Automatic slicing and distributing machine

Abstract

The utility model discloses an automatic slicing and distributing machine which comprises a machine frame, a control table, a feeding workbench and a discharging workbench, the feeding workbench and the discharging workbench are placed on the side portion of the machine frame, the control table is arranged at one end of the machine frame, a first sliding rail is arranged at the top of the machine frame, and a second sliding rail is arranged at the other end of the machine frame. A first sliding rail is arranged on the rack, a four-axis gluing part is arranged on the first sliding rail, the first sliding rail is in sliding connection with the double-axis gluing part, a second sliding rail is arranged in the middle of the rack, a glue cavity, a welding flux cavity and a diamond material cavity are formed in the second sliding rail from near to far away from the control table, a baking bar is arranged between the welding flux cavity and the diamond material cavity, and a mechanical arm is further arranged at the bottom of the four-axis gluing part; by the adoption of the scheme, slices are prepared through the slice distributing machine, process stability is facilitated, adhesive coating is even, consistency is excellent, distribution process parameterization control is achieved, diamond particle arrangement is even, the using amount of welding flux is accurately controlled, and performance stability of brazed diamond tool preparation is facilitated.

Description

Technical Field

[0001] The utility model belongs to the field of brazing diamond tool manufacturing, and more specifically, relates to an automatic slicing and distributing machine. Background Art

[0002] Brazed superabrasive tools utilize high-temperature brazing to create a strong bond between the abrasive, brazing material, and substrate through chemical and metallurgical reactions, ensuring secure retention of the abrasive grains. Commonly used brazed superabrasive tools include brazed diamond saw blades, brazed alloy granular saw blades, brazed diamond grinding wheels, and brazed diamond drill bits. Brazed superabrasive saw blades, due to their advantages such as high grain exposure, strong grain retention, high sharpness, and long life, have found widespread application in metal processing and hard and brittle non-metallic materials, successfully replacing traditional electroplated tools in many applications. Therefore, due to their superior performance, brazed superabrasive saw blades are expected to see increasing application in these areas over the coming decades. In recent years, many domestic superabrasive tool manufacturers and research institutes have been developing and producing brazed superabrasive tools. However, the challenge of industrial-scale production of this new type of superabrasive saw blade remains unresolved.

[0003] Currently, most reports focus on patents or literature related to the appearance and preparation methods of sintered or electric saw blades. Inventions and research related to brazed superabrasive saw blades are relatively rare, and most focus solely on the design of the exterior structure of brazed superabrasive saw blades or on the introduction of brazed superabrasive saw blade preparation methods. However, there is little discussion of how to produce brazed superabrasive saw blades in a stable and mass-produced manner. The brazed saw blade preparation process primarily includes three key steps: pre-welding treatment, fabrication, and brazing. Both pre-welding and brazing can be automated using relevant equipment. However, the fabrication process differs significantly between the preparation process for a single saw blade and that for mass production. Simply applying the preparation method for a single saw blade to production is not an option; a series of related designs and inventions, combined with the unique characteristics of brazed superabrasive saw blade preparation, are required. Due to limited research in this area by relevant companies and research institutions, saw blade fabrication still relies on manual or semi-manual labor-intensive operations, leaving a significant gap in the market for mass-automated production equipment and methods. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides an automatic slicing and distributing machine.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] An automatic slicing and distributing machine comprises a frame, a control console, a loading workbench and an unloading workbench, the loading workbench and the unloading workbench are placed on the side of the frame, the control console is arranged at one end of the frame, a first slide rail is provided on the top of the frame, a four-axis gluing part is provided on the first slide rail, and the first slide rail and the two-axis gluing part are slidably connected, a second slide rail is provided in the middle of the frame, and a glue chamber, a solder chamber and a diamond material chamber are respectively provided on the second slide rail from near to far from the control console, wherein a baking rod is provided between the solder chamber and the diamond material chamber, and a mechanical arm is also provided at the bottom of the four-axis gluing part.

[0007] The utility model discloses an automatic slicing and distributing machine, wherein a cleaning part is further provided at the bottom of the frame between the glue chamber and the control console, and the cleaning part comprises a material receiving basin, a motor bracket, a speed regulating motor, a coupling, a roller brush, a collecting hopper and a roller brush bracket; wherein the speed regulating motor is arranged on the motor bracket, the roller brush is arranged on the roller brush bracket and the roller brush and the roller brush bracket are connected by a bearing, the main shaft of the speed regulating motor is connected to the roller brush by a coupling, the collecting hopper is fixedly connected to the inner side wall of the roller brush bracket, and the material receiving basin is arranged at the bottom of the collecting hopper.

