Block material feeding device
By designing a block material supply device, efficient continuous loading of block material is achieved, and the problem of low internal mold loading efficiency in the prior art is solved, production efficiency is improved and equipment costs are reduced.
Patent Information
- Application Number
- CN202422166478.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-03
AI Technical Summary
In the prior art, the feeding method of block inner molds is relatively low in efficiency and is difficult to achieve continuous use.
The block material supply device is designed, including a support, a first conveying mechanism, a stacking mechanism and a discharge mechanism. By ejecting the whole layer of block material at one time, it directly enters the next process, and the step of dividing the whole face block material into a single stack and then ejecting it is cancelled.
It improves the efficiency of loading block materials, realizes continuous use of internal molds, reduces manual duty time, and reduces equipment costs.
Smart Images

Figure CN223213374U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging box production, in particular to a block material feeding device. Background Art
[0002] Currently, block-shaped inner molds are needed in the production process of packaging boxes. In order to continuously output the inner molds, the existing technology adopts the method of stacking a large number of inner molds into piles, splitting the pile into one side, then splitting the one side into single piles, and finally pushing them out one by one from the bottom of the single pile. This inner mold loading method is inefficient and is not conducive to the continuous use of the inner molds. Utility Model Content
[0003] The purpose of the utility model is to solve the above-mentioned deficiencies and provide a block material feeding device.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions: a block material feeding device, comprising:
[0005] Support;
[0006] A first conveying mechanism is provided on the support and is used to convey the block materials stacked into stacks;
[0007] A stacking mechanism, provided at one end of the first conveying mechanism, for receiving and transferring the entire surface of the block material;
[0008] A discharging mechanism is provided on one side of the stacking mechanism, and is used to receive the entire surface of block materials transferred by the stacking mechanism and push out the bottom layer of the entire surface of block materials;
[0009] The second conveying mechanism is used to receive the entire layer of block materials pushed out by the discharging mechanism and convey it to the next process.
[0010] Furthermore, the stacking mechanism includes:
[0011] A first bottom plate, flush with the first conveying mechanism, for carrying the entire surface of block materials;
[0012] A first side plate is provided on the first bottom plate and is used to limit the entire surface of the block material;
[0013] The first pushing mechanism includes a first power member and a first pushing plate provided on the first side plate, and is used for pushing the entire surface of the block material to the discharging mechanism.
[0014] Furthermore, the discharging mechanism includes:
[0015] a second bottom plate, disposed on one side of the first bottom plate, for receiving a whole layer of block materials pushed out by the first bottom plate;
[0016] a second side plate, disposed on the second bottom plate, wherein a discharge port for allowing a whole layer of block materials to pass through is provided at the bottom of the second side plate;
[0017] The second pushing mechanism includes a mounting bracket, a second pushing plate for pushing the entire layer of block material from the discharge port to the second conveying mechanism, and a second power member for driving the second pushing plate.
[0018] Furthermore, the second bottom plate is horizontally arranged, and the second side plate is vertically arranged on the second bottom plate.
[0019] Furthermore, the second bottom plate is tilted, and the second side plate is vertically arranged on the second bottom plate;
[0020] The bottom of the stacking mechanism is rotatably arranged, and the stacking mechanism is also provided with a turning mechanism for driving the stacking mechanism to rotate.
[0021] Furthermore, the bottom of the stacking mechanism is provided with two spaced apart support parts, a connecting rod is rotatably provided between the support parts, and the first bottom plate is provided on the connecting rod.
[0022] Furthermore, the flipping mechanism includes a third power member connected to the first side plate and used to push the first side plate to rotate.
[0023] Furthermore, the flipping mechanism includes a gear provided on the connecting rod, a rack meshing with the gear, and a fourth power member for driving the rack to move.
[0024] Furthermore, a sealing plate adapted to the discharge port is provided on a side of the discharge port close to the second conveying mechanism, and the top of the sealing plate is provided on the second side panel through a hinge.
[0025] Furthermore, the support is provided with a limiting mechanism for intercepting the stack, and the limiting mechanism includes a stand arranged on the support, a first limiting plate installed on the top of the stand for limiting the top of the stack, and a second limiting plate installed on both sides of the stand for limiting both sides of the stack.
[0026] Compared with the prior art, the present invention has the following beneficial effects:
[0027] The utility model is provided with a discharging mechanism, which can push out a whole layer of block materials at one time, thereby improving the efficiency of loading the block materials, facilitating the continuous output of the inner mold, and ensuring the continuous use of the inner mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The drawings constituting part of this application are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0029] Figure 1 This is a schematic diagram of Example 1 of the present utility model.
