Cableway steel wire rope position measuring tool

By designing a cableway wire rope position measurement tool, real-time monitoring of wire rope diameter changes using conveyor wheels and displacement sensors, the problem of inability to detect in real time in the prior art is solved and safety is improved.

CN223216883UActive Publication Date: 2025-08-12XIANJU SHENXIANJU CABLEWAY PASSENGER TRANSPORT CO LTD
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Patent Information

Application Number
CN202422442629.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-12
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

Existing wire rope diameter measurements cannot be performed in real time, resulting in possible accidental breakage during detection intervals.

Method used

A cableway wire rope position measurement tool is designed, including a detection barrel and an L-shaped support plate, equipped with a conveyor wheel, adjusting part, telescopic rod and displacement sensor. By monitoring the diameter changes of the wire rope in real time, data transmission is achieved using a displacement sensor and a controller.

Benefits of technology

Real-time detection of the diameter of the wire rope is achieved, preventing accidents during the detection interval, and improving safety and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cableway steel wire rope position measuring tool, and relates to the technical field of measuring equipment, the cableway steel wire rope position measuring tool comprises a detection barrel and a plurality of L-shaped supporting plates, the number of the L-shaped supporting plates is four, the L-shaped supporting plates are fixed on two sides of the detection barrel in a pairwise symmetry mode, the opposite surfaces of the two opposite L-shaped supporting plates are respectively provided with an installation cover, and the installation covers are fixed on the detection barrel. A conveying wheel is rotationally arranged in each mounting cover, each conveying wheel is of an inwards-concave structure, an adjusting part is mounted between the mounting cover at the bottom and the L-shaped supporting plate, the height of the mounting covers is adjusted through the adjusting parts, the mounting cover at the upper end is connected with the L-shaped supporting plate through a telescopic rod, and the lower end of the mounting cover is connected with the L-shaped supporting plate through a telescopic rod. A displacement sensor is further mounted on the L-shaped supporting plate at the upper end and corresponds to the mounting cover, and the problem that the steel wire rope may have an accident in a detection interval due to the fact that the diameter of the steel wire rope cannot be detected in real time is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of measuring equipment, in particular to a cableway wire rope position measuring tool. Background Art

[0002] As a major attraction at tourist attractions, scenic ropeways not only provide convenient transportation but also enhance the fun of sightseeing. However, ropeway safety is crucial, directly impacting the lives of every passenger. As a key component in the operation of the load-bearing equipment, the condition of the ropeway's wire rope must be strictly monitored.

[0003] During the use of cableway wire rope, it will be deformed and worn due to the action of external forces. The tensile strength of the wire rope will be reduced after wear. The diameter of the wire rope is one of its important basic parameters. The change in diameter will have a significant impact on its carrying capacity and service life. When the diameter is less than a certain value, the load capacity of the wire rope will be lower than the safety standard. Continuing to use it is prone to overload and breakage accidents. Therefore, it must be inspected and maintained regularly.

[0004] Existing wire ropes are often measured for diameter by regular inspection. However, if the diameter of the wire rope changes during the inspection interval, the user has no way of knowing. During this period, the wire rope may break due to overload. Therefore, it is necessary to provide a tool that can monitor the wire rope in real time to detect the diameter of the wire rope so that changes in the wire rope diameter can be detected in a timely manner. A solution to the above problem is proposed below. Utility Model Content

[0005] The purpose of the utility model is to provide a cableway wire rope position measurement tool, which solves the problem proposed in the above background technology that the existing wire rope cannot measure its diameter in real time, resulting in accidents of the wire rope during the detection interval.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions:

[0007] A cableway wire rope position measuring tool comprises a detection barrel and several L-shaped support plates, wherein four L-shaped support plates are provided, and the L-shaped support plates are symmetrically fixed in pairs on both sides of the detection barrel, and mounting covers are installed on the opposite surfaces of the two L-shaped support plates, and a transmission wheel is rotatably provided inside each mounting cover, and each transmission wheel has an inward concave structure. An adjusting member is installed between the mounting cover and the L-shaped support plate at the bottom, and the mounting cover can adjust the height through the adjusting member. The mounting cover at the upper end is connected to the L-shaped support plate by a telescopic rod, and a displacement sensor is also installed on the upper L-shaped support plate, and the displacement sensor corresponds to the mounting cover.

