Speed reduction shaft transmission device
By introducing metal debris collection components into the reduction shaft transmission device, the metal debris adhesion problem caused by gear meshing is solved, and the protection and service life of the gear are extended, reducing costs.
Patent Information
- Application Number
- CN202422453251.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-11
AI Technical Summary
In the existing speed reduction shaft transmission device, metal debris generated by gear meshing are prone to be repeatedly adhered, resulting in wear of gears, increasing cost of use and reducing service life.
A metal debris collection assembly is designed, including a curved sealing plate, a mounting fixing plate, a curved plug plate, a curved collection box, a partition baffle, an adsorption magnet and a porous sponge pad, to collect and adsorb metal debris generated by gear meshing friction to reduce its adhesion probability.
It effectively reduces gear wear, extends the service life of the transmission device, reduces the cost of use, and is convenient and quick to disassemble and clean.
Smart Images
Figure CN223215714U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of transmission devices, in particular to a reduction shaft transmission device. Background Art
[0002] A reduction shaft transmission is a mechanical device used to transmit power while simultaneously reducing speed. It primarily consists of a reduction shaft, gears, and bearings. Through the meshing of the gears and the rotation of the drive shaft, it converts high-speed, low-torque input power into low-speed, high-torque output power. As the core component of the transmission, the reduction shaft receives and transmits the input power, while the gears reduce the speed, resulting in a lower output speed and higher torque. Gears are mounted on the reduction shaft or on a mating shaft, meshing with each other to achieve both power transmission and reduction. The gear ratio determines the reduction ratio—the ratio of output speed to input speed. Bearings support the reduction shaft and other rotating components, reducing friction and wear and ensuring smooth operation of the transmission. The operating principle of a reduction shaft transmission is based on the principle of gear transmission. When the input shaft rotates the driving gear, it meshes with the driven gear (mounted on the reduction shaft), driving the reduction shaft. Because the number of teeth on the driving and driven gears differs, the speed of the reduction shaft decreases while the torque increases. This reduction and torque increase is achieved through the gear ratio. During the operation of the reduction shaft transmission device, the internal gears will engage, and in this process, collision and friction will occur between the gears, thereby generating metal debris. If the metal debris is not collected in time, the metal debris will easily adhere to the gears repeatedly. As the gears continue to engage, the metal debris attached to the gears will aggravate the wear of the gears, and ultimately make the transmission device prone to damage, increase the cost of using the transmission device, and reduce the service life of the transmission device. Therefore, a reduction shaft transmission device is needed to solve the above problems. Utility Model Content
[0003] The main purpose of the present invention is to provide a reduction shaft transmission device that can effectively solve the problems in the background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A reduction shaft transmission device includes a reducer lower shell, and two metal debris collection assemblies are inserted in the reducer lower shell, and the metal debris collection assembly consists of an arc-shaped sealing plate, a mounting and fixing plate, an arc-shaped plug plate, an arc-shaped collection box, a partition baffle, an adsorption magnet and a porous sponge pad. There are two mounting and fixing plates and they are fixedly installed at the two ends of the arc-shaped sealing plate respectively, the arc-shaped plug plate is fixedly installed at the inner end of the arc-shaped sealing plate, the arc-shaped collection box is fixedly installed at the inner end of the arc-shaped plug plate, there are two partition baffles and they are symmetrically fixed in the arc-shaped collection box, there are four adsorption magnets and they are fixedly installed at the two ends of the two partition baffles respectively, and there are three porous sponge pads and they are all fixedly installed in the arc-shaped collection box.
[0006] Preferably, the upper end of the reducer lower housing is fixedly mounted with the reducer upper housing, and the reducer lower housing and the reducer upper housing are internally mounted with a reduction shaft transmission assembly.
[0007] Preferably, two through slots for inserting the metal debris collecting assembly are symmetrically provided on both side walls of the reducer lower shell.
[0008] Preferably, the two metal debris collection assemblies are both located below the reduction shaft transmission assembly.
[0009] Preferably, the arc-shaped sealing plate and the mounting plate on the metal debris collection assembly are both located on the outside of the reducer lower housing, the mounting plate is provided with mounting holes, and the mounting plate is fixedly connected to the reducer lower housing by bolts.
