Fabric shaping and dyeing structure

Abstract

The utility model relates to the technical field of fabric processing, in particular to a fabric shaping and dyeing structure. Comprising a dye mixing tank, a discharge electric valve and a mixing mechanism, the mixing mechanism comprises a bridge plate, a bearing seat, a rotating shaft, a stirring rod, a connecting arm, a first scraper blade, a second scraper blade, a connecting sleeve, a driving motor and a quick mounting device, and when the interior of the dye mixing tank is cleaned, the positions of the connecting arm and the first scraper blade are adjusted firstly, so that the first scraper blade and the second scraper blade abut against the inner wall of a tank body; clean water is introduced into the tank, a discharge electric valve is closed, a connecting pipeline on the outlet side of the tank is disconnected, a driving motor is controlled to act, a first scraper and a second scraper can be driven to rotate, and the inner wall of the dye mixing tank is scraped and cleaned while the first scraper and the second scraper rotate, so that relatively fixed dirt attached to the inner wall is removed; therefore, the problem that the inner wall of the mixing tank for dissolving and mixing the dye is not easy to clean quickly in the existing fabric dyeing and shaping processing can be solved.

Description

Technical Field

[0001] The utility model relates to the technical field of fabric processing, in particular to a fabric shaping and dyeing structure. Background Art

[0002] Fabric dyeing refers to the dyeing process of cloth and other raw materials for making clothes. Generally, the dyeing of fabrics is completed in the dyeing workshop. The fabric setting is the process of drying after dyeing. The dyes used for dyeing are mostly mixed with primary dyes. However, dry powder dyes are easy to get damp and clump. It is difficult to mix evenly with liquid dyes after pouring directly. This will seriously affect the printing and dyeing effect, resulting in poor subsequent setting effect.

[0003] After searching, the prior art CN220589815U discloses a fabric dye mixing device, including a base frame, a dye mixing tank is installed on one side of the base frame, a stirring mechanism is provided in the dye mixing tank, and a bracket is installed on the other side of the base frame. Two vertical plates are provided on the top of the bracket, a pressure-resistant conveying mechanism is provided on the vertical plates, a rolling mechanism is provided on the upper part of the pressure-resistant conveying mechanism, a scraper 1 is provided on the lower part of the unloading side of the pressure-resistant conveying mechanism, and a connecting plate 1 is fixedly connected to both sides of the scraper 1, and the connecting plate 1 is fixedly connected to the vertical plate by bolts. A scraper 2 is provided on the discharging side of the rolling mechanism, and a connecting plate 2 is fixedly connected to both sides of the scraper 2, and the connecting plate 2 is fixedly connected to the vertical plate by bolts. This structure uses the scraper to scrape off the solid dye squeezed and adhered by the rolling mechanism and the pressure-resistant conveying mechanism, so as not to affect the subsequent equipment operation and avoid dye waste.

[0004] However, the above device has the following problems when used in auxiliary processing of fabric dyeing and setting: dye will adhere to the inner wall of the dye mixing tank when the dye is dissolved or mixed, and the adhesion will become stronger after a long time. If it is cleaned manually, not only the cleaning volume is large, but the efficiency is also low, and it is difficult to achieve quick cleaning. Utility Model Content

[0005] The purpose of the utility model is to provide a fabric shaping and dyeing structure to solve the problem that in the existing fabric dyeing and shaping process, a mixing tank for dissolving and mixing dyes is not conducive to rapid cleaning of the inner wall.

[0006] To achieve the above-mentioned object, the technical solution adopted by the present invention is as follows: The present invention provides a fabric setting dyeing structure, comprising a dye mixing tank, a discharge electric valve provided at the bottom of the dye mixing tank, the liquid outlet side of the discharge electric valve being connected to the extraction pump input pipe of an external dyeing machine through a pipeline, and further comprising a mixing mechanism;

