Belt deviation rectifying device
By designing a belt deviation correction device on the tobacco strip truck, using the roller and distance measuring components to detect the deviation, adjusting the components to correct the deflection, the problem of belt deviation is solved and the stability of material transportation is improved.
Patent Information
- Application Number
- CN202422343942.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-25
AI Technical Summary
During the transportation of tobacco strip trucks, the belt is prone to deviation, resulting in uneven load of equipment and unstable material transportation.
A belt deviation correction device is designed, including a roller, side plate, adjustment assembly and distance measurement assembly. The belt offset is detected by the distance measurement assembly and corrected by the adjustment assembly to ensure that the belt center line coincides with the rack center line.
It improves the stability of the tobacco strip truck transporting materials, and avoids the uneven equipment and unstable material transportation caused by belt deviation.
Smart Images

Figure CN223225076U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of conveyor line auxiliary equipment, and particularly relates to a belt deviation correcting device. Background Art
[0002] In cigarette production, tobacco cut and leaf storage cabinets are spread by a spreading vehicle before materials enter the cabinets. The primary function of a spreading vehicle is to evenly spread cut tobacco or other tobacco raw materials onto a designated carrier for subsequent processing and handling. Typically equipped with a conveyor belt or chain, this transports cut tobacco or other raw materials from a hopper or storage bin to the spreading area. The spreading mechanism, the core component of the spreading vehicle, is responsible for evenly spreading the cut tobacco onto the designated carrier. The spreading mechanism may include rotating drums, spreading plates, or an airflow spreading system to ensure uniform distribution of the tobacco on the carrier.
[0003] During operation, the tobacco spreading vehicle often experiences belt deviation (the center line does not coincide with the center line of the frame) due to factors such as frame processing and assembly errors, foundation level errors, belt manufacturing errors, and drive device adjustment errors. This causes uneven equipment load and even the belt to run to the outside of the frame and fail to transport materials normally. During use, the tobacco spreading vehicle may experience belt aging, deformation, and wear, which will cause the belt to deviate. Utility Model Content
[0004] The utility model aims to provide a belt deviation-correcting device, which solves the problem of deviation of the transport belt of a tobacco spreading vehicle.
[0005] The technical solution adopted by the utility model to solve its technical problem is to propose a belt correction device, including a roller with a belt sleeved thereon, side plates arranged on both sides of the roller, and an adjustment component and a distance measuring component arranged on the side of the side plate away from the roller; the roller is connected to the adjustment component, the distance measuring component abuts against the belt to detect whether the belt is deflected, and the adjustment component is used to correct the deflected belt.
[0006] In the embodiment of the present application, the rollers are arranged in a staggered manner, the number of the adjustment components is equal to the number of the rollers, and both ends of the rollers pass through the side plates and are connected to the adjustment components.
[0007] In an embodiment of the present application, a strip hole is provided on the side panel, and the adjustment assembly includes a push rod, the fixed end of the push rod is fixedly connected to the side panel, the telescopic end of the push rod is rotatably connected to the end of the roller, and the push rod drives the end of the roller to move in the strip hole to correct the deflected belt.
[0008] In an embodiment of the present application, the fixed end of the push rod and the strip-shaped hole are arranged at the same height.
[0009] In an embodiment of the present application, the ranging assembly includes a calibration part and a measuring part. A calibration wheel is provided on one side of the calibration part. The calibration wheel is rotatably connected to the calibration part. The calibration wheel abuts against the edge of the belt. The measuring part is used to detect the position of the calibration part and to detect whether the belt is deflected.
[0010] In an embodiment of the present application, the calibration member includes a first frame body with a calibration hole arranged thereon, a driving block fixed to the inside of the first frame body, a connecting rod arranged in the calibration hole, and a calibration plate; the first frame body is fixedly connected to the side plate, one end of the connecting rod is rotatably connected to the calibration wheel, and the other end is fixedly connected to the calibration plate, and the driving block drives the connecting rod to move, so as to drive the calibration wheel to abut against the edge of the belt.
[0011] In an embodiment of the present application, the driving block includes a motor, a connecting wire, and a calibration bearing arranged on the motor shaft of the motor; one end of the connecting wire is fixed on the calibration bearing, and the other end passes through the first frame and is connected to the calibration plate.
[0012] In an embodiment of the present application, the measuring part includes a second frame and a sensor; the second frame is arranged on the outside of the first frame, the second frame is fixedly connected to the side plate, and the sensor is fixed on the second frame, and the sensor is used to detect whether the belt is deflected.
