Class 1 metal-air battery

By designing the No. 1 metal air battery, the traditional metal air battery has solved the problems of large size, heavy mass, inconvenient portability and limited battery life, and has achieved miniaturization, convenience and environmental protection of the battery. It is suitable for a variety of power consumption equipment, especially for emergency and long-term power consumption scenarios.

CN223218354UActive Publication Date: 2025-08-12NINGBO ALUMINUM NEW ENERGY CO LTD
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Patent Information

Application Number
CN202421520457.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-08-12
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

Traditional metal air batteries have large size, heavy mass, complex structure, inconvenient portability and storage, low adaptability to electrical products, need to be filled with electrolyte before use, and have limited battery life.

Method used

A metal air battery of No. 1 type is designed, including a case, metal electrode, water-absorbing material and air electrode. By storing the initial electrolyte in the case, and the electrolyte flows until the water-absorbing material begins to discharge through the movement of the tank plug, simplifying the use process and increasing the convenience and endurance of the battery.

Benefits of technology

It reduces the battery size, is easy to carry and store, simplifies the use of electrolyte, improves the battery's power performance and battery life, is adapted to a variety of power consumption equipment, reduces manufacturing costs, and has environmentally friendly and safe characteristics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a No. 1-like metal air battery which comprises a shell, a metal electrode, a water absorption material, an air electrode and a groove plug, the shell comprises a main shell with a cavity inside, and at least one orifice is formed in the side wall of the main shell; the metal electrode, the water absorbing material and the air electrode are sequentially stacked on the outer surface of the main shell from inside to outside; the groove plug is movably arranged in the cavity of the main shell, and at least one through hole is formed in the position, close to an orifice of the side wall of the main shell, of the groove plug. When the metal air battery works, the groove plug moves to the position where the through hole of the groove plug corresponds to the hole opening of the side wall of the main shell, and the electrolyte in the cavity of the main shell flows outwards to the water absorption material to start discharging work and output electric energy outwards. The No. 1-like metal air battery disclosed by the utility model is small in size, convenient to carry, free of additional electrolyte, strong in cruising ability, and capable of meeting the wide power utilization requirement and providing a convenient and efficient energy solution for modern electronic equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal-air batteries, in particular to a Class I metal-air battery. Background Art

[0002] With the continuous advancement of technology, batteries, as a key energy source for modern electronic devices, are gaining increasing attention for their performance and convenience. However, traditional metal-air batteries suffer from bulk, weight, and complex construction. These issues make them inconvenient to carry and store, and they are also poorly compatible with electrical devices. Furthermore, these batteries require electrolyte refilling before use and have limited battery life. These shortcomings severely limit the application of metal-air batteries.

[0003] To address these issues, this utility model proposes a Class I metal-air battery, designed to enhance performance and ease of use through innovative structural design. This new battery not only reduces size but also optimizes electrolyte storage and usage, making it more suitable for the needs of modern electronic devices. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a type-I metal-air battery to solve the technical problems of existing metal-air batteries such as large size, heavy weight, complex structure, inconvenient carrying and storage, low adaptability to electrical products, need to add electrolyte before use, and limited battery life.

[0005] In order to achieve the above purpose, the technical solution adopted by this utility model is:

[0006] A Class I metal-air battery, comprising:

[0007] A housing, the housing comprising a main housing with a cavity therein, the side wall of the main housing being provided with at least one opening, the cavity being used to store an initial electrolyte;

[0008] a metal electrode, the metal electrode being disposed on an outer surface of the main shell;

[0009] a water-absorbing material, the water-absorbing material being arranged on the outer surface of the metal electrode;

[0010] an air electrode, the air electrode being disposed on an outer surface of the water-absorbing material; and

[0011] A slot plug, the slot plug being movably disposed in the cavity of the main shell, and the slot plug being provided with at least one through hole near the opening of the side wall of the main shell;

[0012] Among them, in the initial state, the through hole of the slot plug and the hole in the side wall of the main shell are offset; when the metal-air battery is working, the slot plug moves to a position corresponding to the slot plug through hole and the hole in the side wall of the main shell, and the electrolyte in the cavity of the main shell flows outward to the water-absorbing material to start discharging and output electrical energy to the outside.