[0007] The mixing mechanism includes a bridge plate, a bearing seat, a rotating shaft, a stirring rod, a connecting arm, a first scraper, a second scraper, a connecting sleeve, a drive motor and a quick-install device. The bridge plate is detachably installed on the top of the dye mixing tank, the bearing seat is detachably installed on the top of the bridge plate, the rotating shaft is installed on the bearing seat through a rotating bearing, a plurality of stirring rods are threadedly connected to the rotating shaft and are symmetrically arranged, the connecting arm is detachably connected to the rotating shaft and is located on one side of the top of the rotating shaft, the first scraper is detachably connected to the connecting arm through a connecting piece, and the connection position can be adjusted on the connecting arm, and is in sliding contact with the vertical inner wall of the dye mixing tank, the second scraper is integrally formed with the first scraper, and is in sliding contact with the inner wall of the bottom conical part of the dye mixing tank, the connecting sleeve is detachably connected to the rotating shaft, and is located at the top of the rotating shaft, and is installed on the output shaft of the drive motor through a flat key and a countersunk bolt, the drive motor is arranged at the top of the connecting sleeve, and is quickly installed and disassembled by the quick-install device.

[0008] Among them, the quick-install device includes a base, a supporting assembly and a limiting assembly. The base is detachably connected to the drive motor and is located on the bottom side of the drive motor; the supporting assembly is arranged on both sides of the bottom of the base; and the limiting assembly is arranged on the side of the base close to the drive motor.

[0009] In which, the support assembly includes a first bracket and a second bracket, the first bracket is detachably connected to the base and the bridge plate respectively, and is located on the bottom side of the base; the second bracket is detachably connected to the base and the bridge plate respectively, and is located on the side of the base away from the first bracket.

[0010] Among them, the limit assembly includes a limit block and a positioning pin. The positioning pin is symmetrically arranged at the bottom of the limit block, and its stepped external thread end passes through the base, and after passing through, it is tightened and limited by installing an external hexagonal nut. The limit block abuts against the end plate on the front side of the drive motor.

[0011] The fabric shaping and dyeing structure further comprises a wire arrangement mechanism, which comprises a fixing plate and a sleeve. The fixing plate is detachably mounted on the base; and the sleeve is welded to the fixing plate.

[0012] The utility model discloses a fabric shaping and dyeing structure. When the fabric is shaped and dyed, dye mixing is first carried out. After the dry powder dye is crushed, it is transported into the dye mixing tank to be mixed with liquid dye or water. Then, the driving motor drives the connecting sleeve to rotate to realize the rotation of the rotating shaft. After the rotating shaft rotates, the stirring rod is driven to rotate for stirring, which is conducive to the rapid dissolution of the dry powder dye. Further, the discharge electric valve is controlled to open, and then the extraction pump on the dyeing machine is operated to extract and transport the solution. Finally, the dye solution is sprayed on the fabric through the nozzle on the dyeing machine to realize dyeing. After dyeing, it is dried and shaped by the drying mechanism on the dyeing machine, and the interior of the dye mixing tank is cleaned. When cleaning, first adjust the position of the connecting arm and the first scraper so that the scraping part of the first scraper abuts the inner wall of the dye mixing tank. At this time, the second scraper also abuts the inner wall of the tapered area at the bottom of the tank body. Then, clean water is introduced into the tank, and the discharge electric valve is closed, and the outlet side connecting pipe is disconnected at the same time. The drive motor is controlled to drive the first scraper and the second scraper to rotate. When the first scraper and the second scraper rotate, they scrape and clean the inner wall of the dye mixing tank at the same time to remove relatively fixed dirt attached to the inner wall, thereby solving the problem that the mixing tank for dissolving and mixing dyes in the existing fabric dyeing and setting process is not conducive to rapid cleaning of the inner wall. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention can be further described by way of non-limiting embodiments given in the accompanying drawings.

[0014] Figure 1 This is a schematic diagram of the overall structure of the fabric shaping and dyeing structure of the first embodiment of the present invention.

[0015] Figure 2 This is a schematic structural diagram of the rotating shaft of the first embodiment of the present utility model.

[0016] Figure 3 This is a cross-sectional view of the base of the first embodiment of the present invention.

[0017] Figure 4 This is a schematic structural diagram of the limit block of the first embodiment of the present utility model.

