Efficient feeding system
By designing an efficient feeding system, the efficient movement of the battery at different stations is achieved by using guide components and transmission components, the problem of low feeding efficiency in battery production is solved and the automation level of battery production is improved.
Patent Information
- Application Number
- CN202422386274.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-29
AI Technical Summary
During the production process of existing batteries, the battery feed can only be transported at a low speed in a single line, resulting in extremely low transfer efficiency and cannot meet the increasingly severe production pressure.
An efficient feeding system including a first transmission module and a second transmission module is adopted. Through the cooperation of the guide assembly and the transmission member, the efficient and controllable movement of the battery at different stations is achieved, and the test module is used to perform battery assembly, testing and screening operations.
It improves the efficiency of material transfer, saves material transfer time, improves the efficiency of battery assembly, testing and screening, and improves the level of automated production.
Smart Images
Figure CN223225130U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automated production, and in particular relates to a high-efficiency feeding system. Background Art
[0002] During the battery production process, batteries often need to be moved to the appropriate workstations for assembly, testing, and screening, aiming to optimize the production process and produce the highest-quality batteries. However, conventional battery feeding methods can only be carried out in a single straight line at low speeds, resulting in extremely low battery transfer efficiency and failing to meet the increasingly severe production pressures. Therefore, a new technical solution is urgently needed to address these issues. Utility Model Content
[0003] The purpose of this utility model is to provide an efficient feeding system to address the deficiencies of the existing technology, which can make the feeding coordination of different workstations efficient and controllable, thereby effectively improving the material transmission efficiency and saving the material transfer time.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A high-efficiency feeding system includes a first conveying module and a second conveying module, the first conveying module includes a first guide rail and a first positioning jig arranged on the first guide rail, the second conveying module includes a second guide rail and a slide arranged on the second guide rail, the first positioning jig is connected to one end of a transmission component, the slide is connected to the other end of the transmission component, and the slide is connected to the second positioning jig through a guide assembly, wherein the battery can be placed and fixed on the first positioning jig and the second positioning jig, and the first positioning jig and the second positioning jig are respectively placed in different workstations before the battery transfer operation begins.
[0006] Furthermore, the feeding system also includes a test module, which is respectively arranged corresponding to the first guide rail and the second guide rail, and the test module includes a test circuit board and a test probe connected to the test circuit board.
[0007] Furthermore, the second conveying module further includes a path control component, the path control component is provided with a sliding adjustment groove, the sliding adjustment groove is provided with a sliding part, and the second positioning fixture is connected to the sliding part through the support frame of the guide assembly.
[0008] Furthermore, the guide assembly includes a guide column and a guide seat sleeved on the guide column, at least part of the guide column is slidably arranged on the inner wall of the guide seat, the guide seat is installed on the slide, and one end of the guide column is connected to the second positioning fixture.
[0009] Furthermore, the sliding adjustment groove has a first inclined section, a horizontal section and a second inclined section connected in sequence. The first inclined section, the horizontal section and the second inclined section are used to slide with the sliding member respectively, thereby meeting the controllable lifting and lowering of the second positioning fixture.
[0010] Furthermore, the slide plate is arranged between the path control component and the second positioning fixture, and the support frame passes through the avoidance opening of the slide plate.
[0011] Furthermore, the transmission component includes a fixed pulley group and a conveyor belt slidably arranged on the fixed pulley group, the fixed pulley group and the first conveying module are respectively arranged on the first frame, the fixed pulley group is located between the first positioning jig and the slide, and the conveyor belt is respectively connected to the first positioning jig and the slide.
[0012] Furthermore, the fixed pulley group is arranged on one side of the first frame, and a driver is provided on the other side of the first frame. The driving operation part of the driver is connected to the first positioning fixture, and the driving operation part of the driver is slidably arranged on the driving shaft of the driver. The driving operation part slides on the driving shaft to drive the sliding of the first positioning fixture.
[0013] Furthermore, a sensor is provided on the side of the first frame, and the sensor and the driver are electrically connected to the controller respectively. The sensor is used to detect the position of the first positioning fixture, so as to feedback and adjust the sliding speed of the first positioning fixture.