[0030] Figure 2 This is a schematic diagram of the stacking mechanism and the discharging mechanism of Example 1 of the present utility model.
[0031] Figure 3 This is a schematic diagram of the discharging mechanism of Example 1 of the present utility model.
[0032] Figure 4 This is a schematic diagram of Example 2 of the present utility model.
[0033] Figure 5 This is a schematic diagram of the stacking mechanism of Example 2 of the present utility model.
[0034] Figure 6 This is a schematic diagram of the block material process of the present utility model.
[0035] In the figure: 1. support; 2. first conveying mechanism; 3. stacking mechanism; 4. discharge mechanism; 8. second conveying mechanism; 31. first bottom plate; 32. first side plate; 33. first pushing mechanism; 331. first power member; 332. first push plate; 41. second bottom plate; 42. second side plate; 421. discharge port; 43. second pushing mechanism; 431. mounting bracket; 432. second push plate; 433. second power member; 44. baffle; 5. flip mechanism; 34. support part; 35. connecting rod; 36. L-shaped plate; 51. third power member; 52. gear; 53. rack; 54. fourth power member; 6. blocking mechanism; 61. blocking plate; 62. hinge; 7. limiting mechanism; 71. stand; 72. first limiting plate; 73. second limiting plate; 74. fifth power member; 75. sixth power member. DETAILED DESCRIPTION
[0036] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0037] See also Figure 1-6, DD is a pile; ZM is a whole surface block material; ZC is a whole layer of block material;
[0038] The stack is a combination of multiple layers and multiple surfaces of block materials, the entire surface of block materials is a combination of multiple layers of block materials, and the entire layer of block materials includes multiple block materials arranged side by side.
[0039] Example 1:
[0040] like Figure 1-3 and Figure 6 As shown, the block material feeding device is characterized by comprising:
[0041] Support 1;
[0042] The first conveying mechanism 2 is provided on the support 1 and is used to convey the block materials stacked into stacks;
[0043] A stacking mechanism 3 is provided at one end of the first conveying mechanism 2 and is used to receive and transfer the entire surface of the block material;
[0044] The discharging mechanism 4 is provided on one side of the stacking mechanism 3 and is used to receive the entire surface of block materials transferred by the stacking mechanism 3 and push out the bottom layer of the entire surface of block materials;
[0045] The second conveying mechanism 8 is used to receive the entire layer of block materials pushed out by the discharging mechanism 4 and convey it to the next process.
[0046] The block materials are stacked into piles on the first conveying mechanism 2, and then the piles are conveyed to the stacking mechanism 3. The stacking mechanism 3 receives the entire surface of block materials at the front end of the pile and transfers the received entire surface of block materials to the discharging mechanism 4. The bottom layer of the entire surface of block materials is then pushed out from the discharging mechanism 4, and the entire layer of block materials is pushed out at a time and delivered to the second conveying mechanism 8, thereby improving the efficiency of block material loading and facilitating the continuous use of block materials. Compared with the prior art, the present invention eliminates the corresponding steps and mechanical structures of "first dividing the entire surface of block materials into single piles and then pushing the bottom layer of the stack" and directly connects the end of the second conveying mechanism 8 to the next process fence loading mechanism, thereby achieving continuous and non-stop feeding and freeing up manual supervision time.
[0047] like Figure 1-3 As shown, it should be noted that the stacking mechanism 3 includes: a first bottom plate 31, which is flush with the height of the first conveying mechanism 2 and is used to carry the entire surface of block materials; a first side plate 32, which is arranged on the first bottom plate 31 and is used to limit the entire surface of block materials; a first pushing mechanism 33, including a first power member 331 and a first push plate 332 arranged on the first side plate 31, which is used to push the entire surface of block materials to the discharging mechanism 4.
[0048] With this design, by setting up the first bottom plate 31, the entire surface of the block material at the front end of the stack can be received, and by cooperating with the first bottom plate 31 through the first side plate 32, the entire surface of the block material can be limited and supported, and the first power member 331 drives the first push plate 332 to move, and the first push plate 332 pushes the entire surface of the block material into the discharge mechanism 4.
[0049] As a preferred embodiment, the discharging mechanism 4 includes: a second bottom plate 41, which is arranged on one side of the first bottom plate 31, for receiving a whole layer of block material pushed out through the first bottom plate 31; a second side plate 42, which is arranged on the second bottom plate 41, and the bottom of the second side plate 42 is provided with a discharge port 421 for allowing a whole layer of block material to pass through; a second pushing mechanism 43, including a mounting bracket 431, a second push plate 432 for pushing the whole layer of block material from the discharge port 421 to the second conveying mechanism 8, and a second power member 433 for driving the second push plate 432.
