Belt conveyor pressing wheel

By designing a belt press wheel with adjustable height, the problem of traditional belt press wheels being blocked in material transportation at different heights is solved, achieving smooth material transmission and stable operation of the belt press.

CN223225077UActive Publication Date: 2025-08-15WUHAN XINFENGDA HARD SURFACE TECH CO LTD
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Patent Information

Application Number
CN202422640906.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-08-15
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

When transporting garbage materials of different heights, traditional belt pulleys are easily caused by material blockage and belt pulley shutdown, affecting the continuity and efficiency of garbage disposal.

Method used

A belt press wheel including a support rod, a transmission groove, a positioning bearing, a transmission rod, a driving bevel gear, a driven bevel gear and a lifting screw are designed. Through the coordination of the transmission rod and the lifting screw, the height of the pressing wheel is adjusted to ensure the smooth passage of the material.

Benefits of technology

It effectively avoids the material being unable to pass through the belt conveyor due to height problems, improves the continuity and efficiency of garbage sorting and transmission, and reduces friction and collision.

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Abstract

The utility model discloses a belt conveyor pressing wheel which comprises a pair of metal cylindrical supporting rods, transmission grooves are formed in the supporting rods, first positioning bearings are fixedly installed at the two ends of the transmission grooves, transmission rods are rotatably installed in the first positioning bearings, and the two ends of each transmission rod are fixedly connected with driving bevel gears. A connecting shaft is rotationally installed in the second positioning bearing, one end of the connecting shaft is fixedly connected with a driven bevel gear, the other end of the connecting shaft is fixedly connected with a first lifting screw, the surface of the first lifting screw is in threaded connection with a telescopic cylinder, and a pinch roller is rotationally installed on one side of the supporting shaft. The belt pressing device has the advantages that the two belt pressing wheels are stably connected through the supporting rod, the first lifting screw is driven to rotate and ascend and descend after the transmission rod is screwed, the height of the supporting rod between the two belt pressing wheels is adjusted, and therefore the height is adjusted when materials with different heights are conveyed, and the conveying efficiency is improved. And the condition that the materials cannot smoothly pass through the belt conveyor due to the height problem is effectively avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyors, in particular to a pressure wheel of a belt conveyor. Background Art

[0002] In the automated process of waste sorting and transportation, belt conveyors, as efficient and continuous conveying equipment, play a vital role. They enable rapid and stable waste transport, significantly improving waste handling efficiency. However, during actual operation, preventing the conveyor belt from drifting off the idlers due to tension has become a pressing issue. To this end, pressure rollers are widely used on belt conveyors. Their primary function is to apply pressure to the conveyor belt, ensuring it runs closely against the idlers, thereby preventing drifting and ensuring stable and reliable transmission.

[0003] The traditional belt conveyor pulley design usually uses two wheels connected by a height-fixed connecting shaft. The connecting shaft ensures the stable installation of the pulley on the belt conveyor, and while supporting the pulley, it prevents the pulley from shaking or shifting during operation. However, in various transportation scenarios of garbage sorting, this design has exposed some significant limitations. For example, when transporting garbage of different heights after sorting, when the height of the processed garbage material exceeds the height of the connecting shaft between the pulleys, the material will be difficult to be smoothly transported through the belt conveyor. During transportation, the material may accumulate and become blocked, and may even cause the belt conveyor to shut down, seriously affecting the continuity and efficiency of garbage treatment. Utility Model Content

[0004] In view of the problems in the related technology, the utility model proposes a belt conveyor pressure wheel to overcome the above technical problems existing in the existing related technology.

[0005] To this end, the specific technical solutions adopted in this utility model are as follows:

[0006] A belt conveyor pressure wheel comprises a pair of metal cylindrical support rods, a transmission groove is opened inside the support rods, a locating bearing 1 is fixedly installed at both ends of the transmission groove, a transmission rod is rotatably installed inside the locating bearing 1, both ends of the transmission rod are fixedly connected to the active bevel gear, a locating bearing 2 is fixedly installed on one side of the surface of the support rod, a connecting shaft is rotatably installed inside the locating bearing 2, one end of the connecting shaft is fixedly connected to the driven bevel gear, and the other end is fixedly connected to a lifting screw 1, the driven bevel gear is meshed with the active bevel gear, a telescopic cylinder is threadedly connected to the surface of the lifting screw 1, the bottom of the telescopic cylinder is fixedly connected to the support shaft, and a belt pressure wheel is rotatably installed on one side of the support shaft.

[0007] Furthermore, in order to facilitate the fixed installation of the pressure roller and adjust the clamping force, one end of the support shaft is fixedly connected to an adjustment plate, the surface of the adjustment plate is threadedly connected to a lifting screw rod 2, and the end of the lifting screw rod 2 is rotatably installed with a fixed plate, and positioning holes are opened on both sides of the surface of the fixed plate.