[0013] In an embodiment of the present application, the ranging assembly further includes a reinforcing rib, one end of the reinforcing rib is fixedly connected to the first frame, and the other end of the reinforcing rib is fixedly connected to the second frame.
[0014] In an embodiment of the present application, a V-shaped groove is provided on the calibration bearing.
[0015] The beneficial effects of the utility model are:
[0016] 1. This utility model proposes a belt deviation correction device with an adjustment component and a distance measuring component arranged on the side panel. When the distance measuring component detects that the belt is deviating, the adjustment component pulls the roller covered with the belt to make the belt centerline coincide with the centerline of the frame, thereby driving the deviated belt to return to the center, thereby improving the stability of the tobacco spreading vehicle in transporting materials;
[0017] 2. The utility model proposes a belt deviation correction device. The calibration bearing is provided with a V-shaped groove. The connecting wire can be embedded in the V-shaped groove. The V-shaped structure of the groove allows the connecting wire to fall stably at the bottom of the groove when it begins to shrink. During the subsequent shrinkage process, the connecting wires are stacked layer by layer, thus preventing the connecting wires from being entangled with each other.
[0018] 3. The utility model proposes a belt deviation correction device, in which the calibration wheel is an H-shaped wheel, and the connecting rod is rotatably connected to the calibration wheel, and the belt is embedded between the two side edges of the calibration wheel. The calibration wheel can detect the deflection of the belt at any time when the tobacco spreading vehicle is transporting materials, and can promptly drive the deviated belt to return to the right position, thereby improving the stability of the tobacco spreading vehicle in transporting materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings, which are incorporated into and constitute a part of the specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention. In these drawings, similar reference numerals are used to represent similar elements. The drawings described below are some embodiments of the present invention, but not all. Those skilled in the art can derive other drawings from these drawings without inventive effort.
[0020] Figure 1 This is a schematic diagram of a belt deviation correcting device according to an embodiment of the present utility model;
[0021] Figure 2 This is a left side view of a belt deviation correcting device according to an embodiment of the present utility model;
[0022] Figure 3 This is a right side view of a belt deviation correcting device according to an embodiment of the present utility model;
[0023] Figure 4 This is a schematic diagram of the roller arrangement of a belt deviation correction device according to an embodiment of the present invention;
[0024] Figure 5 For the embodiment of the utility model Figure 1 Enlarged view of point A in the middle;
[0025] Figure 6 This is a top view of a distance measuring component of a belt deviation correcting device according to an embodiment of the present utility model;
[0026] Figure 7 This is a bottom view of a distance measuring component of a belt deviation correcting device according to an embodiment of the present utility model.
[0027] In the figure: 1. Roller; 2. Side plate; 21. Strip hole; 3. Adjustment assembly; 31. Push rod; 32. Support block; 4. Distance measurement assembly; 41. Calibration piece; 411. First frame; 412. Drive block; 4121. Motor; 4122. Calibration bearing; 4123. Connecting line; 413. Connecting rod; 414. Calibration plate; 42. Measuring piece; 421. Second frame; 43. Calibration wheel; 44. Reinforcement rib; 5. Belt. DETAILED DESCRIPTION
[0028] To more clearly illustrate the embodiments of the present invention and the technical solutions in the prior art, the following describes specific embodiments of the present invention with reference to the accompanying drawings. Obviously, the drawings described below are merely examples of the present invention. A person skilled in the art can, without inventive effort, derive other drawings and other embodiments from these drawings. Furthermore, design orientations only represent relative positional relationships between components, not absolute positional relationships.
[0029] The utility model provides a belt deviation correction device. Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 , mainly includes roller 1, side plate 2, adjustment component 3 and distance measuring component 4.
[0030] See Figure 1-Figure 7 In the embodiment of the present application, a belt is sleeved on a roller 1, and the roller 1 drives the belt to move by self-rotation, thereby transporting tobacco or other tobacco raw materials. Side panels 2 are arranged at both ends of the roller 1, and the side panels 2 are rotatably connected to the roller 1. An adjustment component 3 and a distance measuring component 4 are fixed on the side of the side panel 2 away from the middle of the roller 1. There are multiple distance measuring components 4 arranged on the side panels 2. The distance measuring components 4 detect the position of the belt by contacting with the belt. The distance measuring components 4 convert the detected belt position information into an electrical signal and transmit it to the control unit. After the control unit receives the information transmitted by the distance measuring components 4, if the information transmitted by multiple distance measuring components 4 is different, the belt has shifted. The control unit controls the adjustment component 3 to adjust the belt so that the center line of the belt coincides with the center line of the frame, thereby driving the shifted belt to return to the center, thereby improving the stability of the tobacco paving vehicle in transporting materials.