[0008] Preferably, the adjusting member adopts a screw, which is threadedly engaged with the L-shaped support plate, and a bearing is installed at the bottom of the mounting cover. The screw is rotatably connected to the mounting cover through the bearing, and an adjusting nut is threaded on the screw. A rotating handwheel is provided at the end of the screw away from the mounting cover.

[0009] Preferably, the telescopic rod includes a connecting rod 1, a connecting rod 2 and a connecting spring, the connecting rod 1 is fixed on the L-shaped support plate, a wide groove is provided at the end of the connecting rod 1 away from the L-shaped support plate, the connecting rod 2 is slidably arranged in the wide groove, the connecting spring is arranged inside the wide groove, one end of the connecting spring is fixed to the bottom of the wide groove, the other end of the connecting spring is fixedly connected to the connecting rod 2, and the end of the connecting rod 2 away from the connecting spring is fixedly connected to the mounting cover.

[0010] Preferably, guide rods are provided on both sides of the telescopic rod, one end of the guide rod is fixedly connected to the mounting cover, and the other end of the guide rod passes through the L-shaped support plate.

[0011] Preferably, a support plate is fixed on the outer wall of the two opposing mounting covers, a main scale is fixed on the end of the lower support plate away from the mounting cover, and a secondary scale is fixed on the end of the upper support plate away from the mounting cover. Scale lines are provided on both the main scale and the secondary scale, and the two scale lines are arranged correspondingly.

[0012] Preferably, a controller is also installed on the upper L-shaped support plate, and the controller is electrically connected to the displacement sensor.

[0013] Preferably, the detection barrel is divided into an upper barrel and a lower barrel, one end of the upper barrel and the lower barrel are hinged, and the other end of the upper barrel and the lower barrel are fixed by a lock, and rollers for guiding are rotatably provided on the inner walls of the upper barrel and the lower barrel, and the L-shaped support plates are respectively fixed on the upper barrel and the lower barrel.

[0014] Beneficial effect: when it is necessary to detect the diameter of the wire rope, the detection barrel can be opened, the wire rope is placed inside the detection barrel, and the upper barrel and the lower barrel of the detection barrel are fixed by a lock. When the detection barrel is installed, the transmission wheel at the lower end is made to contact the wire rope through the adjusting piece, and the guide wheel at the upper end is made to contact the wire rope through the upper barrel during the rotation installation. When the guide wheel contacts the wire rope, the telescopic rod will be in an extruded state, and the guide rods on both sides can play a guiding role. The displacement sensor is used to detect the distance between the installation cover and the L-shaped support plate, and the wire rope passes through the two guide wheels. When the diameter of the wire rope changes, the installation cover will be displaced through the telescopic rod, and the displacement sensor is used to check the moving distance of the installation cover and transmit the data to the controller. The controller processes the data and transmits it to the background staff. It only needs to power the displacement sensor and the controller in real time to realize real-time detection of the wire rope, which prevents the problem that the wire rope cannot be detected in real time and the wire rope may have an accident during the detection interval. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of an embodiment;

[0016] Figure 2 This is a schematic diagram of the structure of two L-shaped support plates on one side of the embodiment;

[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the telescopic rod used in the embodiment;

[0018] Figure 4 This is a schematic diagram of an embodiment for illustrating the assembly of an adjusting member and a mounting cover;

[0019] Figure 5 This is a schematic diagram of the structure of the embodiment used to illustrate the installation of the transmission wheel on the installation cover;

[0020] Figure 6 This is a side view schematic diagram of the main scale and the auxiliary scale used in the embodiment.

[0021] Figure numerals: 1. Detection barrel; 2. L-shaped support plate; 3. Mounting cover; 4. Transmission wheel; 5. Adjustment part; 6. Displacement sensor; 7. Adjustment nut; 8. Turning handwheel; 9. Connecting rod 1; 10. Connecting rod 2; 11. Connecting spring; 12. Wide slot; 13. Guide rod; 14. Support plate 1; 15. Main scale; 16. Auxiliary scale; 17. Controller; 18. Upper barrel; 19. Lower barrel. DETAILED DESCRIPTION

[0022] See Figures 1 to 6As shown, a cableway wire rope position measuring tool includes a detection barrel 1 and several L-shaped support plates 2. There are four L-shaped support plates 2 in total. The L-shaped support plates 2 are symmetrically fixed on both sides of the detection barrel 1 in pairs. The detection barrel 1 is divided into an upper barrel 18 and a lower barrel 19. One end of the upper barrel 18 and the lower barrel 19 are hinged, and the other end of the upper barrel 18 and the lower barrel 19 are fixed by a lock. The inner walls of the upper barrel 18 and the lower barrel 19 are rotatably provided with rollers for guidance. The L-shaped support plates 2 are respectively fixed on the upper barrel 18 and the lower barrel 19. When it is necessary to detect the diameter of the wire rope, the detection barrel 1 can be opened, the wire rope is placed inside the detection barrel 1, and then the upper barrel 18 and the lower barrel 19 of the detection barrel 1 are fixed by a lock.