[0013] As a preferred technical solution, the shell further includes end covers arranged on both end surfaces of the main shell; the end covers and the main shell can be of an integrally formed structure or a split structure.

[0014] As a preferred technical solution, the main shell side wall is provided with at least one opening along the circumferential direction of the main shell side wall near the two end covers, or the main shell side wall is provided with at least one opening along the circumferential direction of the main shell side wall near one of the end covers.

[0015] As a preferred technical solution, the slot plug is arranged on one of the end covers, with its open end extending inwardly into the cavity of the main shell, and the other closed end extending outwardly through the end cover.

[0016] As a preferred technical solution, the metal-air battery is provided with two slot plugs, which are respectively arranged on the two end covers of the main shell. The open ends of the two slot plugs extend inwardly into the cavity of the main shell, and the other closed ends extend outwardly through the end covers.

[0017] As a preferred technical solution, the outer surface of the side wall of the main shell is a smooth circular surface, or an outer surface composed of at least one rectangular plane.

[0018] As a preferred technical solution, the metal-air battery further includes a positive electrode sheet; the positive electrode sheet is fixed on the slot plug, and the positive electrode sheet establishes an electrical connection with the air electrode.

[0019] As a preferred technical solution, the metal-air battery further includes a negative electrode sheet; the negative electrode sheet is fixed on the slot plug, and the negative electrode sheet establishes an electrical connection with the metal electrode.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] The No. 1 metal-air battery of the utility model has a novel structure and a reasonable design. By setting up a cylindrical No. 1 battery structure, it not only reduces the overall volume of the battery, making it easier to carry and store, but also increases the effective area of the metal electrode and the air electrode per unit volume, thereby improving the power performance of the battery, thereby expanding the application scenarios of the battery and improving its convenience of use.

[0022] This new Class-I metal-air battery, by loading the electrolyte into the battery core cavity, not only avoids the inconvenience of needing to refill the electrolyte before use, but also releases the electrolyte to initiate discharge simply by pressing the core, simplifying the battery's use and improving its response speed. Furthermore, this design makes perfect use of the battery's internal space, reduces the difficulty of obtaining electrolyte, and extends the battery's operating time simply by soaking it in water, thereby increasing the battery's flexibility and endurance, giving it significant advantages in emergency situations and long-term, one-time power consumption.

[0023] The No. 1 metal-air battery of the present invention is adaptable to all electrical products that consume No. 1 batteries. It can not only directly replace traditional batteries, but also has a simple production and assembly process and low cost, thereby reducing manufacturing costs and facilitating mass production and popularization of batteries.

[0024] The Class I metal-air battery of the utility model produces metal oxides or hydroxides as byproducts after the electrochemical reaction of the battery. Such byproducts are sealed inside the battery and will not leak out, thus eliminating the risk of heavy metal pollution. At the same time, the battery byproducts can be recycled and reused, thereby enhancing the environmental protection characteristics of the battery and promoting the sustainable use of resources.

[0025] In general, the Class I metal-air battery of the present invention has brought innovative solutions to the field of battery technology with its novel structure, reasonable design, convenient use, low cost, environmental protection and safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the internal structure of a Type 1 metal-air battery of the present utility model.

[0027] Figure 2 This is a cross-sectional view of a Type 1 metal-air battery of the present utility model.

[0028] Figure 3 This is a schematic diagram of the explosion structure of the first type metal-air battery of the utility model.

[0029] Figure 4 This is a schematic diagram of the working state structure of the first type metal-air battery of the utility model.

