Dry quenching water cooling sleeve protection system
By setting up a flowmeter and temperature sensor in the water-cooled casing system, combined with a temperature monitoring switch and ash discharge valve, the high temperature damage caused by abnormal cooling water in the water-cooled casing is solved, and the safe and stable operation of the equipment and cost reduction are achieved.
Patent Information
- Application Number
- CN202422376612.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In the dry coke quenching system, the water-cooled casing is damaged due to high temperature due to the interruption of cooling water, excessive ash discharge and lax sealing, which reduces service life and increases the operating cost of the equipment.
The water cooling casing outlet pipe is equipped with a flowmeter and temperature sensor to monitor the flow rate and temperature of cooling water in real time, and combine the temperature monitoring switch and ash discharge valve to detect abnormalities in a timely manner and close the ash discharge valve to prevent overtemperature.
Effectively avoid overtemperature damage of water-cooled casing, extend service life and reduce equipment operating costs.
Smart Images
Figure CN223214042U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of dry coke quenching technology, and in particular to a dry coke quenching water-cooling casing protection system. Background Art
[0002] In the CDQ system, the temperature of the primary dust collector is very high and cannot be directly discharged for recovery. It needs to be cooled by a cooling device. The existing CDQ primary dust collector cooling device is a three-layer cylindrical water-cooling jacket at the bottom of the primary dust collector. Circulating cooling water is passed through the inner and outer tubes. The coke powder passes through the cavity between the inner and middle tubes. During the movement of the coke powder, heat is exchanged with the circulating cooling water in the inner and outer tubes, achieving the purpose of cooling the coke powder and recovering heat energy.
[0003] During daily operation, the water-cooling sleeve of CDQ primary dust removal may be damaged by high temperature due to factors such as cooling water interruption, excessive ash discharge, loose sealing and entry of external air causing combustion of coke powder, which greatly reduces the service life of the water-cooling sleeve and increases the operating cost of the equipment. Utility Model Content
[0004] The purpose of the embodiments of the present application is to provide a CDQ water-cooling jacket protection system to detect the flow and temperature of cooling water to avoid serious accidents such as abnormal cooling water in the water-cooling jacket and over-temperature damage to the water-cooling jacket.
[0005] The present application provides a CDQ water-cooling casing protection system, which adopts the following technical solutions:
[0006] A dry quenching water-cooling sleeve protection system comprises at least two water-cooling sleeve bodies, wherein the lower end side of the water-cooling sleeve body is connected to a water inlet pipe, the upper end of the water-cooling sleeve body is connected to a water outlet pipe, the water outlet pipe is provided with a flow meter and a temperature sensor, and the lower end of the water-cooling sleeve body is provided with an ash discharge pipe.
[0007] Preferably, a control valve is provided on the water inlet pipe.
[0008] Preferably, a temperature monitoring switch is provided at the lower end of the water-cooling jacket body.
[0009] Preferably, the temperature monitoring switch is a KSD302 temperature monitoring switch.
[0010] Preferably, an ash discharge valve is provided on the ash discharge pipe.
[0011] Preferably, an intermediate bin is provided at the lower end of the ash discharge pipe, the intermediate bin is connected to a plurality of the ash discharge pipes, a discharge pipe is provided at the lower end of the intermediate bin, and a discharge valve is provided on the discharge pipe.
[0012] Preferably, a scraper conveyor is provided below the discharge pipe.
[0013] Compared with the prior art, the present invention has the following advantages:
[0014] The present application sets a flow meter and a temperature sensor on the water outlet pipe. The flow meter is used to measure the flow of cooling water. When problems such as reduced cooling water flow, blockage and interruption occur, they can be discovered and repaired in time. The temperature sensor is used to detect the temperature of the cooling water. When the cooling water temperature rises abnormally, the system prompts that the primary dust removal discharge is abnormal. At this time, the ash discharge valve on the primary dust removal is immediately closed, thereby avoiding serious accidents such as abnormal cooling water of the water-cooling jacket body and over-temperature damage of the water-cooling jacket body, extending the service life of the water-cooling jacket body, and reducing the operating cost of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 It is a schematic structural diagram of some embodiments of the present utility model.
[0017] The reference numerals are:
[0018] 1. Water-cooling jacket body; 2. Water inlet pipe; 3. Water outlet pipe; 4. Flow meter; 5. Temperature sensor; 6. Ash discharge pipe; 7. Control valve; 8. Temperature monitoring switch; 9. Ash discharge valve; 10. Intermediate bin; 11. Discharge pipe; 12. Discharge valve; 13. Scraper conveyor. DETAILED DESCRIPTION
[0019] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without creative work are within the scope of protection of the present application.