[0010] Preferably, the arc-shaped plug plate on the metal debris collection assembly is inserted into a through groove opened on the lower shell of the reducer, the arc-shaped collection box is located below the gear on the reduction shaft transmission assembly, and the two partition baffles divide the space in the arc-shaped collection box into three parts, and the three porous sponge pads are respectively fixedly installed in the three spaces divided by the two partition baffles.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] By setting up a metal debris collection component, the metal debris generated by the gear meshing friction on the reduction shaft transmission component can be collected, thereby reducing the probability of metal debris repeatedly adhering to the gears, thereby reducing the wear of the gears, and ultimately making the reduction shaft transmission component less likely to be damaged, reducing the use cost of the transmission device, and improving the service life of the transmission device; the metal debris generated by the gear meshing friction on the reduction shaft transmission component will be thrown into the arc-shaped collection box, so that part of the metal debris will fall into the holes of the porous sponge pad, and part of the metal debris will be adsorbed by the adsorption magnet, and then the presence of the porous sponge pad and the adsorption magnet can reduce the probability of metal debris escaping from the arc-shaped collection box; at the same time, the metal debris collection component is inserted from the outside to the inside under the reduction shaft transmission component, and the metal debris collection component can be disassembled and cleaned without disassembling the reducer lower shell and the reducer upper shell, thereby making the disassembly and cleaning of the metal debris collection component more convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the structure of the utility model after the upper housing of the reducer is removed;
[0015] Figure 3 This is a schematic structural diagram of the positional relationship between the reduction shaft transmission assembly and the metal debris collection assembly of the present invention;
[0016] Figure 4 This is a schematic structural diagram of the metal debris collection assembly of the present invention.
[0017] In the figure: 1. Reducer lower housing; 2. Metal debris collection assembly; 3. Reducer upper housing; 4. Reducer shaft transmission assembly; 5. Arc-shaped sealing plate; 6. Mounting plate; 7. Arc-shaped plug plate; 8. Arc-shaped collection box; 9. Partition baffle; 10. Adsorption magnet; 11. Porous sponge pad; 12. Mounting hole. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0019] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4As shown, a reduction shaft transmission device includes a reducer lower housing 1, and two metal debris collection assemblies 2 are inserted in the reducer lower housing 1. The metal debris collection assembly 2 consists of an arc-shaped sealing plate 5, a mounting plate 6, an arc-shaped plug plate 7, an arc-shaped collection box 8, a partition baffle 9, an adsorption magnet 10 and a porous sponge pad 11. There are two mounting plates 6 and they are fixedly mounted on both ends of the arc-shaped sealing plate 5, the arc-shaped plug plate 7 is fixedly mounted on the inner end of the arc-shaped sealing plate 5, the arc-shaped collection box 8 is fixedly mounted on the inner end of the arc-shaped plug plate 7, there are two partition baffles 9 and they are symmetrically fixed in the arc-shaped collection box 8, and there are four adsorption magnets 10 and they are fixedly mounted on the two At both ends of the partition baffle 9, there are three porous sponge pads 11 and they are all fixedly installed in the arc-shaped collection box 8. The upper end of the reducer lower shell 1 is fixedly installed with the reducer upper shell 3. The reducer lower shell 1 and the reducer upper shell 3 are installed with a reduction shaft transmission component 4. Two through slots for inserting the metal debris collection component 2 are symmetrically opened on the two side walls of the reducer lower shell 1. During use, when the reduction shaft transmission component 4 is driven, the gears on the reduction shaft transmission component 4 will produce meshing friction. At this time, the metal debris generated by the gear meshing will be thrown into the arc-shaped collection box 8 on the metal debris collection component 2 as the gears rotate. When the metal debris enters the arc-shaped collection box After the metal debris is put into the arc collecting box 8, some of the metal debris will fall into the holes on the porous sponge pad 11, and some of the metal debris will be attracted by the adsorption magnet 10. Then, the presence of the porous sponge pad 11 and the adsorption magnet 10 can reduce the probability of the metal debris escaping from the arc collecting box 8. When it is necessary to clean the metal debris in the arc collecting box 8, the oil in the reducer lower shell 1 and the reducer upper shell 3 can be drained first, and then the bolts for fixing the fixing plate 6 can be removed, and then the metal debris collecting assembly 2 can be pulled out from the reducer lower shell 1, and then the metal debris on the porous sponge pad 11 and the adsorption magnet 10 can be cleaned, and finally the metal debris can be cleaned by setting the metal The debris collection component 2 can collect metal debris generated by the gear meshing friction on the reduction shaft transmission component 4, thereby reducing the probability of metal debris repeatedly adhering to the gears, thereby reducing gear wear, and ultimately making the reduction shaft transmission component 4 less likely to be damaged, reducing the use cost of the transmission device, and improving the service life of the transmission device. At the same time, the metal debris collection component 2 is inserted from the outside to the inside under the reduction shaft transmission component 4, and the metal debris collection component 2 can be disassembled and cleaned without disassembling the reducer lower shell 1 and the reducer upper shell 3, thereby making the disassembly and cleaning of the metal debris collection component 2 more convenient and quick.