[0030] Among them, the shell 1, the metal electrode 2, the water-absorbing material 3, the air electrode 4, the slot plug 5, the positive electrode sheet 6, the negative electrode sheet 7, the pressing sheet 8, the main shell 101, the end cover 102, the hole 101a, and the through hole 5a. DETAILED DESCRIPTION

[0031] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are merely examples, and those skilled in the art may conceive of other obvious variations.

[0032] Example

[0033] like Figures 1 to 4 As shown, the utility model type 1 metal-air battery includes a shell 1, a metal electrode 2, a water-absorbing material 3, an air electrode 4 and a slot plug 5; the shell 1 includes a main shell 101 with a cavity inside and end covers 102 arranged on both end surfaces of the main shell 101, the end covers 102 and the main shell 101 adopt an integrally formed structure, the side wall of the main shell 101 is provided with at least one orifice 101a which can correspond to the through hole 5a of the slot plug 5, and the cavity is used to store the initial electrolyte; the metal electrode 2 is arranged on the outer surface of the main shell 101; the water-absorbing material 3 is arranged on the outer surface of the metal electrode 2; the air electrode 4 is arranged on the outer surface of the water-absorbing material 3, that is, the metal electrode 2, the water-absorbing material 3 and the air electrode The electrodes 4 are stacked in sequence on the outer surface of the main shell 101 from the inside to the outside; the slot plug 5 is movably arranged in the cavity of the main shell 101, and the slot plug 5 is provided with at least one through hole 5a near the opening 101a of the side wall of the main shell 101 (the position and number of the through hole 5a are corresponding to the position and number of the opening 101a provided on the side wall of the main shell 101); wherein, in the initial state, the through hole 5a of the slot plug 5 and the opening 101a of the side wall of the main shell 101 are offset; when the metal-air battery is working, the slot plug 5 moves to the position where the through hole 5a of the slot plug 5 corresponds to the opening 101a of the side wall of the main shell 101, and the electrolyte in the cavity of the main shell 101 flows outward to the water-absorbing material 3 to start discharging and output electrical energy to the outside. The water-absorbing material 3 of the present application serves as a reaction diaphragm between the air electrode 4 and the metal electrode 2 and is arranged between the two. When the electrolyte flows to the water-absorbing material 3, the electrolyte is filled between the metal electrode 2 and the air electrode 4 through the action of the water-absorbing material 3. At this time, the metal electrode 2 and the air electrode 4 begin to discharge under the action of the electrolyte and output electrical energy to the outside.

[0034] The term "Class 1" in the title of the subject of this application refers to the metal-air battery of this application, whose appearance structure is similar to the existing cylindrical Class 1 battery structure. For example, the appearance size of this application can be designed to be the same as the appearance structure of the existing Class 1 alkaline battery, so that the metal-air battery of this application can replace the existing Class 1 alkaline battery for practical application.

[0035] The metal-air battery of the present application is not particularly limited, and conventional technologies in the field can be selected, such as aluminum-air fuel cells, zinc-air fuel cells or magnesium-air batteries. Among them, the metal electrode 2 can be selected from one of metal magnesium plates, aluminum plates, and zinc plates, preferably aluminum plates; the air electrode 4 has the function of catalytically oxidizing oxygen molecules in the air, and it can be made of any material used in the prior art, preferably a composite catalyst of silver and manganese dioxide or a cathode material composed of a catalytic material and a waterproof and breathable layer. The water-absorbing material 3 of the present application refers to a material with a water-absorbing function, for example, water-absorbing cotton can be selected as the water-absorbing material 3. The material of the slot plug 5 of the present application can be made of rubber, plastic and other materials.

[0036] In one alternative embodiment, the end cover 102 and the main shell 101 can be a split structure.

[0037] In one embodiment, Figure 1-4 As shown, the side wall of the main shell 101 is provided with three openings 101a along the circumferential direction of the side wall of the main shell 101 near the two end covers 102; in one of the alternative embodiments, the side wall of the main shell 101 is provided with three openings 101a along the circumferential direction of the side wall of the main shell 101 near one of the end covers 102, and the side wall of the main shell 101 is not provided with an opening 101a near the other end cover 102.