[0031] Furthermore, there are multiple rollers 1 arranged in a staggered manner, the belt passes between the rollers 1 and contacts each roller 1, the number of adjustment components 3 is equal to the number of rollers 1, a first hole is opened on the side plate 2, and the two ends of the roller 1 pass through the first hole and are connected to the adjustment component 3.
[0032] In one embodiment, the first hole is a strip hole 21, and the adjustment assembly 3 includes a push rod 31. The fixed end of the push rod 31 is fixedly connected to the side plate 2, the telescopic end of the push rod 31 is rotatably connected to one end of the roller 1, and the other end of the roller 1 is rotatably connected to the support block 32. The support block 32 is fixedly connected to the side plate 2. The push rod 31 can push one end of the roller 1 so that one end of the roller 1 moves in the strip hole 21, and the entire roller 1 is offset, driving the belt in contact with the roller 1 to offset, so that the center line of the belt coincides with the center line of the frame, and then driving the offset belt to return to the center.
[0033] Specifically, the other end of the roller 1 can be connected to the support block 32 through a pin. Connecting planes are provided at both ends of the roller 1 to enhance the connection effect of the roller 1.
[0034] Preferably, the fixed end of the push rod 31 and the strip hole 21 are arranged at the same height, and the force direction of the push rod 31 is consistent with the moving direction of the roller 1, thereby shortening the adjustment time of the belt.
[0035] In one embodiment, the distance measuring assembly 4 includes a calibration part 41 and a measuring part 42. A calibration wheel 43 is provided on one side of the calibration part 41. The calibration wheel 43 is rotatably connected to the calibration part 41. After the calibration wheel 43 abuts against the edge of the belt, the measuring part 42 detects the position of the calibration part 41 to detect whether the belt is deflected. Specifically, the calibration wheel 43 can be an H-shaped wheel. The distance between the two sides of the calibration wheel 43 is greater than the thickness of the belt, which facilitates the abutment of the calibration wheel 43 with the belt and makes it easier to detect the deflection state of the belt. In addition, the calibration wheel 43 can detect the deflection of the belt at any time when the tobacco spreading vehicle is transporting materials, and can promptly drive the deviated belt to return to the right position, thereby improving the stability of the tobacco spreading vehicle in transporting materials.
[0036] Furthermore, the calibration component 41 includes a first frame body 411, a driving block 412, a connecting rod 413 and a calibration plate 414. The first frame body 411 is fixedly connected to the side panel 2. A calibration hole is arranged on the first frame body 411. The driving block 412 is arranged inside the first frame body 411, and the driving block 412 is fixedly connected to the first frame body 411. The connecting rod 413 is inserted into the calibration hole. One end of the connecting rod 413 passes through the side panel 2 and is rotatably connected to the calibration wheel 43, and the other end is fixedly connected to the calibration plate 414. The driving block 412 is used to drive the connecting rod 413 to move so that the calibration wheel 43 abuts against the belt. After the calibration wheel 43 abuts against the belt, the measuring component 42 detects the position of the calibration plate 414. If the positions detected by multiple ranging components 4 are inconsistent, it means that the belt is offset.
[0037] Since the connecting rod 413 is inserted into the calibration hole, the contact area between the first frame 411 and the connecting rod 413 is small, and the connecting rod 413 may shake. In order to improve the stability of the connecting rod 413, a linear bearing is fixedly connected to the side of the calibration hole of the first frame 411 away from the connecting rod 413, and the connecting rod 413 is sleeved inside the linear bearing.
[0038] Specifically, the drive block 412 includes a motor 4121, a connecting wire 4123, and a calibration bearing 4122. The motor 4121 is fixed inside the first frame 411. Two motors 4121 are arranged symmetrically along the centerline of the first frame 411. The calibration bearing 4122 is fixed to the motor shaft of the motor 4121. A second hole is opened on the surface of the first frame 411. One end of the connecting wire 4123 is fixed to the calibration bearing 4122, and the other end passes through the second hole and is tied to the edge of the calibration plate 414. The rotation of the motor 4121 causes the connecting wire 4123 to retract, pulling the calibration plate 414 and the calibration wheel 43 toward the direction of the belt, causing the calibration wheel 43 to abut the belt edge, thereby detecting the belt's deflection. When the belt deflects and the calibration wheel 43 moves toward the first frame 411, the calibration plate 414 moves away from the motor 4121. Since the connecting wire 4123 is fixed to the calibration bearing 4122, the calibration bearing 4122 rotates, releasing the connecting wire 4123. It should be noted that the calibration bearing 4122 can be a tapered roller bearing, a deep groove ball bearing, or the like.