[0008] Furthermore, in order to enable the pressure pulley to limit the conveyor belt on the belt conveyor and prevent it from deflecting, a limiting ring is fixedly installed on one side of the surface of the pressure pulley.

[0009] Furthermore, in order to facilitate the twisting and rotation of the transmission rod and the lifting screw rod 2, twisting blocks are fixedly installed on the surface of the transmission rod and one end of the lifting screw rod 2.

[0010] Furthermore, in order to guide the material transported on the belt conveyor and prevent it from moving under the belt pressure wheel, a support frame is fixedly connected to one side of the surface of the support shaft, and a guide rod is fixedly connected to one end of the support frame.

[0011] Furthermore, in order to increase the friction between the pressure pulley and the conveyor belt, an anti-skid pad is fixedly installed on the surface of the pressure pulley.

[0012] Furthermore, in order to achieve precise adjustment of the height of the lifting screw rod 2, a scale plate is fixedly mounted on one side of the surface of the adjustment plate.

[0013] The beneficial effects of the present invention are as follows: a stable connection between the two pressure rollers is achieved through the support rod and the internal transmission rod, and by twisting the transmission rod, it drives the lifting screw to rotate and lift, thereby achieving adjustment of the height of the support rod and the transmission rod connected between the two pressure rollers. Therefore, when transporting materials of different heights on the pulleys, it can effectively avoid that the materials cannot pass through the belt conveyor smoothly due to height problems, increase the applicability of the pressure roller on the belt conveyor when facing materials of different heights, and can reduce the friction and collision between the materials and the pressure roller, thereby greatly improving the continuity and efficiency of garbage sorting and transmission on the belt conveyor. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 This is a schematic diagram of the surface structure of a belt conveyor pressure wheel according to an embodiment of the present utility model;

[0016] Figure 2This is a side view of a belt conveyor pressure wheel according to an embodiment of the present utility model;

[0017] Figure 3 This is an internal cross-sectional view of a support rod in a belt conveyor pressure wheel according to an embodiment of the present utility model;

[0018] Figure 4 yes Figure 3 Enlarged schematic diagram of point A in the middle.

[0019] In the picture:

[0020] 1. Support rod; 2. Transmission groove; 3. Positioning bearing 1; 4. Transmission rod; 5. Active bevel gear; 6. Positioning bearing 2; 7. Connecting shaft; 8. Driven bevel gear; 9. Lifting screw 1; 10. Telescopic cylinder; 11. Support shaft; 12. Pressure roller; 13. Adjustment plate; 14. Lifting screw 2; 15. Fixed plate; 16. Positioning hole; 17. Limiting ring; 18. Twisting block; 19. Support frame; 20. Guide rod; 21. Anti-slip pad; 22. Scale plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] According to an embodiment of the present utility model, a belt conveyor pressure wheel is provided.

[0023] Example 1:

[0024] like Figures 1-4As shown, a belt conveyor pressure wheel according to an embodiment of the present invention comprises a pair of metal cylindrical support rods 1, a transmission groove 2 is opened inside the two support rods 1, a pair of positioning bearings 3 are fixedly installed at both ends of the transmission groove 2, a transmission rod 4 is rotatably installed inside the positioning bearings 3 in the two transmission grooves 2, and each support rod 1 is connected to the transmission rod 4 through the internal positioning bearing 3; an active bevel gear 5 is fixedly connected to the two ends of the transmission rod 4, a positioning bearing 2 6 is fixedly installed on one side of the bottom surface of the support rod 1, and a connecting shaft 7 is rotatably installed inside the positioning bearing 2 6, connecting One end of the connecting shaft 7 is fixedly connected to the driven bevel gear 8, and the other end is fixedly connected to the lifting screw 9. The driven bevel gear 8 is meshed with the active bevel gear 5. The surface of the lifting screw 9 is threadedly connected to the telescopic cylinder 10. The bottom of the telescopic cylinder 10 is fixedly connected to the support shaft 11. A pressure pulley 12 is rotatably installed on one side of the support shaft 11. By twisting the transmission rod 4, the active bevel gear 5 drives the driven bevel gear 8 and the lifting screw 9 to rotate, so that the lifting screw 9 is lifted and lowered relative to the telescopic cylinder 10, thereby realizing the height adjustment of the support rod 1 and the transmission rod 4.