[0018] Figure 5 This is a schematic diagram of the overall structure of the fabric shaping and dyeing structure of the second embodiment of the present invention.

[0019] Figure 6 The second embodiment of the present utility model Figure 5 Enlarged view of point A in the middle.

[0020] In the figure: 101-dye mixing tank, 102-discharge electric valve, 103-bridge plate, 104-bearing seat, 105-rotating shaft, 106-stirring rod, 107-connecting arm, 108-first scraper, 109-second scraper, 110-connecting sleeve, 111-drive motor, 112-base, 113-first bracket, 114-second bracket, 115-limit block, 116-locating pin, 201-fixed plate, 202-sleeve. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.

[0022] Example 1:

[0023] like Figures 1 to 4 As shown, Figure 1 It is a schematic diagram of the overall structure of the fabric shaping and dyeing structure. Figure 2 is a schematic structural diagram of the rotating shaft 105, Figure 3 is a cross-sectional view of the base 112, Figure 4 It is a structural diagram of the limit block 115. The utility model provides a fabric shaping and dyeing structure: including a dye mixing tank 101, an electric discharge valve 102 and a mixing mechanism, the mixing mechanism including a bridge plate 103, a bearing seat 104, a rotating shaft 105, a stirring rod 106, a connecting arm 107, a first scraper 108, a second scraper 109, a connecting sleeve 110, a drive motor 111 and a quick-install device, the quick-install device including a base 112, a support assembly and a limit assembly, the support assembly including a first bracket 113 and a second bracket 114, the limit assembly including a limit block 115 and a positioning pin 116. The above-mentioned scheme can solve the problem that the mixing tank for dye dissolution and mixing in the existing fabric dyeing and shaping process is not conducive to rapid cleaning of the inner wall. It can be understood that the above-mentioned scheme can realize automatic and rapid cleaning of the inner wall of the dye mixing tank 101.

[0024] In this embodiment, the dye mixing tank 101 is equipped with an electric discharge valve 102 at its bottom. The liquid outlet of this electric discharge valve 102 is connected to the extraction pump input pipe of an external dyeing machine via a pipe. This electric discharge valve 102 has an I-shaped structure, with a top flange secured by bolts and a bottom flange connected to the extraction pump input pipe of the external dyeing machine via a T-shaped screw and nut. The configuration of the dye mixing tank 101 described in this application is consistent with the prior art CN220589815U, namely, it is equipped with a dry powder processing mechanism, which directly adopts the structure of this prior art.

[0025] The bridge plate 103 is detachably mounted on the top of the dye mixing tank 101, the bearing seat 104 is detachably mounted on the top of the bridge plate 103, the rotating shaft 105 is mounted on the bearing seat 104 by rotating the bearing, and the plurality of stirring rods 106 are threadedly connected to the rotating shaft 105 and symmetrically arranged, the connecting arm 107 is detachably connected to the rotating shaft 105 and is located on one side of the top of the rotating shaft 105, the first scraper 108 is detachably connected to the connecting arm 107 through a connecting piece, and can be mounted on the connecting arm 107 Adjust the connection position and make sliding contact with the vertical inner wall of the dye mixing tank 101. The second scraper 109 is integrally formed with the first scraper 108 and makes sliding contact with the inner wall of the bottom conical part of the dye mixing tank 101. The connecting sleeve 110 is detachably connected to the rotating shaft 105 and is located at the top of the rotating shaft 105. It is installed on the output shaft of the drive motor 111 through a flat key and a countersunk bolt. The drive motor 111 is arranged on the top of the connecting sleeve 110 and is quickly installed and disassembled by the quick-install device. The bridge plate 103 is fixed by bolts, the bearing seat 104 is fixed by matching pins and bolts, the mounting stepped shaft end of the rotating shaft 105 is directly mounted on the bearing seat 104 through a rotating bearing, and the external threaded end of the stirring rod 106 is directly connected and matched with the threaded hole on the connecting plane of the rotating shaft 105 for installation. The connecting arm 107 is fixed by bolts, and a U-shaped non-through mounting groove is provided near the inner wall of the tank body. Two through mounting holes are vertically provided on the mounting groove for mounting and position adjustment of the mounting portion of the first scraper 108. The connecting piece is a T-shaped screw and nut, which is installed on the connecting arm 107 near the through hole on one side of the rotating shaft 105. When in the hole, at this time, the first scraper 108 and the second scraper 109 do not contact the inner wall of the tank, so as to avoid the scrapers scraping the inner wall of the tank for a long time during stirring. A flat square end is provided on the top of the rotating shaft 105, and a through hole is provided. The U-shaped end with a through hole at the bottom of the connecting sleeve 110 can be slid into the flat square part through the U-shaped cavity structure, and finally the connection and installation can be achieved through a T-shaped screw and a nut. The connecting sleeve 110 is connected to the output shaft of the driving motor 111 through a flat key and a countersunk bolt. The countersunk bolt is set from bottom to top. The quick-install device is used to reduce the fixing bolts of the driving motor 111. Compared with the traditional multiple bolt fixing structure, installation and disassembly can be achieved more quickly.