[0039] Preferably, a V-shaped groove is provided on the calibration bearing 4122, and the connecting wire 4123 can be embedded inside the V-shaped groove. The V-shaped structure of the groove can make the connecting wire 4123 fall stably at the bottom of the groove when it starts to shrink. In the subsequent shrinkage process, the connecting wires 4123 are stacked layer by layer, thereby avoiding the connecting wires 4123 from being entangled with each other.
[0040] Furthermore, the measuring part 42 includes a second frame 421 and a sensor. The second frame 421 is arranged on the periphery of the first frame 411, and the second frame 421 is fixedly connected to the side panel 2. The sensor is fixed on the second frame 421. The sensor is used to detect the distance between the sensor and the calibration plate 414. When the positions detected by each sensor are inconsistent, it means that the belt is offset.
[0041] Furthermore, the distance measuring component 4 further includes a reinforcing rib 44 , one end of which is fixedly connected to the first frame 411 , and the other end of which is fixedly connected to the second frame 421 .
[0042] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the statement "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0043] The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and the specific embodiments of the present invention are not limited to these descriptions. For those skilled in the art of the present invention, several simple deductions or substitutions can be made without departing from the concept of the present invention, and all of these should be considered to fall within the scope of protection of the present invention.
Claims
1. A belt deviation correcting device, characterized in that: The invention comprises a roller (1) with a belt sleeved thereon, side plates (2) arranged on both sides of the roller (1), and an adjustment component (3) and a distance measuring component (4) arranged on the side of the side plate (2) away from the roller (1); the roller (1) is connected to the adjustment component (3), the distance measuring component (4) abuts against the belt to detect whether the belt is deflected, and the adjustment component (3) is used to correct the deflected belt, the side plate (2) is provided with a strip hole (21), and the adjustment component (3) includes a push rod (31), the fixed end of the push rod (31) is fixedly connected to the side plate (2) The telescopic end of the push rod (31) is rotatably connected to the end of the roller (1), and the push rod (31) drives the end of the roller (1) to move in the strip hole (21) to correct the deflected belt. The distance measuring assembly (4) includes a calibration piece (41) and a measuring piece (42). A calibration wheel (43) is provided on one side of the calibration piece (41). The calibration wheel (43) is rotatably connected to the calibration piece (41). The calibration wheel (43) abuts against the edge of the belt. The measuring piece (42) is used to detect the position of the calibration piece (41) to detect whether the belt is deflected.
2. A belt deviation correcting device according to claim 1, characterized in that: The rollers (1) are arranged in a staggered manner, the number of the adjustment components (3) is equal to the number of the rollers (1), and both ends of the rollers (1) pass through the side plates (2) and are connected to the adjustment components (3).
3. A belt deviation correcting device according to claim 1, characterized in that: The fixed end of the push rod (31) and the strip-shaped hole (21) are arranged at the same height.
4. A belt deviation correcting device according to claim 1, characterized in that: The calibration member (41) comprises a first frame (411) on which a calibration hole is arranged, a driving block (412) fixed inside the first frame (411), a connecting rod (413) arranged in the calibration hole, and a calibration plate (414); the first frame (411) is fixedly connected to the side plate (2); one end of the connecting rod (413) is rotatably connected to the calibration wheel (43), and the other end is fixedly connected to the calibration plate (414); the driving block (412) drives the connecting rod (413) to move, so as to drive the calibration wheel (43) to abut against the edge of the belt.
5. A belt deviation correcting device according to claim 4, characterized in that: The driving block (412) includes a motor (4121), a connecting wire (4123), and a calibration bearing (4122) provided on the motor shaft of the motor (4121); one end of the connecting wire (4123) is fixed on the calibration bearing (4122), and the other end passes through the first frame (411) and is connected to the calibration plate (414).
6. A belt deviation correcting device according to claim 4, characterized in that: The measuring member (42) comprises a second frame (421) and a sensor; the second frame (421) is arranged outside the first frame (411), the second frame (421) is fixedly connected to the side plate (2), and the sensor is fixed on the second frame (421), and the sensor is used to detect whether the belt is deflected.
7. A belt deviation correcting device according to claim 6, characterized in that: The distance measuring assembly (4) further comprises a reinforcing rib (44), one end of the reinforcing rib (44) being fixedly connected to the first frame (411), and the other end of the reinforcing rib (44) being fixedly connected to the second frame (421).
8. The belt deviation correcting device according to claim 5, characterized in that: The calibration bearing (4122) is provided with a V-shaped groove.