[0008] The utility model discloses an automatic slicing and distributing machine, wherein the four-axis gluing part comprises a horizontal mounting plate and a vertical mounting plate which are arranged perpendicular to each other, a reducer, a Z-axis transmission mechanism, a B-axis transmission mechanism, an A-axis transmission mechanism, an X-axis servo motor, a Z-axis servo motor, an A-axis servo motor and a B-axis servo motor, wherein the X-axis servo motor and the Z-axis servo motor are fixedly arranged on the horizontal mounting plate, the main shaft of the X-axis servo motor is connected to the reducer; the Z-axis servo motor is connected to the Z-axis transmission mechanism; the A-axis servo motor is connected to the A-axis transmission mechanism, and the B-axis servo motor is connected to the B-axis transmission mechanism.

[0009] The utility model discloses an automatic slicing and distributing machine, wherein the Z-axis transmission mechanism comprises a ball screw, a slider and a lifting plate, wherein the lifting plate is fixedly connected to a vertical mounting plate; the slider is sleeved on the ball screw, one end of the ball screw is connected to a Z-axis servo motor, and the other end of the ball screw is connected to the lifting plate.

[0010] The utility model discloses an automatic slicing material distributing machine, wherein the B-axis transmission mechanism comprises a bearing seat and a synchronous pulley, wherein the bearing seat is fixedly arranged on a vertical mounting plate, the synchronous pulley is installed in the bearing seat, and the synchronous pulley is connected to the B-axis servo motor through a belt.

[0011] The utility model discloses an automatic slicing and distributing machine, wherein the A-axis transmission mechanism includes a mounting frame, a rubber-applying wheel and a material removal cylinder, wherein the mounting frame is connected to the output shaft of the synchronous pulley, the material removal cylinder is arranged on both sides of the mounting frame, the A-axis servo motor is arranged on one side of the mounting frame, and the main shaft of the A-axis servo motor is connected to the rubber-applying wheel.

[0012] The utility model discloses an automatic slicing material distributing machine. The solder cavity comprises a coarse solder cavity, a secondary solder cavity and a fine solder cavity.

[0013] The utility model discloses an automatic slicing material distributing machine. The glue chamber comprises a thick glue chamber and a thin glue chamber.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] Using a slicer feeder to prepare slices facilitates process stability, even adhesive coating, and excellent consistency. Parametric control of the feeder process ensures uniform diamond particle distribution and precise control of solder dosage, contributing to stable performance in brazing diamond tool preparation. The equipment boasts high production efficiency, with a single machine capable of producing 250 slices per day in a single shift. This significantly improves production efficiency, reduces labor costs, and ensures effective saw blade cutting performance, significantly promoting the effective application of diamond slices in the cutting field.

[0016] The present invention will be described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The following is a brief description of the contents and symbols in the drawings of this specification:

[0018] Figure 1 A schematic diagram of the present utility model;

[0019] Figure 2 This is a schematic diagram of the cleaning unit of the present invention;

[0020] Figure 3 This is a front view of the four-axis gluing unit of the present invention;

[0021] Figure 4 This is a schematic diagram of the back of the four-axis gluing part of the present invention;

[0022] The following are marked in the figure: 1. Frame; 2. Control console; 3. Loading table; 4. Unloading table; 5. First slide rail; 6. Diamond material chamber; 7. Baking rod; 8. Coarse solder chamber; 9. Secondary solder chamber; 10. Fine solder chamber; 11. Cleaning unit; 12. Thin glue chamber; 13. Thick glue chamber; 14. Four-axis glue application unit; 15. Gluing wheel; 16. Second slide rail; 17. Workpiece support; 18. Robotic arm.

[0023] 1101, receiving basin; 1102, motor bracket; 1103, speed regulating motor; 1104, coupling; 1105, roller brush; 1106, collecting hopper; 1107, roller brush bracket;

[0024] 1401. Mounting frame; 1402. Removal cylinder; 1403. Bearing seat; 1404. Synchronous pulley; 1405. A-axis servo motor; 1406. Slider; 1407. Ball screw; 1408. Gear; 1409. X-axis servo motor; 1410. Reducer; 1411. Z-axis servo motor; 1412. B-axis servo motor; 1413. Lifting plate. DETAILED DESCRIPTION

[0025] The following, with reference to the accompanying drawings, provides a further detailed description of the specific implementation methods of the present invention, such as the shape and structure of the various components involved, the relative positions and connection relationships between the various parts, the functions and working principles of the various parts, the manufacturing process and the operating methods, etc., through the description of the embodiments, so as to help those skilled in the art to have a more complete, accurate and in-depth understanding of the utility model concept and technical solution of the present invention.