[0050] Such a design facilitates receiving the entire surface of block materials by providing the second bottom plate 41 and the second side plate 42, and facilitates the second pushing mechanism 43 to push the entire layer of block materials from the discharge port 421 to the second conveying mechanism 8 by providing a discharge port 421 for the entire layer of block materials to pass through at the bottom of the second side plate 42.
[0051] It should be noted that the second bottom plate 41 is tilted and the second side plate 42 is vertically arranged on the second bottom plate 41; the bottom of the stacking mechanism 3 is rotatably arranged, and the stacking mechanism 3 is also provided with a flipping mechanism 5 for driving the stacking mechanism 3 to rotate.
[0052] With this design, by tilting the second bottom plate 41, the entire layer of block materials can be placed against the second bottom plate 41, effectively preventing the lower layer of block materials from tipping over during the process of pushing out, thereby ensuring the normal feeding process; by rotating the bottom of the stacking mechanism 3 and setting a flipping mechanism 5, after the stacking mechanism 3 receives the entire surface of block materials, the tilting degree of the stacking mechanism 3 can be adjusted by the flipping mechanism 5, so that the stacking mechanism 3 can adapt to the second bottom plate 41 and the second side plate 42, so as to facilitate the transfer of the entire surface of block materials received by the stacking mechanism 3 to the second bottom plate 41 and the second side plate 42. In addition, the mechanical structures such as the baffles and channel baffles of the silo are reduced in the equipment as a whole, the cost is reduced, and it is more convenient to see and operate.
[0053] like Figure 3As a preferred embodiment of the discharge mechanism, a baffle 44 is further provided on the side of the second side plate 42 away from the first side plate 32 to limit the block materials entering the second bottom plate 41. This design alone can limit the entire surface of block materials entering the discharge mechanism 4 and prevent them from falling, without requiring a wall-type silo structure.
[0054] It should be noted that the bottom of the stacking mechanism 3 is provided with two spaced apart support portions 34, a connecting rod 35 is rotatably provided between the support portions 34, the first bottom plate 32 is provided on the connecting rod 35, and L-shaped plates 36 for connecting to the first side plates 32 are symmetrically provided on the connecting rod 35. This design enables the stacking mechanism 3 to rotate by providing two support portions 34 and rotatably providing the connecting rod 35 connected to the first bottom plate 31 between the support portions 34.
[0055] As a preferred embodiment of the flipping mechanism, the flipping mechanism 5 in this embodiment includes a third power member 51 connected to the first side plate 32 and configured to rotate the first side plate 32. This design enables the third power member 51 to flip the stacking mechanism 3 by driving the first side plate 32, allowing the stacking mechanism 3 to mate with the tilted discharge mechanism 4. This flipping method is cost-effective and stable.
[0056] It should be noted that a blocking plate 61 adapted to the discharge port 421 is provided on the side of the discharge port 421 close to the second conveying mechanism 8. The top of the blocking plate 61 is mounted on the second side plate 42 via a hinge 62. This design, by providing the blocking plate 61, can block the block material at the bottom layer, preventing the block material at the bottom layer from sliding out when no material is discharged.
[0057] As a preferred embodiment, no blocking plate is provided, and a brush is provided on the second side plate 42 , and the brush extends to above the discharge port 421 to block the block material at the bottom layer.
[0058] Furthermore, this embodiment also makes some stability improvements. A limiting mechanism 7 for intercepting the stack is provided on the support 1. The limiting mechanism 7 includes a stand 71 provided on the support 1, a first limiting plate 72 installed on the top of the stand 71 for limiting the top of the stack, and a second limiting plate 73 installed on both sides of the stand 71 for limiting both sides of the stack. A fifth power member 74 for driving the first limiting plate 72 is provided on the top of the stand 71, and a sixth power member 75 for driving the second limiting plate 73 is provided on both sides.
[0059] With this design, by providing the limiting mechanism 7 , the stack on the first conveying mechanism 2 can be intercepted, thereby preventing the stack on the first conveying mechanism 2 from affecting the conveyance of the entire surface of the block material in the stacking mechanism 3 .
[0060] Preferably, the first conveying mechanism 2 and the second conveying mechanism 8 are conveyor belt structures in the prior art, so the specific structures are not described here in detail.