[0023] Mounting covers 3 are installed on the opposite surfaces of the two relative L-shaped support plates 2. A transmission wheel 4 is rotatably installed inside each mounting cover 3. An adjusting member 5 is installed between the bottom mounting cover 3 and the L-shaped support plate 2. The mounting cover 3 can be adjusted in height through the adjusting member 5. After the detection barrel 1 is installed, the position of the mounting cover 3 and the transmission wheel 4 can be adjusted by rotating the adjusting member 5 so that the transmission wheel 4 is in contact with the wire rope.

[0024] When the screw is adjusted to the specified position, the adjusting nut 7 can be turned to lock the bolt through the cooperation between the adjusting nut 7 and the L-shaped support plate 2 to prevent the screw from rotating in the subsequent use.

[0025] The upper mounting cover 3 and the L-shaped support plate 2 are connected by a telescopic rod. When the upper barrel 18 is flipped and fixed with the lower barrel 19, the upper barrel 18 will drive the L-shaped support plate 2 and the mounting cover 3, and the transmission wheel 4 and the wire rope to come into contact. When the transmission wheel 4 comes into contact with the wire rope, the transmission wheel 4 will be squeezed by the wire rope and pushed upward, and the transmission wheel 4 will squeeze the telescopic rod.

[0026] The telescopic rod includes a connecting rod 1 9, a connecting rod 2 10 and a connecting spring 11. The connecting rod 1 9 is fixed on the L-shaped support plate 2. The end of the connecting rod 1 9 away from the L-shaped support plate 2 is provided with a wide groove 12. The connecting rod 2 10 is slidably set in the wide groove 12. The connecting spring 11 is set inside the wide groove 12. One end of the connecting spring 11 is fixed to the bottom of the wide groove 12, and the other end of the connecting spring 11 is fixedly connected to the connecting rod 2 10. The end of the connecting rod 2 10 away from the connecting spring 11 is fixedly connected to the mounting cover 3. The transmission wheel 4 will squeeze the mounting cover 3, and the mounting cover 3 will squeeze the connecting rod 2 10. The connecting rod 2 10 will squeeze the internal connecting spring 11. The connecting spring 11 will generate elastic force when squeezed, and the connecting rod 2 10 will be squeezed in the opposite direction by the elastic force of the connecting spring 11. The mounting cover 3 and the transmission wheel 4 are pushed by the connecting rod 2 10, so that the transmission wheel 4 can be in close contact with the wire rope.

[0027] A guide rod 13 is provided on both sides of the telescopic rod, one end of the guide rod 13 is fixedly connected to the mounting cover 3, and the other end of the guide rod 13 passes through the L-shaped support plate 2. By installing the guide rods 13 on both sides, it can play a guiding role, realize the linear movement of the transmission wheel 4, and prevent the transmission wheel 4 from deviating during the movement and causing errors in subsequent monitoring.

[0028] A displacement sensor 6 is also installed on the upper L-shaped support plate 2. The displacement sensor 6 corresponds to the mounting cover 3. The displacement sensor 6 adopts a laser displacement sensor 6. The laser displacement sensor 6 is used to detect the distance between the mounting cover 3 and the L-shaped support plate 2. The wire rope passes between the two guide wheels. When the diameter of the wire rope changes, the mounting cover 3 will be displaced through the telescopic rod. The distance change caused by the mounting cover 3 is checked by the laser displacement sensor 6. A controller 17 is also installed on the upper L-shaped support plate 2. The controller 17 is telecommunication-connected to the displacement sensor 6. The laser displacement sensor 6 will transmit the detected data to the controller 17. The controller 17 is equipped with a processor and a wireless generator. The controller 17 will process the data detected by the laser displacement sensor 6 and transmit the processed data to the background staff through the controller 17, so that the background staff can monitor the diameter change of the wire rope in real time to prevent the diameter of the wire rope from being changed in time.