[0020] Furthermore, the two metal debris collection components 2 are both located below the reduction shaft transmission component 4. The arc-shaped sealing plate 5 and the mounting fixing plate 6 on the metal debris collection component 2 are both located on the outside of the reducer lower housing 1. The mounting fixing plate 6 is provided with a mounting fixing hole 12, and the mounting fixing plate 6 is fixedly connected to the reducer lower housing 1 by bolts. The arc-shaped plug plate 7 on the metal debris collection component 2 is inserted into the through groove opened on the reducer lower housing 1. The arc-shaped collection box 8 is located below the gear on the reduction shaft transmission component 4. The two partition baffles 9 separate the arc-shaped collection box 8. The space inside the box 8 is divided into three parts, and three porous sponge pads 11 are respectively fixedly installed in the three spaces divided by the two partition baffles 9. Smaller metal debris that falls into the arc-shaped collection box 8 will fall into the holes on the porous sponge pad 11 due to gravity, while the larger metal debris that cannot enter the holes on the porous sponge pad 11 will roll along the porous sponge pad 11. Finally, the larger metal debris will be adsorbed by the adsorption magnet 10, so that the metal debris that enters the arc-shaped collection box 8 can be fixed by the porous sponge pad 11 and the adsorption magnet 10.
[0021] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention. The scope of protection claimed in this utility model is defined by the attached claims and their equivalents.
Claims
1. A reduction shaft transmission device, comprising a reducer lower housing (1), characterized in that: Two metal debris collection assemblies (2) are inserted into the lower housing (1) of the reducer. The metal debris collection assembly (2) consists of an arc-shaped sealing plate (5), a mounting plate (6), an arc-shaped plug plate (7), an arc-shaped collection box (8), a partition baffle (9), an adsorption magnet (10) and a porous sponge pad (11). There are two mounting plates (6) and they are fixedly mounted on the two ends of the arc-shaped sealing plate (5), the arc-shaped plug plate (7) is fixedly mounted on the inner end of the arc-shaped sealing plate (5), the arc-shaped collection box (8) is fixedly mounted on the inner end of the arc-shaped plug plate (7), the partition baffle (9) is two and they are symmetrically fixedly mounted in the arc-shaped collection box (8), there are four adsorption magnets (10) and they are fixedly mounted on the two ends of the two partition baffles (9), and there are three porous sponge pads (11) and they are all fixedly mounted in the arc-shaped collection box (8).
2. A reduction shaft transmission device according to claim 1, characterized in that: The upper end of the reducer lower housing (1) is fixedly mounted with a reducer upper housing (3), and a reduction shaft transmission assembly (4) is mounted inside the reducer lower housing (1) and the reducer upper housing (3).
3. A reduction shaft transmission device according to claim 2, characterized in that: Two through slots for inserting the metal debris collecting assembly (2) are symmetrically provided on the two side walls of the reducer lower housing (1).
4. A reduction shaft transmission device according to claim 3, characterized in that: The two metal debris collection assemblies (2) are both located below the reduction shaft transmission assembly (4).
5. The reduction shaft transmission device according to claim 4, characterized in that: The arc-shaped sealing plate (5) and the mounting plate (6) on the metal debris collection assembly (2) are both located outside the reducer lower housing (1); a mounting hole (12) is provided on the mounting plate (6), and the mounting plate (6) is fixedly connected to the reducer lower housing (1) via bolts.
6. The reduction shaft transmission device according to claim 5, characterized in that: The arc-shaped plug plate (7) on the metal debris collection assembly (2) is inserted into a through groove provided on the reducer lower housing (1); the arc-shaped collection box (8) is located below the gear on the reduction shaft transmission assembly (4); the two partition baffles (9) divide the space in the arc-shaped collection box (8) into three parts; and the three porous sponge pads (11) are respectively fixedly installed in the three spaces divided by the two partition baffles (9).