 11 are arranged on the periphery of each group of first rotating rods 14. Specifically, after the hose reaches the interior of the feeding chamber 4, it passes through the bottom surfaces of three groups of feeding cylinders 27 and the top outer surfaces of the corresponding limiting rollers 11, and then passes through the other group of feeding ports 6. A group of driving gears 25 are arranged on the outer surfaces of the two groups of second rotating rods 21 on the side close to each other, and two groups of rotating shafts 23 are rotatably connected to the front and rear inner surfaces of each group of feeding chambers 4. A driven gear 20 is arranged on the periphery of each group of rotating shafts 23, and a group of transmission toothed belts 22 are arranged on the periphery of each pair of driven gears 20 and the corresponding driving gear 25. Specifically,

[0030] Reference Figures 1-6The outer surfaces of each pair of driven gears 20 and the corresponding driving gear 25 mesh with the inner surfaces of the corresponding transmission belt 22. Specifically, because the outer surfaces of the driving gear 25 and the outer surfaces of the corresponding two sets of driven gears mesh with the inner surfaces of the transmission belt 22, the rotation of the driving gear 25 drives the corresponding two sets of rotating shafts 23 to rotate, thereby causing the feed barrel 27 to drive the corresponding air conditioning spiral hose to complete the stable feeding process. Each set of rotating shafts 23 is provided with a first limit block 28 at the other end, and each set of first limit blocks 28 is provided with a feed barrel 27 at the other end. Each set of feed barrels 27 is provided with a set of second limit blocks 24 on the outer periphery of the other side. Specifically, the control device 3 uses an AT89C52 single-chip microcomputer. The control device 3 activates the corresponding motor 2 to rotate the second rotating rod 21 connected to its output end. The rotation of the second rotating rod 21 drives the corresponding driving gear 25. A second spring 26 is provided between each group of second limit blocks 24 and the corresponding first limit blocks 28, and both ends of each group of second springs 26 are fixedly connected to the outer surface of the second limit blocks 24 and the outer surface of the corresponding first limit blocks 28. Specifically, when the spiral hose 7 passes through the interior of the detection chamber 5, its outer surface contacts the corresponding contact head 19, and the spiral hose 7 is slowly rotated to advance. The aluminum foil coating of different thicknesses causes the corner rod 18 to rotate to different degrees. After real-time detection by the angle sensor 17, the coating thickness of the aluminum foil coating at different positions of the spiral hose 7 can be detected, and the detection signal is transmitted to the corresponding control device 3 for judgment. By comparing and judging the standard thickness of the coating, it is determined whether an alarm is generated. The device can sense the coating amount of the aluminum foil material in real time to ensure the quality of the spiral hose, reduce the cost of manual monitoring, and improve production efficiency and stability.

[0031] The implementation principle of the embodiment of the air-conditioning spiral hose feeder with an aluminum foil low-material detection structure in this application is as follows:

[0032] When a feeder with an aluminum foil low-material detection structure is used to transport the air-conditioning spiral hose, the air-conditioning spiral hose is passed through the corresponding multiple groups of feeding ports 6 in sequence. After the hose reaches the inside of the feeding chamber 4, it passes through the bottom surfaces of three groups of feeding barrels 27 and the top outer surfaces of the corresponding limiting rollers 11 in succession, and then passes through another group of feeding ports 6. The control device 3 adopts an AT89C52 single-chip microcomputer. The control device 3 starts the corresponding motor 2 to rotate the second rotating rod 21 connected to its output end. The rotation of the second rotating rod 21 drives the corresponding driving gear 25 to rotate. Since the outer surface of the driving gear 25 and the outer surfaces of the corresponding two groups of driven gears are engaged with the inner surface of the transmission toothed belt 22, the rotation of the driving gear 25 will drive the corresponding two groups of rotating shafts 23 to rotate, so that the feeding barrel 27 drives the corresponding air-conditioning spiral hose to complete the stable feeding process. At the same time, the second spring 26 between the first limit block 28 and the second limit block 24 can be adjusted according to the specifications and sizes of different spiral hoses, thereby expanding the scope of application of the feeder.

[0033] On the other hand, when spiral hoses of different diameters enter the feeding chamber 4, multiple groups of first springs 13 will produce different degrees of deformation according to the diameter size, thereby adjusting the longitudinal distance between the limiting roller 11 and the feeding cylinder 27, so that the device can adapt to the transportation needs of hoses of different diameters. When the spiral hose 7 passes through the detection chamber 5, its outer surface contacts the corresponding contact head 19, and the spiral hose 7 is slowly rotated to advance. The aluminum foil coating of different thicknesses causes the corner rod 18 to rotate to different degrees. After real-time detection by the angle sensor 17, the coating thickness of the aluminum foil coating at different positions of the spiral hose 7 can be detected, and the detection signal is transmitted to the corresponding control device 3 for judgment. By comparing and judging the standard thickness of the coating, it is determined whether an alarm is generated. The device can sense the coating amount of the aluminum foil material in real time to ensure the quality of the spiral hose, reduce the cost of manual monitoring, and improve production efficiency and stability.