[0026] Secondly, the base 112 is detachably connected to the drive motor 111 and is located on the bottom side of the drive motor 111. The support assembly is arranged on both sides of the bottom of the base 112; and the limit assembly is arranged on the side of the base 112 near the drive motor 111. The base 112 is provided with a non-through slide groove that can just be used to limit the end plate on the front side of the drive motor 111 and realize its sliding installation. The support assembly is used to support the base 112, and the limit assembly is used to fully limit the drive motor 111 and realize quick disassembly and assembly.

[0027] Then, the first bracket 113 is detachably connected to the base 112 and the bridge plate 103, and is located on one side of the bottom of the base 112. The second bracket 114 is detachably connected to the base 112 and the bridge plate 103, and is located on the side of the base 112 away from the first bracket 113. The first bracket 113 and the second bracket 114 are fixed at both ends by bolts and are symmetrically arranged. After installation, they provide working support for the base 112.

[0028] Finally, the positioning pins 116 are symmetrically arranged at the bottom of the limit block 115, and the stepped external threaded ends thereof pass through the base 112. After passing through, an external hexagonal nut is installed to tighten and limit the position. The limit block 115 abuts against the end plate on the front side of the drive motor 111. The positioning pins 116 are symmetrically arranged at the bottom of the limit block 115 to cooperate with the positioning through holes on the base 112. Then, the stepped external threaded ends thereof pass through the matching holes of the base 112. After passing through, an external hexagonal nut is installed to tighten the position. After installation, the limit block 115 abuts against the end plate at the front end of the drive motor 111 to limit the position.

[0029] The present invention is used to solve the problem that the mixing tank for dye dissolution and mixing is not conducive to rapid cleaning of the inner wall in the existing fabric dyeing and setting process. When the fabric is set and dyed, the dye mixing process is first carried out, and the dry powder dye is crushed and transported into the dye mixing tank 101 to be mixed with liquid dye or water. Then, the drive motor 111 drives the connecting sleeve 110 to rotate, so as to realize the rotation of the rotating shaft 105. After the rotating shaft 105 rotates, it drives the stirring rod 106 to rotate for stirring, which is conducive to the rapid dissolution and mixing of the dry powder dye. Further, by controlling the discharge electric valve 102 to open, the extraction pump on the dyeing machine is operated to extract and transport the solution. Finally, the dye solution is sprayed on the fabric through the nozzle on the dyeing machine to achieve dyeing. After dyeing, it is dried and set by the drying mechanism on the dyeing machine (commonly a heater). When the interior of the dye mixing tank 101 is cleaned, the shell first adjusts the position of the connecting arm 107 and the first scraper 108 so that the scraping portion of the first scraper 108 abuts against the inner wall of the dye mixing tank 101. At this time, the second scraper 109 also abuts against the inner wall of the tapered area at the bottom of the tank body. Then, clean water is introduced into the tank, and the discharge electric valve 102 is closed, and the outlet side connecting pipe is disconnected at the same time. The drive motor 111 is controlled to operate, which can drive the first scraper 108 and the second scraper 109 to rotate. When the first scraper 108 and the second scraper 109 rotate, they simultaneously scrape and clean the inner wall of the dye mixing tank 101 to remove relatively fixed dirt attached to the inner wall, thereby solving the problem that the mixing tank for dye dissolution and mixing in the existing fabric dyeing and setting process is not conducive to rapid cleaning of the inner wall.

