Tension testing device for alloy enameled wire
By designing an alloy enameled wire tension testing device, using a combination structure such as limit grooves, gear blocks, wire tension gauges, etc., the fixing and safety problems of existing devices are solved, and the effects of stable testing and convenient assembly are achieved.
Patent Information
- Application Number
- CN202422389063.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing enameled wire tension detection device has poor integration of fixed installation and testing, and cannot effectively prevent the alloy enameled wire from breaking, causing harm to the staff, and is inconvenient to assemble.
An alloy enameled wire tension testing device is designed. Through the combined structure of limiting grooves, gear blocks, wire tension gauges, movable winding blocks, control screws and side motors, the fixing and tension data reading of the alloy enameled wire is realized, and a transparent protective cover is equipped to prevent breakage, improving the convenience and safety of the device.
It realizes stable fixation and convenient assembly of alloy enameled wire, prevents breakage and damage, and improves the integrated test effect and observation convenience.
Smart Images

Figure CN223217249U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of enameled wire measurement, in particular to an alloy enameled wire tension testing device. Background Art
[0002] With the rapid development of social economy, more and more wires are being used in people's daily lives, among which the usage rate of enameled wire is also increasing. Enameled wire is a major type of winding wire, consisting of a conductor and an insulation layer. The bare wire is annealed and softened, then painted and baked multiple times. However, it is not easy to produce products that meet both standard requirements and customer requirements. It is affected by factors such as raw material quality, process parameters, production equipment, and environment. Therefore, the quality characteristics of various enameled wires are different, but they all have four major properties: mechanical properties, chemical properties, electrical properties, and thermal properties. Enameled wire is the main raw material for products such as motors, electrical appliances, and household appliances. In particular, in recent years, the power industry has achieved sustained and rapid growth, and the rapid development of household appliances has brought a broader field of application for enameled wire, which in turn has higher requirements for enameled wire. The enameled wire will be subjected to tension testing after production.
[0003] After searching, in the announcement number CN108827520B, a kind of enameled wire tension detection device is found, including a box, a weight box is installed on one side of the box, a spare weight is installed inside the weight box, a glass window is installed on the front face of the box, four end corners of the bottom face of the box are installed with support feet, the bottom end of the support feet is installed with a rubber suction cup, the box and the box cover are connected by a hinge, the upper end face of the box cover is installed with a display panel, the upper end face of the display panel is installed with a display screen, the front side of the display screen is installed with a button, the other side of the box is installed with a threaded sleeve, the inside of the box is installed with a test chamber, one side of the test chamber is installed with a first connecting block, the rear side of the first connecting block is installed with a second connecting block, and the bottom surface of the test chamber is installed with a first support plate. The present invention can measure the normal tension of the enameled wire and the tension of the limit state of the enameled wire, with intuitive display, simple operation and strong stability.
[0004] In the current existing technology:
[0005] The current enameled wire tension detection device cannot improve the integrated effect of the fixed installation test of the device during use. At the same time, it cannot effectively prevent the sudden breakage of the alloy enameled wire from causing harm to the workers without affecting their observation effect, and cannot improve the convenience of device assembly.
[0006] Therefore, in order to solve the above problems, an alloy enameled wire tension testing device is proposed. Utility Model Content
[0007] In order to make up for the deficiencies of the prior art and solve the above-mentioned problems, an alloy enameled wire tension testing device is proposed.
[0008] The technical solution adopted by the utility model to solve its technical problems is: the alloy enameled wire tension testing device described in the utility model includes a test table, a limit groove is provided at one end of the test table, a stop block is installed at one end of the limit groove, an upper spring is installed at the lower end of the stop block, a slide groove is provided at one end of the test table, and a wire tension meter is installed at one end of the slide groove.
[0009] Preferably, the stop block forms a sliding structure with the test bench through a limiting groove, and the stop block forms a telescopic structure with the test bench through an upper spring.