[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0035] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. An air-conditioning spiral hose feeder with an aluminum foil low-material detection structure, comprising a bottom plate (1), characterized in that: The top outer surface of the bottom plate (1) is provided with a detection chamber (5) and a feeding chamber (4) in parallel, and the left and right outer surfaces of the feeding chamber (4) and the detection chamber (5) are each provided with two groups of feeding ports (6), and a spiral hose (7) is slidably connected between the feeding ports (6), a control device (3) is provided on the front outer surface of the feeding chamber (4), and a group of motors (2) are provided on the front and rear outer surfaces of the feeding chamber (4), and a second rotating rod (21) is provided at the output end of each group of the motors (2); The control device (3) is electrically connected to the corresponding motor (2), and two groups of second support seats (15) are arranged in parallel on the inner surface of the rear side of the detection chamber (5). A connecting rod (16) is rotatably connected between the two groups of second support seats (15), and an angle sensor (17) is arranged at the intersection position of the connecting rod (16) and the corresponding two groups of second support seats (15). A corner rod (18) is vertically arranged on the periphery of the connecting rod (16), and a contact head (19) is vertically arranged at the other end of the corner rod (18).

2. The air-conditioning spiral hose feeder with an aluminum foil low-material detection structure according to claim 1, characterized in that: The outer surface of the contact head (19) is in contact with the outer surface of the spiral hose (7), and two sets of sliding grooves (8) are provided in parallel on the inner surfaces of the left and right sides of the feeding chamber (4), and a movable plate (10) is provided inside the feeding chamber (4), and two sets of sliding protrusions (9) are provided on the outer surfaces of the left and right sides of the movable plate (10), and the outer surfaces of the sliding protrusions (9) are slidably connected to the inner surfaces of the corresponding sliding grooves (8).

3. The air-conditioning spiral hose feeder with an aluminum foil low-material detection structure according to claim 2, characterized in that: Six groups of first springs (13) are symmetrically arranged between the bottom outer surface of the movable plate (10) and the top outer surface of the bottom plate (1), and the two ends of each group of first springs (13) are fixedly connected to the bottom outer surface of the movable plate (10) and the top outer surface of the bottom plate (1), respectively.

4. The air-conditioning spiral hose feeder with an aluminum foil low-material detection structure according to claim 3, characterized in that: A plurality of groups of first support seats (12) are symmetrically arranged on the top outer surface of the movable plate (10), and a group of first rotating rods (14) are rotatably connected between each pair of the first support seats (12), and a group of limiting rollers (11) are arranged on the periphery of each group of the first rotating rods (14).

5. The air-conditioning spiral hose feeder with an aluminum foil low-material detection structure according to claim 1, characterized in that: A set of driving gears (25) are provided on the outer surfaces of the two sets of second rotating rods (21) on the sides close to each other, and two sets of rotating shafts (23) are rotatably connected to the inner surfaces of the front and rear sides of each set of feeding chambers (4), and a driven gear (20) is provided on the periphery of each set of rotating shafts (23), and a set of transmission toothed belts (22) are provided on the periphery of each pair of driven gears (20) and the corresponding driving gear (25).

6. The air-conditioning spiral hose feeder with an aluminum foil low-material detection structure according to claim 5, characterized in that: The outer surfaces of each pair of the driven gears (20) and the corresponding driving gears (25) are meshed with the inner surfaces of the corresponding transmission toothed belts (22).

7. The air-conditioning spiral hose feeder with an aluminum foil low-feed detection structure according to claim 5, characterized in that: A first limiting block (28) is provided at the other end of each set of the rotating shafts (23), and a feeding tube (27) is provided at the other end of each set of the first limiting blocks (28), and a second limiting block (24) is provided on the outer periphery of the other side of each set of the feeding tubes (27).

8. The air-conditioning spiral hose feeder with an aluminum foil low-feed detection structure according to claim 7, characterized in that: A second spring (26) is provided between each set of the second limiting blocks (24) and the corresponding first limiting blocks (28), and both ends of each set of the second springs (26) are fixedly connected to the outer surface of the second limiting blocks (24) and the outer surface of the corresponding first limiting blocks (28).

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