[0038] In one embodiment, the slot plug 5 is provided on one of the end covers 102 , with its open end extending inwardly into the cavity of the main shell 101 , and the other closed end extending outwardly through the end cover 102 ; the slot plug 5 is not provided on the corresponding other end cover 102 .

[0039] In one embodiment, the metal-air battery is provided with two slot plugs 5, which are respectively arranged on the two end covers 102 of the main shell 101. The open ends of the two slot plugs 5 extend inwardly into the cavity of the main shell 101, and the other closed ends extend outwardly through the end covers 102.

[0040] In one embodiment, the outer surface of the side wall of the main shell 101 is a smooth circular surface, or an outer surface composed of at least one rectangular plane. When the outer surface of the side wall of the main shell 101 is a smooth circular surface, the outer shapes of the metal electrode 2, the water-absorbing material 3 and the air electrode 4 can all be designed to be circular. For the convenience of installation and maintenance, the outer surface of the side wall of the main shell 101 is composed of at least one rectangular plane, such as the outer surface of the main shell 101. Figure 1-4 As shown, the outer surface can be designed to be composed of three rectangular planes. Correspondingly, the metal electrode 2 and the air electrode 4 are designed to be rectangles of corresponding sizes, and the water-absorbing material 3 can be designed to be integrated because it is usually flexible or bendable.

[0041] In one embodiment, the metal-air battery further includes a positive electrode sheet 6 ; the positive electrode sheet 6 is fixed to the slot plug 5 and electrically connected to the air electrode 4 . The electrical connection between the positive electrode sheet 6 and the air electrode 4 is established in any manner. For example, a wire may be welded to ensure a reliable connection when the positive electrode sheet 6 moves; or a predetermined electrical contact strip may be extended from the positive electrode sheet 6 , such that when the positive electrode sheet 6 moves to a position corresponding to the opening 101a of the side wall of the main housing 101 and the through hole 5a of the slot plug 5 , the positive electrode sheet 6 contacts the air electrode 4 .

[0042] As a preferred technical solution, the metal-air battery further includes a negative electrode sheet 7; the negative electrode sheet 7 is fixed to the slot plug 5, and the negative electrode sheet 7 establishes an electrical connection with the metal electrode 2. There are no strict restrictions on the manner in which the electrical connection between the negative electrode sheet 7 and the metal electrode 2 is established; for example, a wire can be welded to ensure that the wire connection remains reliable when the negative electrode sheet 7 moves; or the negative electrode sheet 7 extends a preset electrical contact strip, that is, when the negative electrode sheet 7 moves to a position corresponding to the opening 101a of the side wall of the main shell 101 and the through hole 5a of the slot plug 5, the negative electrode sheet 7 contacts the metal electrode 2. The negative electrode sheet 7 of the present application is also provided with a pressing sheet 8 to serve as an insulator.

[0043] In one embodiment, the metal-air battery may further include a housing (not shown); the housing protects the internal structure and is provided with a plurality of ventilation holes to facilitate air inflow to the air electrode for electrochemical reaction. In another alternative embodiment, the metal-air battery main housing 101 further includes a sealing member in the gap between the end cap 102 and the cathode plate to prevent leakage of electrolyte from the water-absorbing material 3 through the gap.

[0044] The Class-1 metal-air battery of this utility model is designed for emergency and long-term disposable power consumption, providing a solution to replace traditional dry cells and secondary batteries. It is particularly suitable for application scenarios that require 1 to 72 hours of continuous power supply, such as in remote areas or emergency situations, which often face the problem of insufficient power supply. Compared with traditional batteries, this battery has a longer storage time and does not require maintenance, providing users with a reliable and long-lasting source of power. In addition, this battery is compatible with all devices that use two Class-1 batteries and is suitable for a variety of electrical devices with a voltage of ≤3V and a power of ≤1W.

