Patch device suitable for excess materials
By designing a patch device suitable for residual materials, the residual materials are sliced and rewinding are realized, which solves the problem of unusable residual materials and reduces material losses and usage costs.
Patent Information
- Application Number
- CN202422499544.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-16
AI Technical Summary
In the die-cutting and stamping industries, the residual material cannot be completely separated, resulting in the inability to use the material head, which increases material loss and cost.
A patch device suitable for residual material is designed, including a slice mechanism, a patch mechanism and a robot. The slice guide roller assembly and the slice guide roller assembly are used to realize the slice and rewinding of the residual material, and combined with the use of sealing tape and a patch film, the reuse of the residual material is realized.
Reduces material loss, realizes the reuse of residual materials, and reduces the cost of use.
Smart Images
Figure CN223213482U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a patch device suitable for surplus materials. Background Art
[0002] In the die-cutting and stamping industries, some brands of tape used are whole-piece materials, and the unit price of the materials is relatively high. After being cut into use specifications, they cannot be completely separated and the material ends cannot be used (such as Figure 4 As shown in the figure, the sprue can no longer be used, which increases material loss and thus increases costs.
[0003] In view of the above-mentioned defects, the designer has actively carried out research and innovation in order to create a new type of patch device suitable for waste materials, making it more valuable for industrial use. Utility Model Content
[0004] In order to solve the above technical problems, the purpose of the present invention is to provide a patch device suitable for leftover materials.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A patch device suitable for scrap materials comprises a frame, a slicing mechanism connected to the front end of the frame, a patching mechanism connected to the rear end of the frame, and a manipulator connected to the middle of the frame. The manipulator is located between the slicing mechanism and the patching mechanism to transport the product in the slicing mechanism to the patching mechanism.
[0007] The slicing mechanism includes a slicing unwinding device, multiple groups of slicing guide roller assemblies and a slicing device. The slicing unwinding device is connected to the front end of the frame. The discharging end of the slicing unwinding device is connected to the feeding end of the slicing guide roller assembly connected to the frame. The discharging end of the slicing guide roller assembly is connected to the slicing device. A film peeling and winding device and a glue unwinding device are connected to the frame. The feeding end of the film peeling and winding device is connected to the discharging end of the slicing guide roller assembly. The discharging end of the glue unwinding device is connected to the feeding end of the slicing guide roller assembly.
[0008] The sheet pasting mechanism includes a sheet pasting unwinding device, multiple groups of sheet pasting guide roller assemblies and a sheet pasting winding device. The sheet pasting unwinding device is connected to the sheet pasting winding device through multiple groups of sheet pasting guide roller assemblies. The frame is connected with a sealing tape unwinding device, a waste winding device and a sheet pasting film unwinding device. The discharge end of the sealing tape unwinding device is connected to the feed end of the sheet pasting guide roller assembly, the feed end of the waste winding device is connected to the discharge end of the sheet pasting guide roller assembly, and the discharge end of the sheet pasting film unwinding device is connected to the feed end of the sheet pasting film unwinding device at the end.
[0009] Preferably, in the patch device suitable for surplus materials, the multiple groups of slice guide roller assemblies are provided with three groups, which are arranged side by side at intervals.
[0010] Preferably, in the above-mentioned patch device suitable for surplus materials, the slice guide roller assembly includes a slice guide fixing plate, and the slice guide fixing plates are connected to an upper slice guide roller and a lower slice guide roller.
[0011] Preferably, in the above-mentioned patch device suitable for surplus materials, a slice tensioning hole is provided on the slice guide fixing plate, a slice tensioning rod is connected in the slice tensioning hole, an upper slice guide roller is connected to the slice tensioning rod, and a slice tensioning spring is mounted on the slice tensioning rod.
[0012] Preferably, in the patch device suitable for surplus materials, the multiple groups of patch guide roller assemblies are provided with three groups, which are arranged side by side at intervals.
[0013] Preferably, in the patch device suitable for surplus material, the patch guide roller assembly includes a patch guide fixing plate, and an upper patch guide roller and a lower patch guide roller are connected between the patch guide fixing plates.
[0014] Preferably, the patch device suitable for surplus materials is provided with a patch tensioning hole on the patch guide fixing plate, a patch tensioning rod is connected to the patch tensioning hole, an upper slicing guide roller is connected to the patch tensioning rod, and a slicing spring is mounted on the patch tensioning rod.
[0015] Preferably, the described patch device suitable for surplus materials, the discharge end of the sealing tape unwinding device is connected to the feed end of the middle patch guide roller assembly, and the feed end of the waste material winding device is connected to the discharge end of the middle patch guide roller assembly.
[0016] Preferably, in the sheet-sticking device suitable for surplus material, the discharge end of the sheet-sticking film unwinding device is connected to the feed end of the sheet-sticking film unwinding device at the end.