[0061] It should be noted that the first power member 331 , the second power member 433 , the third power member 51 , the fourth power member 54 , the fifth power member 74 and the sixth power member 75 include but are not limited to cylinders, hydraulic cylinders, linear guides or electric push rods.
[0062] The overall working process of this embodiment is as follows: in the working starting state, the pushing mechanism is tilted, the first bottom plate 31 of the stacking mechanism 3 is horizontal, and the first side plate 32 is vertical. The first conveying mechanism 2 delivers the entire surface of block materials to the stacking mechanism 3, and the first side plate 32 is pushed by the third power member 51. The bottom of the first bottom plate 31 rotates following the first side plate 32, driving the stacking mechanism 3 to rotate to the tilted state. At this time, the first bottom plate 31 and the second bottom plate 41 are located in the same plane, and the first pushing plate is driven to move by the first power member 331 to push the entire surface of block materials onto the second bottom plate 41. The first power member 331 drives the first pushing plate to reset. Thereafter, under the action of the third power member 51, the stacking mechanism 3 is driven to reset, the first bottom plate 31 is horizontal, and the first side plate 32 is vertical, to receive the next wave of entire surface block materials.
[0063] After the entire surface of block material enters the second bottom plate 41, the second pushing mechanism 43 pushes the entire layer of block material at the bottom into the second conveying mechanism 8. Then the second pushing mechanism 43 resets, the block material on the upper layer falls, and the second pushing mechanism 43 continues to move forward until the entire surface of block material is completely conveyed to the second conveying mechanism 8.
[0064] Example 2:
[0065] like Figure 4-6 As shown, the difference between this embodiment and embodiment 1 is that the flipping mechanism 5 has a different structure from that in embodiment 1. In this embodiment, the flipping mechanism 5 includes a gear 52 provided on the connecting rod 35, a rack 53 meshing with the gear 52, and a fourth power member 54 for driving the rack 53 to move. In this design, the fourth power member 54 drives the rack 53 to move, and the gear 52 rotates following the movement of the rack 53 and drives the connecting rod 35 to rotate, thereby achieving the flipping of the stacking mechanism 3.
[0066] When the stacking mechanism 3 is in the initial working state, the pushing mechanism is tilted, the first bottom plate 31 of the stacking mechanism 3 is horizontal, and the first side plate 32 is vertical. The first conveying mechanism 2 sends the entire surface of the block material to the stacking mechanism 3, and the rack 53 is driven by the fourth power member 54 to move in the vertical direction. Under the meshing action, the gear 52 rotates to drive the connecting rod 35 to rotate. Under the action of the L-shaped plate 36, the first side plate 32 and the first bottom plate 31 rotate with the connecting rod 35 as the axis, driving the stacking mechanism 3 to turn into an inclined state. At this time, the first bottom plate 31 and the second bottom plate 41 are located in the same plane, and the first pushing plate is driven by the first power member 331 to move, pushing the entire surface of the block material onto the second bottom plate 41. The first power member 331 drives the first pushing plate to reset, and then under the action of the turning mechanism 5, the stacking mechanism 3 is reset, the first bottom plate 31 is horizontal, and the first side plate 32 is vertical, to receive the next wave of entire surface block materials;
[0067] After the entire surface of block material enters the second bottom plate 41, the second pushing mechanism 43 pushes the entire layer of block material at the bottom into the second conveying mechanism 8. Then the second pushing mechanism 43 resets, the block material on the upper layer falls, and the second pushing mechanism 43 continues to move forward until the entire surface of block material is completely conveyed to the second conveying mechanism 8.
[0068] Example 3:
[0069] Please combine Figure 1 and Figure 3 For better understanding, the difference between this embodiment and embodiment 1 is that the bottom of the stacking mechanism 3 does not have a flipping mechanism, the second bottom plate 41 is arranged horizontally, and the second side plates 42 are arranged vertically on the second bottom plate 41. The second bottom plate 41 is arranged horizontally to support the entire surface of the block material, and the second side plates 42 can limit the entire surface of the block material. The purpose of the utility model can still be achieved.