[0030] Example 2:

[0031] like Figure 5 and Figure 6 As shown, Figure 5 It is a schematic diagram of the overall structure of the fabric shaping and dyeing structure. Figure 6 yes Figure 5 In the enlarged view of point A, based on the first embodiment, the present invention provides a fabric shaping and dyeing structure, which further includes a line arrangement mechanism, and the line arrangement mechanism includes a fixing plate 201 and a sleeve 202.

[0032] The fixing plate 201 is detachably mounted on the base 112, and the sleeve 202 is welded to the fixing plate 201. The fixing plate 201 is fixed by bolts and has a through hole. The sleeve 202 passes through the through hole and is then welded in place. The cable of the drive motor 111 is threaded through the sleeve 202.

[0033] In this embodiment, by providing the fixing plate 201 and the sleeve 202 , the cable of the driving motor 111 can be prevented from falling into the tank during stirring.

[0034] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by persons skilled in the art without departing from the spirit and technical principles disclosed herein shall be covered by the claims of the present invention.

Claims

1. A fabric setting and dyeing structure, comprising a dye mixing tank, a discharge electric valve provided at the bottom of the dye mixing tank, the liquid outlet side of the discharge electric valve being connected to the extraction pump input pipe of an external dyeing machine through a pipe, characterized in that: It also includes hybrid institutions; The mixing mechanism includes a bridge plate, a bearing seat, a rotating shaft, a stirring rod, a connecting arm, a first scraper, a second scraper, a connecting sleeve, a drive motor and a quick-install device. The bridge plate is detachably installed on the top of the dye mixing tank, the bearing seat is detachably installed on the top of the bridge plate, the rotating shaft is installed on the bearing seat through a rotating bearing, a plurality of stirring rods are threadedly connected to the rotating shaft and are symmetrically arranged, the connecting arm is detachably connected to the rotating shaft and is located on one side of the top of the rotating shaft, the first scraper is detachably connected to the connecting arm through a connecting piece, and the connection position can be adjusted on the connecting arm, and is in sliding contact with the vertical inner wall of the dye mixing tank, the second scraper is integrally formed with the first scraper, and is in sliding contact with the inner wall of the bottom conical part of the dye mixing tank, the connecting sleeve is detachably connected to the rotating shaft, and is located at the top of the rotating shaft, and is installed on the output shaft of the drive motor through a flat key and a countersunk bolt, the drive motor is arranged at the top of the connecting sleeve, and is quickly installed and disassembled by the quick-install device.

2. The fabric shaping and dyeing structure according to claim 1, wherein: The quick-install device includes a base, a supporting assembly and a limiting assembly. The base is detachably connected to the drive motor and is located on the bottom side of the drive motor; the supporting assembly is arranged on both sides of the bottom of the base; and the limiting assembly is arranged on the side of the base close to the drive motor.

3. The fabric shaping and dyeing structure according to claim 2, wherein: The support assembly includes a first bracket and a second bracket, the first bracket is detachably connected to the base and the bridge plate respectively, and is located on one side of the bottom of the base; the second bracket is detachably connected to the base and the bridge plate respectively, and is located on a side of the base away from the first bracket.

4. The fabric shaping and dyeing structure according to claim 2, wherein: The limit assembly includes a limit block and a positioning pin. The positioning pin is symmetrically arranged at the bottom of the limit block, and its stepped external thread end passes through the base. After passing through, it is tightened and limited by installing an external hexagonal nut. The limit block abuts against the end plate on the front side of the drive motor.

5. The fabric shaping and dyeing structure according to claim 2, wherein: The fabric shaping and dyeing structure further comprises a wire arrangement mechanism, which comprises a fixing plate and a sleeve. The fixing plate is detachably mounted on the base; and the sleeve is welded to the fixing plate.

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