[0017] Preferably, in the patch device suitable for surplus materials, the frame is connected to a material placement table for stacking sliced products, and the material placement table is connected to the robot arm.
[0018] By means of the above solution, the present invention has at least the following advantages:
[0019] The utility model can cut and re-roll the remaining material into slices and then use it on products, thereby achieving the purpose of reducing costs.
[0020] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and to implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 It is a structural diagram of the utility model;
[0023] Figure 2 It is a structural diagram of the residual material of the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the utility model after the remaining material is cut and re-rolled;
[0025] Figure 4 It is a structural diagram of the entire material of the utility model. DETAILED DESCRIPTION
[0026] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without creative work are within the scope of protection of the present application.
[0028] Example
[0029] like Figure 1 and Figure 2 As shown, a patch device suitable for waste materials includes a frame 1, a slicing mechanism 2 is connected to the front end of the frame 1, a patch mechanism 3 is connected to the rear end of the frame 1, and a manipulator 4 is connected to the middle of the frame 1. The manipulator 4 is located between the slicing mechanism 2 and the patch mechanism 3 to transport the product in the slicing mechanism 2 to the patch mechanism 3;
[0030] The slicing mechanism 2 includes a slicing unwinding device 21, multiple groups of slicing guide roller assemblies 22 and a slicing device 23. The slicing unwinding device 21 is connected to the front end of the frame 1. The discharging end of the slicing unwinding device 21 is connected to the feeding end of the slicing guide roller assembly 22 connected to the frame 1. The discharging end of the slicing guide roller assembly 22 is connected to the slicing device 23. A film peeling and winding device 24 and a glue unwinding device 25 are connected to the frame 1. The feeding end of the film peeling and winding device 24 is connected to the discharging end of the slicing guide roller assembly 22. The discharging end of the glue unwinding device 25 is connected to the feeding end of the slicing guide roller assembly 22.
[0031] The sheet pasting mechanism 3 includes a sheet pasting unwinding device 31, multiple groups of sheet pasting guide roller assemblies 32 and a sheet pasting winding device 33. The sheet pasting unwinding device 31 is connected to the sheet pasting winding device 33 through multiple groups of sheet pasting guide roller assemblies 32. The frame 1 is connected with a sealing tape unwinding device 34, a waste winding device 35 and a sheet pasting film unwinding device 36. The discharge end of the sealing tape unwinding device 34 is connected to the feed end of the sheet pasting guide roller assembly 32, the feed end of the waste winding device 35 is connected to the discharge end of the sheet pasting guide roller assembly 32, and the discharge end of the sheet pasting film unwinding device 36 is connected to the feed end of the sheet pasting film unwinding device 36 at the end.
[0032] The plurality of slicing guide roller assemblies 22 in the present invention are provided with three groups, which are arranged side by side at intervals, wherein the slicing guide roller assembly 22 includes a slicing guide fixing plate, and the slicing guide fixing plates are connected to the upper slicing guide roller and the lower slicing guide roller.
[0033] At the same time, the slice guide fixing plate is provided with a slice tensioning hole, in which a slice tensioning rod is connected, and the slice tensioning rod is connected to an upper slice guide roller, and a slice tensioning spring is mounted on the slice tensioning rod. The above-mentioned slice guide roller assembly can achieve stable product transmission.
[0034] Similarly, the multiple sets of sheet guide roller assemblies 32 are provided in three groups, spaced apart and arranged side by side. Each sheet guide roller assembly 32 includes sheet guide fixing plates, between which upper and lower sheet guide rollers are connected. Furthermore, the sheet guide fixing plates are provided with sheet tensioning holes, within which a sheet tensioning rod is connected. The upper sheet guide roller is connected to the sheet tensioning rod, and a sheet spring is mounted on the sheet tensioning rod.
[0035] The discharge end of the sealing tape unwinding device 34 of the present invention is connected to the feed end of the middle sheet guide roller assembly 32, and the feed end of the waste material winding device 35 is connected to the discharge end of the middle sheet guide roller assembly 32.
[0036] The discharging end of the sheet-sticking film unwinding device 36 in the present invention is connected to the feeding end of the sheet-sticking film unwinding device 36 at the end.
[0037] The frame 1 of the present invention is connected with a discharging platform for stacking sliced products, and the discharging platform is connected to the robot arm.
[0038] The working principle of this utility model is as follows:
[0039] During the specific work, the remaining material is placed on the unwinding device of the slicing mechanism, and the slicing of the product can be achieved through the slicing guide roller assembly, film peeling and winding device, glue unwinding device and slicing device (such as Figure 3 As shown), the product size is redefined to meet the needs of products that need film lamination. After the slicing is completed, the independent slices are placed on the film lamination mechanism to achieve continuous and complete film lamination (as shown). Figure 3 As shown), the re-sliced rolled product is finally re-laminated by a laminating machine (existing equipment) to achieve the purpose of reusing the remaining material, thereby reducing the cost of use.