[0014] Furthermore, two parallel second guide rails are located between two parallel first guide rails, the first guide rail is parallel to the second guide rail, and the second guide rail is arranged on the second frame to enable efficient movement and station switching of the first positioning fixture and the second positioning fixture in the same straight line direction.
[0015] The beneficial effects of the present invention are: the present invention includes a first conveying module and a second conveying module, the first conveying module includes a first guide rail and a first positioning jig arranged on the first guide rail, the second conveying module includes a second guide rail and a slide arranged on the second guide rail, the first positioning jig is connected to one end of the transmission component, and the slide is connected to the other end of the transmission component, so that the transmission component can drive the movement of the first positioning jig and the slide and enable the first positioning jig and the slide to perform the required work station conversion, and the slide is connected to the second positioning jig through a guide assembly. Under the guiding action of the guide assembly and the transfer action of the transmission component, the second positioning jig can be controllably transferred to the corresponding work station, effectively realizing the feeding coordination and alternating feeding of different work stations, thereby effectively improving the material transmission efficiency and saving the material transfer time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is one of the structural diagrams of the present utility model.
[0017] Figure 2 This is a structural schematic diagram of the slide plate and the first positioning fixture of the present invention being respectively connected to the transmission component.
[0018] Figure 3 This is an assembly structure diagram of the guide component, the second transmission module and the transmission component of the utility model.
[0019] Figure 4 It is a three-dimensional structural diagram of the path control component of the present utility model.
[0020] Figure 5 This is the second structural diagram of the present utility model.
[0021] Among them: 1. first conveying module; 11. first guide rail; 12. first positioning fixture; 2. second conveying module; 21. second guide rail; 22. slide plate; 220. avoidance opening; 23. first positioning fixture; 24. path control component; 241. sliding adjustment groove; 241a. first inclined section; 241b. horizontal section; 241c. second inclined section; 242. sliding member; 3. transmission component; 31. fixed pulley group; 32. conveyor belt; 4. guide assembly; 41. support frame; 42. guide column; 43. guide seat; 5. test module; 51. test probe; 6. driver; 7. sensor; 8. controller; 9. battery cell; 10. bottom plate; 1a. first rack; 2a. second rack; 5a. test rack. DETAILED DESCRIPTION
[0022] If certain words are used in the specification and claims to refer to specific components, those skilled in the art should understand that the manufacturer may use different nouns to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of the components as the criteria for distinction. As mentioned throughout the specification and claims, "including" is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects. In this application, the terms "first", "second", etc. are only used to distinguish different components and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "side", "front", "back", "left", "right", "horizontal", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention.
[0024] In this utility model, unless otherwise expressly specified or limited, terms such as "installed," "connected," "connect," and "fixed" should be interpreted broadly. For example, they may refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on specific circumstances.
[0025] The following is combined with Figures 1 to 5 The present invention is further described in detail with reference to the following specific embodiments, but is not intended to limit the present invention.
[0026] An efficient feeding system, see Figures 1 to 5 , including a first conveying module 1 and a second conveying module 2, the first conveying module 1 includes a first guide rail 11 and a first positioning fixture 12 arranged on the first guide rail 11, the second conveying module 2 includes a path control component 24, a second guide rail 21 and a slide 22 arranged on the second guide rail 21, the first positioning fixture 12 is connected to one end of the transmission component 3, the slide 22 is connected to the other end of the transmission component 3, the transmission component 3 includes a fixed pulley group 31 and a conveyor belt 32 slidingly arranged on the fixed pulley group 31, the fixed pulley group 31 and the first conveying module 1 are respectively arranged on the first frame 1a, the fixed pulley group 31 is located between the first positioning fixture 12 and the slide 22, the conveyor belt 32 is respectively connected to the first positioning fixture 12 and the slide 22, the path control component 24 is provided with a sliding adjustment groove 241, the sliding adjustment groove 241 is provided with a sliding member 242, and the slide 22 is connected to the second positioning fixture 23 through the guide assembly 4.