[0010] Preferably, the wire tension meter forms a sliding structure with the test bench through a slide groove, and the stop block is engaged with the wire tension meter.
[0011] Preferably, a limiting slide rail is provided at one end of the limiting slide rail, a movable winding block is installed at one end of the wire tension meter, a controlling screw is installed at one end of the controlling screw, a positioning plate is installed at one end of the positioning plate, a rotating hole is provided at one end of the positioning plate, a slideway is provided at one end of the test bench, a movable frame is installed at one end of the slideway, a controlling frame screw is installed at one end of the movable frame, a side position motor is installed at one end of the controlling frame screw, and a supporting rod hole is provided at one end of the test bench.
[0012] Preferably, the movable winding block forms a sliding structure with the wire tension meter through a limiting slide rail, and the control screw is threadedly connected to the wire tension meter.
[0013] Preferably, the control screw forms a rotating structure with the abutment plate through a rotary hole, and an anti-slip groove is provided on the surface of the abutment plate.
[0014] Preferably, the control frame screw rod forms a rotating structure with the test bench through the support rod hole, and the movable frame forms a sliding structure with the test bench through the slideway.
[0015] Preferably, a protective cover is installed at one end of the test bench, a cover-bearing hole is opened at one end of the protective cover, and a limited cover block is installed at one end of the test bench.
[0016] Preferably, the protective cover forms a rotating structure with the test bench through the cover supporting hole, and the protective cover is engaged and connected with the cover limiting block.
[0017] Beneficial effects of the utility model:
[0018] The utility model provides an alloy enameled wire tension testing device, which places a movable winding block in the middle position of a limit slide rail, and straightens one end of the alloy enameled wire to be tested by winding one circle around the movable winding block on the movable frame, and then straightens it and winds one circle around the movable winding block on the wire tension meter, and then operates the rotation of two control screws to move the stop plate forward until the movable winding block is pushed to the leftmost position where it cannot move forward in the limit slide rail, so that the position of the alloy enameled wire can be fixed, and the anti-skid grooves arranged on the surfaces of the movable winding block and the stop plate can effectively prevent the alloy enameled wire from sliding when it is pulled by force during the test process, and then the side motor is started to drive the control frame screw to rotate in the support rod hole, so that the movable frame drives one end of the alloy enameled wire to be pulled outward to a certain limit, and at this time the tension data can be read by the wire tension meter, thereby improving the integrated effect of the fixed installation test of the device.
[0019] The utility model provides an alloy enameled wire tension testing device. A protective cover is arranged to rotate on a test bench through a cover hole so that the protective cover completely covers the entire working position of the test bench. The other end of the protective cover is engaged and fixed with a cover limit block. The protective cover is transparent, which effectively prevents the alloy enameled wire from suddenly breaking and causing harm to workers while not affecting their observation effect, thereby improving the practicality of the device.
[0020] The utility model provides an alloy enameled wire tension testing device, which is configured to clamp a wire tension meter at the innermost end of a slide groove, and through the action of an upper spring, a stop block moves upward to the top end in a limit groove to limit the position of the wire tension meter on a test bench, thereby improving the convenience of device assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0022] Figure 1 It is a three-dimensional diagram of the utility model;
[0023] Figure 2 It is a side view of the utility model;
[0024] Figure 3 It is a rear view of the utility model;
[0025] Figure 4 It is a cross-sectional view of the utility model;
[0026] Figure 5 This is an enlarged view of the structure of the shift block of the utility model;
[0027] Figure 6This is an enlarged diagram of the structure of the wire tension meter of the utility model;
[0028] Legend:
[0029] 1. Test bench; 2. Limiting groove; 3. Stop block; 4. Top spring; 5. Slide; 6. Wire tension meter; 7. Limiting slide rail; 8. Movable winding block; 9. Control screw; 10. Stop plate; 11. Rotary hole; 12. Slide; 13. Moving frame; 14. Control screw; 15. Side motor; 16. Support rod hole; 17. Protective cover; 18. Support cover hole; 19. Limit cover block. DETAILED DESCRIPTION
[0030] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Specific examples are given below.