[0045] The functional characteristics of the metal-air battery of the present invention include a wide open circuit voltage range of 3.0 to 4.5V, and an operating voltage and power range of 1 to 3V and 0.1 to 1W, respectively. The electrolyte contained in the cavity inside the main shell can support 1 to 12 hours of continuous power use, and by simply re-wetting the battery cell (i.e., the part composed of the metal electrode 2, the water-absorbing material 3, and the air electrode 4), the power use time can be extended by up to 60 hours; that is, by re-wetting (replenishing the electrolyte), the battery cell can provide up to 72 hours of power supply. The method of use is simple and intuitive, such as Figure 2 and Figure 4 As shown, in the initial state, the through-hole 5a of the slot plug 5 is misaligned with the opening 101a of the main housing 101, indicating a non-discharging state. During use, for example in a flashlight, the slot plug 5 is pushed by squeezing and tightening the flashlight cap, aligning the through-hole 5a of the slot plug 5 with the opening 101a of the main housing 101. This allows the electrolyte to flow into the absorbent cotton and trigger battery discharge. This design not only simplifies the use process but also provides users with the flexibility to quickly activate the battery as needed.

[0046] It can be seen that the present utility model patent has considerable advantages over the currently used technology. The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present utility model. Various changes and improvements are possible without departing from the spirit and scope of the present utility model, and such changes and improvements fall within the scope of the present utility model.

Claims

1. A Class I metal-air battery, characterized in that: The metal-air battery comprises: A housing, the housing comprising a main housing with a cavity therein, the side wall of the main housing being provided with at least one opening, the cavity being used to store an initial electrolyte; a metal electrode, the metal electrode being disposed on an outer surface of the main shell; a water-absorbing material, the water-absorbing material being arranged on the outer surface of the metal electrode; an air electrode, the air electrode being disposed on an outer surface of the water-absorbing material; and A slot plug, the slot plug being movably disposed in the cavity of the main shell, and the slot plug being provided with at least one through hole near the opening of the side wall of the main shell; Among them, in the initial state, the through hole of the slot plug and the hole in the side wall of the main shell are offset; when the metal-air battery is working, the slot plug moves to a position corresponding to the slot plug through hole and the hole in the side wall of the main shell, and the electrolyte in the cavity of the main shell flows outward to the water-absorbing material to start discharging and output electrical energy to the outside.

2. The Class I metal-air battery according to claim 1, wherein: The shell further includes end covers arranged on both end surfaces of the main shell; the end covers and the main shell are of an integrally formed structure or a split structure.

3. The Class I metal-air battery according to claim 1, wherein: The main shell side wall is provided with at least one opening along the circumferential direction of the main shell side wall near the two end covers, or the main shell side wall is provided with at least one opening along the circumferential direction of the main shell side wall near one of the end covers.

4. The Class I metal-air battery according to claim 1, wherein: The slot plug is arranged on one of the end covers, with an open end thereof extending inwardly into the cavity of the main shell, and the other closed end extending outwardly through the end cover.

5. The Class I metal-air battery according to claim 1, wherein: The metal-air battery is provided with two slot plugs, which are respectively arranged on the two end covers of the main shell. The open ends of the two slot plugs extend inwardly into the cavity of the main shell, and the other closed ends pass through the end covers and extend outwardly.

6. The Class I metal-air battery according to claim 1, wherein: The outer surface of the side wall of the main shell is a smooth circular surface, or an outer surface composed of at least one rectangular plane.

7. The Class I metal-air battery according to claim 1, wherein: The metal-air battery further comprises a positive electrode sheet; the positive electrode sheet is fixed on the slot plug, and the positive electrode sheet is electrically connected to the air electrode.

8. The Class I metal-air battery according to claim 1, wherein: The metal-air battery further includes a negative electrode sheet; the negative electrode sheet is fixed on the slot plug, and the negative electrode sheet establishes an electrical connection with the metal electrode.