[0026] like Figure 1 An automatic slicing and distributing machine shown includes a frame 1, a control console 2, a loading workbench 3 and an unloading workbench 4. The loading workbench 3 and the unloading workbench 4 are placed on the side of the frame 1, and the control console 2 is arranged at one end of the frame 1. A first slide rail 5 is provided on the top of the frame 1, and a four-axis gluing part 14 is provided on the first slide rail 5. The first slide rail 5 is slidably connected to the two-axis gluing part 14. A second slide rail 16 is provided in the middle of the frame 1. The second slide rail 16 is provided with a glue chamber, a solder chamber and a diamond material chamber 6 from near to far from the control console 2, wherein a baking rod 7 is provided between the solder chamber and the diamond material chamber 6, and a robotic arm 18 is also provided at the bottom of the four-axis gluing part.

[0027] like Figure 2 A cleaning section 11 is also provided at the bottom of the frame 1 between the glue chamber and the console 2 shown, and the cleaning section 11 includes a material receiving basin 1101, a motor bracket 1102, a speed regulating motor 1103, a coupling 1104, a roller brush 1105, a collecting hopper 1106 and a roller brush bracket 1107; wherein, the speed regulating motor 1103 is arranged on the motor bracket 1102, the roller brush 1105 is arranged on the roller brush bracket 1107 and the roller brush 1105 is connected to the roller brush bracket 1107 through a bearing, the main shaft of the speed regulating motor 1103 is connected to the roller brush 1105 through the coupling 1104, the collecting hopper 1106 is fixedly connected to the inner wall of the roller brush bracket 1107, and the material receiving basin 1101 is arranged at the bottom of the collecting hopper 1106.

[0028] like Figure 3 and Figure 4The four-axis gluing part shown includes a horizontal mounting plate and a vertical mounting plate arranged perpendicular to each other, a reducer 1410, a Z-axis transmission mechanism, a B-axis transmission mechanism, an A-axis transmission mechanism, an X-axis servo motor 1409, a Z-axis servo motor 1411, an A-axis servo motor 1405 and a B-axis servo motor 1412, wherein the X-axis servo motor 1409 and the Z-axis servo motor 1411 are fixedly arranged on the horizontal mounting plate, and the spindle of the X-axis servo motor 1409 is connected to the reducer 1410; the Z-axis servo motor 1411 is connected to the Z-axis transmission mechanism; the A-axis servo motor 1405 is connected to the A-axis transmission mechanism, and the B-axis servo motor 1412 is connected to the B-axis transmission mechanism; the Z-axis transmission mechanism includes a ball screw 1407, a slider 1406 and a lifting plate 1413, and the lifting plate 1413 is fixedly connected to the vertical mounting plate; the slider 14 06 is sleeved on the ball screw 1407, one end of the ball screw 1407 is connected to the Z-axis servo motor 1411, and the other end of the ball screw 1407 is connected to the lifting plate 1413; the B-axis transmission mechanism includes a bearing seat 1403 and a synchronous pulley 1404, wherein the bearing seat 1403 is fixedly set on the vertical mounting plate, the synchronous pulley 1404 is installed in the bearing seat 1403, and the synchronous pulley 1404 is connected to the B-axis servo motor 1412 through a belt; the A-axis transmission mechanism includes a mounting frame 1401, a rubber roller 15 and a de-materialing cylinder 1402, wherein the mounting frame 1401 is connected to the output shaft of the synchronous pulley 1404, the de-materialing cylinder 1402 is arranged on both sides of the mounting frame 1401, the A-axis servo motor 1405 is arranged on one side of the mounting frame 1401, and the main shaft of the A-axis servo motor 1405 is connected to the rubber roller 15.

[0029] like Figure 1 The solder cavity shown includes a coarse solder cavity 8 , a secondary solder cavity 9 and a fine solder cavity 10 ; the glue cavity includes a thick glue cavity 13 and a thin glue cavity 12 .