[0032] See also Figure 2 、 Figure 3 and Figure 4 The utility model provides an alloy enameled wire tension testing device, including a test table 1, a limit groove 2 is provided at one end of the test table 1, a stop block 3 is installed at one end of the limit groove 2, and an upper spring 4 is installed at the lower end of the stop block 3, a slide groove 5 is provided at one end of the test table 1, and a wire tension meter 6 is installed at one end of the slide groove 5, the stop block 3 forms a sliding structure with the test table 1 through the limit groove 2, and the stop block 3 forms a telescopic structure with the test table 1 through the upper spring 4, the wire tension meter 6 forms a sliding structure with the test table 1 through the slide groove 5, and the stop block 3 is engaged with the wire tension meter 6.
[0033] During operation, the wire tension meter 6 is clamped at the innermost end of the slide groove 5, and through the force of the upper spring 4, the stop block 3 moves upward to the top in the limit groove 2 to limit the position of the wire tension meter 6 on the test bench 1, thereby improving the convenience of device assembly.
[0034] Further, such as Figure 2 、 Figure 3 、 Figure 4 and Figure 6As shown, a limit slide rail 7 is provided at one end of the wire tension meter 6, a movable winding block 8 is installed at one end of the limit slide rail 7, a position control screw 9 is installed at one end of the wire tension meter 6, a position control screw 9 is installed at one end of the position control screw 9, a rotation hole 11 is provided at one end of the position control plate 10, a slideway 12 is provided at one end of the slideway 12, a moving frame 13 is installed at one end of the moving frame 13, a control frame screw 14 is installed at one end of the control frame screw 14, and a side position motor 15 is installed at one end of the control frame screw 14. A supporting rod hole 16 is provided at one end of the test bench 1, and the movable winding block 8 forms a sliding structure with the wire tension meter 6 through the limiting slide rail 7, and the control screw 9 is threadedly connected to the wire tension meter 6, and the control screw 9 forms a rotating structure with the stop plate 10 through the rotating hole 11, and the stop plate 10 surface is provided with an anti-slip groove, the control frame screw 14 forms a rotating structure with the test bench 1 through the supporting rod hole 16, and the movable frame 13 forms a sliding structure with the test bench 1 through the slide 12.
[0035] When working, the movable winding block 8 is placed in the middle position of the limit slide 7, and one end of the alloy enameled wire to be tested is wound around the movable winding block 8 on the movable frame 13 and then straightened, and then straightened and wound around the movable winding block 8 on the wire tension meter 6, and then the two control screws 9 are operated to rotate to move the stop plate 10 forward until the movable winding block 8 is pushed to the leftmost position where it cannot move forward in the limit slide 7, and the position of the alloy enameled wire can be fixed, and the anti-slip grooves provided on the surface of the movable winding block 8 and the stop plate 10 can effectively prevent the alloy enameled wire from sliding when it is pulled by force during the test process, and then the side motor 15 is started to drive the control frame screw 14 to rotate in the support rod hole 16, so that the movable frame 13 drives one end of the alloy enameled wire to be pulled outward to a certain extent. At this time, the tension data can be read through the wire tension meter 6, and the integrated effect of the fixed installation test of the lifting device can be achieved.
[0036] Further, such as Figure 1 and Figure 5 As shown, a protective cover 17 is installed at one end of the test bench 1, a cover hole 18 is opened at one end of the protective cover 17, and a limited cover block 19 is installed at one end of the test bench 1. The protective cover 17 forms a rotating structure with the test bench 1 through the cover hole 18, and the protective cover 17 is engaged with the limited cover block 19.