[0040] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0041] In the description of this application, it should be noted that the terms "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the product of this application is typically placed when in use. These terms are intended solely to facilitate the description of this application and simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," etc., etc., are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0042] In addition, the terms "horizontal" and "vertical" do not mean that the components must be absolutely horizontal or vertical, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0043] It should also be noted that, in the description of this application, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A patch device suitable for residual materials, comprising a frame (1), characterized in that: The front end of the frame (1) is connected to a slicing mechanism (2), the rear end of the frame (1) is connected to a sheet pasting mechanism (3), and the middle of the frame (1) is connected to a manipulator (4), which is located between the slicing mechanism (2) and the sheet pasting mechanism (3) to transport the product in the slicing mechanism (2) to the sheet pasting mechanism (3); The slicing mechanism (2) includes a slicing unwinding device (21), multiple groups of slicing guide roller assemblies (22) and a slicing device (23), wherein the slicing unwinding device (21) is connected to the front end of the frame (1), the discharging end of the slicing unwinding device (21) is connected to the feeding end of the slicing guide roller assembly (22) connected to the frame (1), the discharging end of the slicing guide roller assembly (22) is connected to the slicing device (23), and the frame (1) is connected to a film peeling and winding device (24) and a glue unwinding device (25), the feeding end of the film peeling and winding device (24) is connected to the discharging end of the slicing guide roller assembly (22), and the discharging end of the glue unwinding device (25) is connected to the feeding end of the slicing guide roller assembly (22). The sheet pasting mechanism (3) comprises a sheet pasting unwinding device (31), a plurality of sheet pasting guide roller assemblies (32) and a sheet pasting rewinding device (33); the sheet pasting unwinding device (31) is connected to the sheet pasting rewinding device (33) via the plurality of sheet pasting guide roller assemblies (32); the frame (1) is connected to a sealing tape unwinding device (34), a waste material rewinding device (35) and a sheet pasting film unwinding device (36); the discharge end of the sealing tape unwinding device (34) is connected to the feed end of the sheet pasting guide roller assembly (32); the feed end of the waste material rewinding device (35) is connected to the discharge end of the sheet pasting guide roller assembly (32); and the discharge end of the sheet pasting film unwinding device (36) is connected to the feed end of the sheet pasting film unwinding device (36) at the end.
2. A patch device suitable for surplus material according to claim 1, characterized in that: The multiple groups of slice guide roller assemblies (22) are provided with three groups, which are arranged side by side at intervals.
3. A patch device suitable for surplus material according to claim 1 or 2, characterized in that: The slice guide roller assembly (22) comprises a slice guide fixing plate, and an upper slice guide roller and a lower slice guide roller are connected between the slice guide fixing plates.
4. The chip placement device for surplus material according to claim 3, characterized in that: A slice tensioning hole is provided on the slice guide fixing plate, a slice tensioning rod is connected in the slice tensioning hole, an upper slice guide roller is connected to the slice tensioning rod, and a slice tensioning spring is sleeved on the slice tensioning rod.
5. The chip placement device for surplus material according to claim 1, characterized in that: The plurality of sheet-sticking guide roller assemblies (32) are provided with three groups, which are arranged side by side at intervals.
6. A patch device suitable for surplus material according to claim 1 or 5, characterized in that: The sheet pasting guide roller assembly (32) comprises a sheet pasting guide fixing plate, and an upper sheet pasting guide roller and a lower sheet pasting guide roller are connected between the sheet pasting guide fixing plates.
7. The chip placement device for surplus material according to claim 6, characterized in that: A sheet sticking tensioning hole is opened on the sheet sticking guide fixing plate, a sheet sticking tensioning rod is connected in the sheet sticking tensioning hole, an upper slicing guide roller is connected to the sheet sticking tensioning rod, and a slicing sheet sticking spring is sleeved on the sheet sticking tensioning rod.
8. The chip placement device for surplus material according to claim 1, characterized in that: The discharge end of the sealing tape unwinding device (34) is connected to the feed end of the middle sheet guide roller assembly (32), and the feed end of the waste material winding device (35) is connected to the discharge end of the middle sheet guide roller assembly (32).
9. The chip placement device for surplus material according to claim 1, characterized in that: The discharge end of the sheet-stick film unwinding device (36) is connected to the feed end of the sheet-stick film unwinding device (36) at the end.
10. The chip placement device for surplus material according to claim 1, characterized in that: The frame (1) is connected to a discharging platform for stacking sliced products, and the discharging platform is connected to the robot arm.