[0029] A support plate 14 is fixed to the outer walls of the two opposing mounting covers 3, a main ruler 15 is fixed to the end of the lower support plate 14 away from the mounting cover 3, and a sub-rule 16 is fixed to the end of the upper support plate 14 away from the mounting cover 3. Both the main ruler 15 and the sub-rule 16 are provided with scale lines, and the two scale lines are set correspondingly. By installing the main ruler 15 and the sub-rule 16 on the two mounting covers 3, the staff can directly observe the diameter of the wire rope through the main ruler 15 and the sub-rule 16 during on-site inspection without having to measure with a ruler.

[0030] The detection barrel 1 can also be replaced by a wire rope detector. The TCK wire rope detector can detect the wire rope in real time online 24 hours a day. Once there is a broken wire, an alarm will be sounded immediately and the signal will be transmitted to the control platform. The operator can receive the alarm in time indoors. The wire rope detector uses a weak magnetic method for detection and determines whether the wire rope is fatigued, worn, broken, or corroded through the change curve of the magnetic field potential energy in the wire rope.

Claims

1. A cableway wire rope position measuring tool, comprising a detection barrel (1) and a plurality of L-shaped support plates (2), characterized in that: The L-shaped support plates (2) are provided with four pieces in total. The L-shaped support plates (2) are symmetrically fixed on both sides of the detection barrel (1) in pairs. A mounting cover (3) is installed on the opposite surfaces of the two L-shaped support plates (2). A transmission wheel (4) is rotatably provided inside each mounting cover (3). Each transmission wheel (4) is a concave structure. An adjusting member (5) is installed between the mounting cover (3) and the L-shaped support plate (2) at the bottom. The mounting cover (3) can be adjusted in height by the adjusting member (5). The mounting cover (3) at the upper end is connected to the L-shaped support plate (2) by a telescopic rod. A displacement sensor (6) is also installed on the upper end of the L-shaped support plate (2). The displacement sensor (6) corresponds to the mounting cover (3).

2. A cableway wire rope position measuring tool according to claim 1, characterized in that: The adjusting member (5) is a screw rod, which is threadedly engaged with the L-shaped support plate (2). A bearing is installed at the bottom of the mounting cover (3). The screw rod is rotatably connected to the mounting cover (3) through the bearing. An adjusting nut (7) is threadedly engaged on the screw rod, and a rotating hand wheel (8) is provided at one end of the screw rod away from the mounting cover (3).

3. A cableway wire rope position measuring tool according to claim 1, characterized in that: The telescopic rod comprises a connecting rod 1 (9), a connecting rod 2 (10) and a connecting spring (11), wherein the connecting rod 1 (9) is fixed on the L-shaped support plate (2), an end of the connecting rod 1 (9) away from the L-shaped support plate (2) is provided with a wide groove (12), the connecting rod 2 (10) is slidably arranged in the wide groove (12), the connecting spring (11) is arranged inside the wide groove (12), one end of the connecting spring (11) is fixed to the bottom of the wide groove (12), the other end of the connecting spring (11) is fixedly connected to the connecting rod 2 (10), and the end of the connecting rod 2 (10) away from the connecting spring (11) is fixedly connected to the mounting cover (3).

4. A cableway wire rope position measuring tool according to claim 3, characterized in that: Guide rods (13) are provided on both sides of the telescopic rod, one end of the guide rod (13) is fixedly connected to the mounting cover (3), and the other end of the guide rod (13) passes through the L-shaped support plate (2).

5. A cableway wire rope position measuring tool according to claim 1, characterized in that: Support plates (14) are fixed on the outer walls of the two opposing mounting covers (3), a main scale (15) is fixed on the end of the lower support plate (14) away from the mounting cover (3), and a secondary scale (16) is fixed on the end of the upper support plate (14) away from the mounting cover (3), and scale lines are provided on both the main scale (15) and the secondary scale (16), and the two scale lines are arranged correspondingly.

6. A cableway wire rope position measuring tool according to claim 1, characterized in that: A controller (17) is also installed on the upper L-shaped support plate (2), and the controller (17) is connected to the displacement sensor (6) via telecommunication.

7. A cableway wire rope position measuring tool according to claim 1, characterized in that: The detection barrel (1) is divided into an upper barrel (18) and a lower barrel (19), one end of the upper barrel (18) and the lower barrel (19) are hinged, and the other end of the upper barrel (18) and the lower barrel (19) are fixed by a lock, and rollers for guiding are rotatably provided on the inner walls of the upper barrel (18) and the lower barrel (19), and the L-shaped support plate (2) is fixed on the upper barrel (18) and the lower barrel (19) respectively.