[0037] During operation, the protective cover 17 is rotated on the test bench 1 through the cover hole 18 so that the protective cover 17 completely covers the entire working position of the test bench 1, and the other end is locked in place with the limit cover block 19. The protective cover 17 is transparent, which effectively prevents the alloy enameled wire from suddenly breaking and causing harm to the staff without affecting their observation effect, thereby improving the practicality of the device.
[0038] Working principle:
[0039] First, the wire tension meter 6 is clamped on the innermost end of the slide groove 5, and the force of the upper spring 4 is used to make the stop block 3 move upward to the top in the limit groove 2 to limit the position of the wire tension meter 6 on the test bench 1, thereby improving the convenience of device assembly;
[0040] After the cam 13 is in the working state, the cam 13 is in the working state, and ...
[0041] Finally, the protective cover 17 is rotated on the test bench 1 through the cover hole 18 so that the protective cover 17 completely covers the entire working position of the test bench 1, and the other end is locked in place with the cover limit block 19. The protective cover 17 is transparent, which effectively prevents the alloy enameled wire from suddenly breaking and causing harm to the staff without affecting their observation effect, thereby improving the practicality of the device.
[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. An alloy enameled wire tension test device, comprising a test bench (1), characterized in that: A limit slot (2) is provided at one end of the test bench (1), a stop block (3) is installed at one end of the limit slot (2), a top spring (4) is installed at the lower end of the stop block (3), a slide slot (5) is provided at one end of the test bench (1), and a wire tension meter (6) is installed at one end of the slide slot (5).
2. The alloy enameled wire tension testing device according to claim 1, characterized in that: The stop block (3) forms a sliding structure with the test bench (1) via the limiting groove (2), and the stop block (3) forms a telescopic structure with the test bench (1) via the upper spring (4).
3. The alloy enameled wire tension testing device according to claim 1, characterized in that: The wire tension meter (6) forms a sliding structure with the test bench (1) via a slide groove (5), and the stop block (3) is engaged and connected with the wire tension meter (6).
4. The alloy enameled wire tension testing device according to claim 1, characterized in that: The wire tension meter (6) is provided with a limit slide rail (7) at one end, a movable winding block (8) is installed at one end of the limit slide rail (7), a control screw (9) is installed at one end of the control screw (9), a stop plate (10) is installed at one end of the stop plate (10), a rotation hole (11) is provided at one end of the stop plate (10), a slideway (12) is provided at one end of the test bench (1), a movable frame (13) is installed at one end of the slideway (12), a control frame screw (14) is installed at one end of the movable frame (13), a side position motor (15) is installed at one end of the control frame screw (14), and a support rod hole (16) is provided at one end of the test bench (1).
5. The alloy enameled wire tension testing device according to claim 4, characterized in that: The movable winding block (8) forms a sliding structure with the wire tension meter (6) via a limiting slide rail (7), and the position control screw (9) is threadedly connected to the wire tension meter (6).
6. The alloy enameled wire tension testing device according to claim 4, characterized in that: The control screw (9) forms a rotating structure with the stop plate (10) through the rotation hole (11), and the stop plate (10) is provided with an anti-slip groove on its surface.
7. The alloy enameled wire tension testing device according to claim 4, characterized in that: The control frame screw (14) forms a rotating structure with the test bench (1) through the support rod hole (16), and the movable frame (13) forms a sliding structure with the test bench (1) through the slideway (12).
8. The alloy enameled wire tension testing device according to claim 1, characterized in that: A protective cover (17) is installed at one end of the test bench (1), a cover hole (18) is opened at one end of the protective cover (17), and a limited cover block (19) is installed at one end of the test bench (1).
9. The alloy enameled wire tension testing device according to claim 8, characterized in that: The protective cover (17) forms a rotating structure with the test bench (1) through the cover hole (18), and the protective cover (17) is engaged and connected with the cover limiting block (19).
Citation Information
Patent Citations
A tension detection device for enameled wire
CN108827520B