[0025] like Figures 1-4 As shown, one end of the support shaft 11 is fixedly connected to an adjusting plate 13, and the surface of the adjusting plate 13 is threadedly connected to a lifting screw rod 2 14, and the end of the lifting screw rod 2 14 is rotatably installed with a fixing plate 15, and positioning holes 16 are opened on both sides of the surface of the fixing plate 15. The two pressure rollers 12 are fixedly installed on both sides of the belt conveyor through the fixing plate 15, and the lifting and lowering adjustment of the adjusting plate 13 and the support shaft 11 is achieved by screwing the lifting screw rod 2 14, thereby adjusting the pressing force between the pressure roller 12 and the conveyor belt; a limiting ring 17 is fixedly installed on one side of the surface of the pressure roller 12, which is used to limit the conveyor belt on the belt conveyor after the pressure roller 12 is installed to prevent it from deflecting when moving; the surface of the transmission rod 4 and the lifting screw rod 2 14 One end of each is fixedly mounted with a twisting block 18, which is used to facilitate the twisting and rotation of the transmission rod 4 and the lifting screw 14; one side of the surface of the support shaft 11 is fixedly connected to a support frame 19, and one end of the support frame 19 is fixedly connected to a guide rod 20. The bottom surface of the guide rod 20 is slightly higher than the lowest point of the pressure roller 12, and the material in the feeding direction of the belt conveyor is guided by the guide rod 20 to prevent it from moving under the pressure roller 12; the surface of the pressure roller 12 is fixedly mounted with an anti-slip pad 21, which is used to increase the friction between the pressure roller 12 and the conveyor belt on the belt conveyor; one side of the surface of the adjustment plate 13 is fixedly mounted with a scale plate 22, and the scale plate 22 is provided with scale lines, which is used to make the lifting and lowering adjustment more precise when adjusting the lifting screw 14.

[0026] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in actual process is described in detail below.

[0027] To sum up, with the help of the above technical scheme of the present invention, in actual use, the pressure roller 12 is fixedly installed on both sides of the belt conveyor through the positioning holes 16 on the fixing plate 15, so that the two pressure rollers 12 press the conveyor belt on the belt conveyor downward to prevent it from falling off the rollers. The conveyor belt drives the two pressure rollers 12 to rotate on the support shaft 11 through the friction force. When the garbage materials of different heights after sorting are transported on the transmission belt, the transmission rod 4 in the support rod 1 is rotated by twisting the block 18, so that the active bevel gear 5 at both ends of the transmission rod 4 drives the driven bevel gear 8 and the lifting screw 9 to rotate, and then the lifting screw 9 drives the support rod 1 and the transmission rod 4 to move up and down relative to the telescopic cylinder 10, thereby realizing the adjustment of the height of the support rod 1 and the transmission rod 4 connected between the two pressure rollers 12, and effectively avoiding the high material from being blocked at the pressure roller 12.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A belt conveyor pressure wheel, characterized in that: The invention comprises a pair of metal cylindrical support rods (1), wherein a transmission groove (2) is opened inside the support rod (1), and a positioning bearing (3) is fixedly installed at both ends of the transmission groove (2), and a transmission rod (4) is rotatably installed inside the positioning bearing (3), and both ends of the transmission rod (4) are fixedly connected with a driving bevel gear (5), and a positioning bearing (6) is fixedly installed on one side of the surface of the support rod (1), and a connecting shaft (7) is rotatably installed inside the positioning bearing (6), and one end of the connecting shaft (7) is fixedly connected with a driven bevel gear (8), and the other end is fixedly connected with a lifting screw (9), and the driven bevel gear (8) is meshed with the driving bevel gear (5). The surface of the lifting screw (9) is threadedly connected with a telescopic cylinder (10), and the bottom of the telescopic cylinder (10) is fixedly connected with a support shaft (11), and a pressure roller (12) is rotatably installed on one side of the support shaft (11).

2. A belt conveyor pressure wheel according to claim 1, characterized in that: One end of the support shaft (11) is fixedly connected to an adjustment plate (13), the surface of the adjustment plate (13) is threadedly connected to a second lifting screw (14), the end of the second lifting screw (14) is rotatably mounted with a fixed plate (15), and positioning holes (16) are opened on both sides of the surface of the fixed plate (15).

3. The belt conveyor pressure wheel according to claim 1, characterized in that: A limiting ring (17) is fixedly mounted on one side of the surface of the belt pressing wheel (12).

4. The belt conveyor pressure wheel according to claim 2, characterized in that: The surface of the transmission rod (4) and one end of the second lifting screw (14) are both fixedly mounted with a twisting block (18).

5. The belt conveyor pressure wheel according to claim 1, characterized in that: A support frame (19) is fixedly connected to one side of the surface of the support shaft (11), and a guide rod (20) is fixedly connected to one end of the support frame (19).

6. The belt conveyor pressure wheel according to claim 1, characterized in that: An anti-slip pad (21) is fixedly mounted on the surface of the belt pressing wheel (12).

7. The belt conveyor pressure wheel according to claim 2, characterized in that: A scale plate (22) is fixedly mounted on one side of the surface of the adjustment plate (13).