[0070] In the initial working state, the first bottom plate 31 and the second bottom plate 41 are respectively arranged horizontally, and the first side plate 32 and the second side plate 42 are respectively arranged vertically. The first conveying mechanism 2 delivers the whole surface of block materials to the stacking mechanism 3, and the first power member 331 drives the first push plate 332 to move, pushing the whole surface of block materials onto the second bottom plate 41. Then, the first power member 331 drives the first push plate 332 to return to its original position, the first bottom plate 31 is horizontal, and the first side plate 32 is vertical, to receive the next wave of whole surface block materials;
[0071] After the entire surface of block material enters the second bottom plate 41, the second pushing mechanism 43 pushes the entire layer of block material at the bottom into the second conveying mechanism 8. Then the second pushing mechanism 43 resets, the block material on the upper layer falls, and the second pushing mechanism 43 continues to move forward until the entire surface of block material is completely conveyed to the second conveying mechanism 8.
[0072] In this embodiment, the stacking mechanism 3 and the discharging mechanism 4 are kept in a vertical state to transfer the materials. During the transfer process, it is necessary to pay attention to that the entire surface of the materials should not be too high, which is easy to loosen.
[0073] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0074] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or schemes in which A and B are satisfied at the same time. In addition, "multiple" refers to more than two. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0075] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be embraced within the present invention.
Claims
1. The bulk material feeding device is characterized by: include: Support (1); A first conveying mechanism (2) is provided on the support (1) and is used for conveying block materials stacked into piles; A stacking mechanism (3) is provided at one end of the first conveying mechanism (2) and is used to receive and transfer the entire surface of the block material; A discharging mechanism (4) is provided on one side of the stacking mechanism (3) and is used to receive the entire surface of block materials transferred by the stacking mechanism (3) and to push out the bottom layer of the entire surface of block materials; The second conveying mechanism (8) is used to receive the entire layer of block material pushed out by the discharging mechanism (4) and convey it to the next process.
2. The bulk material feeding device according to claim 1, characterized in that: The stacking mechanism (3) comprises: A first bottom plate (31) is flush with the first conveying mechanism (2) and is used to carry the entire surface of the block material; A first side plate (32) is provided on the first bottom plate (31) and is used to limit the position of the entire surface of the block material; The first pushing mechanism (33) comprises a first power member (331) and a first pushing plate (332) arranged on the first side plate (32), and is used to push the entire surface of the block material to the discharging mechanism (4).
3. The bulk material feeding device according to claim 2, characterized in that: The discharging mechanism (4) comprises: A second bottom plate (41) is provided on one side of the first bottom plate (31) and is used to receive a whole layer of block material pushed out through the first bottom plate (31); A second side plate (42) is provided on the second bottom plate (41), and a discharge port (421) for allowing a whole layer of block material to pass through is provided at the bottom of the second side plate (42); The second pushing mechanism (43) includes a mounting bracket (431), a second pushing plate (432) for pushing the entire layer of block material from the discharge port (421) to the second conveying mechanism (8), and a second power member (433) for driving the second pushing plate (432).
4. The bulk material feeding device according to claim 3, characterized in that: The second bottom plate (41) is arranged horizontally, and the second side plate (42) is arranged vertically on the second bottom plate (41).
5. The bulk material feeding device according to claim 3, characterized in that: The second bottom plate (41) is arranged obliquely, and the second side plate (42) is arranged vertically on the second bottom plate (41); The bottom of the stacking mechanism (3) is rotatably arranged, and the stacking mechanism (3) is also provided with a turning mechanism (5) for driving the stacking mechanism (3) to rotate.
6. The bulk material feeding device according to claim 5, characterized in that: The bottom of the stacking mechanism (3) is provided with two spaced support parts (34), a connecting rod (35) is rotatably provided between the support parts (34), and the first bottom plate (31) is provided on the connecting rod (35).
7. The bulk material feeding device according to claim 6, characterized in that: The turning mechanism (5) comprises a third power member (51) connected to the first side plate (32) and used to push the first side plate (32) to rotate.
8. The bulk material feeding device according to claim 6, characterized in that: The turning mechanism (5) comprises a gear (52) arranged on the connecting rod (35), a rack (53) meshing with the gear (52), and a fourth power member (54) for driving the rack (53) to move.
9. The bulk material feeding device according to claim 5, characterized in that: A blocking plate (61) adapted to the discharge port (421) is provided on one side of the discharge port (421) close to the second conveying mechanism (8), and the top of the blocking plate (61) is provided on the second side plate (42) via a hinge (62).
10. The bulk material feeding device according to any one of claims 1 to 9, characterized in that: The support (1) is provided with a limiting mechanism (7) for intercepting a stack, and the limiting mechanism (7) comprises a stand (71) provided on the support (1), a first limiting plate (72) installed on the top of the stand (71) for limiting the top of the stack, and second limiting plates (73) installed on both sides of the stand (71) for limiting both sides of the stack.