[0021] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0022] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the product of this application is typically placed when in use. These terms are intended solely to facilitate the description of this application and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," "third," etc., are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0023] Furthermore, terms such as "horizontal," "vertical," and "overhanging" do not necessarily imply that a component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.
[0024] It should also be noted that, in the description of this application, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0025] Example
[0026] like Figure 1 As shown, the CDQ water-cooling jacket protection system described in the embodiment of the present application includes at least two water-cooling jacket bodies 1. The lower end side of the water-cooling jacket body 1 is connected to a water inlet pipe 2, the upper end of the water-cooling jacket body 1 is connected to a water outlet pipe 3, the water outlet pipe 3 is provided with a flow meter 4 and a temperature sensor 5, and the lower end of the water-cooling jacket body 1 is provided with an ash discharge pipe 6.
[0027] When in use, the flow meter 4 is used to measure the flow of cooling water. When problems such as reduced cooling water flow, blockage and interruption occur, it can be discovered in time and the staff can be reminded to carry out maintenance. The temperature sensor 5 is used to detect the temperature of the cooling water. When the cooling water temperature rises abnormally, the system prompts that the primary dust removal and discharge are abnormal, and reminds the staff to carry out maintenance, thereby avoiding serious accidents such as abnormal cooling water of the water-cooling jacket body 1 and over-temperature damage of the water-cooling jacket body 1, extending the service life of the water-cooling jacket body 1, and reducing the operating cost of the equipment.
[0028] In this embodiment, a control valve 7 is provided on the water inlet pipe 2 , and the control valve 7 is used to control the on / off state of the water inlet pipe 2 and the water inlet speed.
[0029] In this embodiment, a temperature monitoring switch 8 is provided at the lower end of the water-cooling jacket body 1. The temperature monitoring switch 8 is used to detect the unloading temperature. When the unloading temperature exceeds the monitoring temperature, the ash discharge valve on the primary dust collector is immediately closed, thereby avoiding serious accidents such as abnormal cooling water of the water-cooling jacket body 1 and over-temperature damage of the water-cooling jacket body 1.
[0030] In this embodiment, the temperature monitoring switch 8 is a KSD302 temperature monitoring switch. The KSD302 temperature monitoring switch uses a bimetallic strip as a temperature sensing component and has the characteristics of stable working performance, mature technology, and low failure rate.
[0031] In this embodiment, an ash discharge valve 9 is provided on the ash discharge pipe 6 , and the ash discharge valve 9 is used to control the discharge of coke powder from the ash discharge pipe 6 .
[0032] In this embodiment, an intermediate bin 10 is provided at the lower end of the ash discharge pipe 6, and the intermediate bin 10 is connected to multiple ash discharge pipes 6. A discharge pipe 11 is provided at the lower end of the intermediate bin 10. The intermediate bin 10 is used to store the cooled coke powder, so as to facilitate the centralized discharge of the coke powder. A discharge valve 12 is provided on the discharge pipe 11, and the discharge valve 12 is used to control the discharge of the discharge pipe 11.
[0033] In this embodiment, a scraper conveyor 13 is provided below the discharge pipe 11 , and the coke powder discharged from the discharge pipe 11 falls onto the scraper conveyor 13 , which transports the coke powder.
[0034] The above are merely preferred embodiments of the present application and are not intended to limit the present application. Those skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. A CDQ water-cooling casing protection system, characterized by: It comprises at least two water-cooling sleeve bodies, the lower end side of the water-cooling sleeve body is connected to a water inlet pipe, the upper end of the water-cooling sleeve body is connected to a water outlet pipe, the water outlet pipe is provided with a flow meter and a temperature sensor, and the lower end of the water-cooling sleeve body is provided with an ash discharge pipe.
2. The CDQ water-cooling jacket protection system according to claim 1, characterized in that: A control valve is provided on the water inlet pipe.
3. The CDQ water-cooling jacket protection system according to claim 1, characterized in that: A temperature monitoring switch is provided at the lower end of the water-cooling jacket body.
4. The CDQ water-cooling jacket protection system according to claim 3, characterized in that: The temperature monitoring switch is a KSD302 temperature monitoring switch.
5. The CDQ water-cooling jacket protection system according to claim 1, characterized in that: The ash discharge pipe is provided with an ash discharge valve.
6. The CDQ water-cooling jacket protection system according to claim 5, characterized in that: An intermediate bin is provided at the lower end of the ash discharge pipe, and the intermediate bin is connected to a plurality of the ash discharge pipes. A discharge pipe is provided at the lower end of the intermediate bin, and a discharge valve is provided on the discharge pipe.
7. The CDQ water-cooling jacket protection system according to claim 6, characterized in that: A scraper conveyor is provided below the discharge pipe.