[0030] Working principle and method

[0031] During operation, the strung material is placed on the workpiece holder 17 while the baking rod begins to heat. The robotic arm 18 grabs the workpiece and transports it to the thick glue chamber 13. Simultaneously, the A-axis servo motor 1405 activates, and the Z-axis servo motor 1411 descends, using the gluing roller 15 to begin gluing the workpiece. Once completed, the workpiece is placed on the baking rod 7 for drying. It is then transferred to the diamond chamber for diamond coating around the workpiece. The B-axis servo motor 1412 deflects the gluing roller to ensure even gluing. After completion, the workpiece returns to the baking rod 7. After baking, it is sequentially transferred to the coarse solder chamber 8 and the secondary solder chamber 9. It is then transferred to the thin glue chamber 12 for gluing. After gluing, it is transferred to the fine solder chamber 10 for a final application. After this, it is transferred to the cleaning section 11, where the roller brush 1105 removes excess solder. The workpiece is then placed on the workpiece holder 3. The holder returns to the loading position, completing the process. The finished workpiece is removed and placed on the unloading table 4.

[0032] The above is an exemplary description of the present invention in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the scope of protection of the present invention.

Claims

1. An automatic slicing material distributing machine, comprising a frame, a control console, a loading workbench and a unloading workbench, wherein the loading workbench and the unloading workbench are placed on the side of the frame, and the control console is arranged at one end of the frame, characterized in that: A first slide rail is provided on the top of the frame, a four-axis gluing part is provided on the first slide rail, and the first slide rail and the two-axis gluing part are slidably connected. A second slide rail is provided in the middle of the frame, and the second slide rail is provided with a glue chamber, a solder chamber and a diamond material chamber from near to far from the control console, wherein a baking rod is provided between the solder chamber and the diamond material chamber, and a robotic arm is also provided at the bottom of the four-axis gluing part.

2. The automatic slicing material distributing machine according to claim 1, characterized in that: A cleaning part is also provided at the bottom of the frame between the glue chamber and the console, and the cleaning part includes a material receiving basin, a motor bracket, a speed regulating motor, a coupling, a roller brush, a collection hopper and a roller brush bracket; wherein, the speed regulating motor is arranged on the motor bracket, the roller brush is arranged on the roller brush bracket and the roller brush and the roller brush bracket are connected by a bearing, the main shaft of the speed regulating motor is connected to the roller brush through a coupling, the collection hopper is fixedly connected to the inner side wall of the roller brush bracket, and the material receiving basin is arranged at the bottom of the collection hopper.

3. The automatic slicing material distributing machine according to claim 1, characterized in that: The four-axis gluing part includes a horizontal mounting plate and a vertical mounting plate arranged perpendicular to each other, a reducer, a Z-axis transmission mechanism, a B-axis transmission mechanism, an A-axis transmission mechanism, an X-axis servo motor, a Z-axis servo motor, an A-axis servo motor and a B-axis servo motor, wherein the X-axis servo motor and the Z-axis servo motor are fixedly arranged on the horizontal mounting plate, the main shaft of the X-axis servo motor is connected to the reducer; the Z-axis servo motor is connected to the Z-axis transmission mechanism; the A-axis servo motor is connected to the A-axis transmission mechanism, and the B-axis servo motor is connected to the B-axis transmission mechanism.

4. The automatic slicer feeding machine according to claim 3, characterized in that: The Z-axis transmission mechanism includes a ball screw, a slider and a lifting plate, and the lifting plate is fixedly connected to the vertical mounting plate; the slider is sleeved on the ball screw, one end of the ball screw is connected to the Z-axis servo motor, and the other end of the ball screw is connected to the lifting plate.

5. The automatic slicing material distributing machine according to claim 4, characterized in that: The B-axis transmission mechanism includes a bearing seat and a synchronous pulley, wherein the bearing seat is fixedly arranged on the vertical mounting plate, the synchronous pulley is installed in the bearing seat, and the synchronous pulley is connected to the B-axis servo motor through a belt.

6. The automatic slicing material distributing machine according to claim 5, characterized in that: The A-axis transmission mechanism includes a mounting frame, a rubber-applying wheel and a material removal cylinder, wherein the mounting frame is connected to the output shaft of the synchronous pulley, the material removal cylinder is arranged on both sides of the mounting frame, the A-axis servo motor is arranged on one side of the mounting frame, and the main shaft of the A-axis servo motor is connected to the rubber-applying wheel.

7. The automatic slicer feeding machine according to claim 1, characterized in that: The solder cavity includes a coarse solder cavity, a secondary solder cavity and a fine solder cavity.

8. The automatic slicer feeding machine according to claim 1, characterized in that: The glue chamber includes a thick glue chamber and a thin glue chamber.

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