[0027] Among them, see Figure 3The guide assembly 4 includes a support frame 41, a guide column 42 and a guide seat 43 sleeved on the guide column 42. The second positioning fixture 23 is connected to the sliding member 242 through the support frame 41 of the guide assembly 4. At least part of the guide column 42 is slidably arranged on the inner wall of the guide seat 43. The guide seat 43 is installed on the slide 22. One end of the guide column 42 is connected to the second positioning fixture 23, and the other end of the guide column 42 is inserted into the guide seat 43 set on the slide 22 to achieve a guiding effect, and at least part of the support frame 41 is parallel to the guide column 42.
[0028] When the conveyor belt 32 slides left and right along the fixed pulley set 31 , the first positioning fixture 12 and the second positioning fixture 23 can be stably and efficiently replaced, thereby effectively improving the feeding efficiency of the material.
[0029] Preferably, see Figure 4 The sliding adjustment groove 241 has a first inclined section 241a, a horizontal section 241b and a second inclined section 241c connected in sequence. The first inclined section 241a, the horizontal section 241b and the second inclined section 241c are used to slide with the sliding member 242 respectively. The fixed pulley group 31 is arranged on one side of the first frame 1a. The two parallel second guide rails 21 are located between the two parallel first guide rails 11. The first guide rail 11 is parallel to the second guide rail 21. The second guide rail 21 is arranged on the second frame 2a, and the first guide rail 11 is arranged on the first frame 1a. When the conveyor belt 32 slides left and right along the fixed pulley group 31, the second positioning fixture 23 can be stably and efficiently lifted up and down and replaced left and right, so that the work station of the second positioning fixture 23 and the work station of the first positioning fixture 12 can be quickly exchanged, thereby effectively improving the feeding efficiency of the material and the controllability of the material transfer.
[0030] Preferably, the slide 22 is arranged between the path control member 24 and the second positioning fixture 23, and the support frame 41 passes through the avoidance opening 220 of the slide 22 to effectively improve the compactness and flexibility of the cooperation between the guide assembly 4 and the slide 22.
[0031] Preferably, a driver 6 is provided on the other side of the first frame 1a, and the driving operating part of the driver 6 is connected to the first positioning fixture 12, wherein the driver 6 can be a cylinder, and the driving operating part of the cylinder is slidably provided on the driving shaft of the cylinder. The driving operating part slides on the driving shaft to drive the sliding of the first positioning fixture 12 and the conveyor belt 32, and then the conveyor belt 32 drives the sliding of the slide plate 22 and the second positioning fixture 23.
[0032] Preferably, a sensor 7 is provided on the side of the first frame 1a, and the sensor 7 and the driver 6 are electrically connected to the controller 8 respectively. The controller 8 can be a PLC controller, and the sensor 7 can be a photoelectric sensor to effectively detect the position of the first positioning fixture 12 and effectively feedback and regulate the operation status of the driver 6.
[0033] Preferably, the feeding system also includes a test module 5, which is respectively arranged corresponding to the first guide rail 11 and the second guide rail 21, wherein the test module 5 includes a test circuit board and a test probe 51 connected to the test circuit board, and the test circuit board and the test probe 51 are both installed on the test rack 5a, and the test probe 51 is controlled by a motor in the test rack 5a to press down the battery 9 in the contact positioning fixture. The motor can be electrically connected to the controller 8 and controlled by the controller 8 for operation, and the first rack 1a, the second rack 2a and the test rack 5a are all arranged on the base plate 10, so that the overall operation of the system is stable and controllable.
[0034] Obviously, the utility model can make the feeding coordination of different workstations efficient and controllable, thereby effectively improving the material transmission efficiency and saving the material transfer time, and can make the battery assembly, testing and screening operations more time-saving and efficient, thereby effectively improving the level of automated production of corresponding products.
[0035] Based on the disclosure and teachings of the above description, those skilled in the art will be able to make changes and modifications to the above embodiments. Therefore, the utility model is not limited to the specific embodiments described above. Any obvious improvements, substitutions, or modifications made by those skilled in the art based on the present utility model fall within the scope of protection of the present utility model. In addition, although certain specific terms are used in this description, these terms are for convenience only and do not constitute any limitation on the present utility model.
Claims
1. An efficient feeding system, characterized by: The invention comprises a first transmission module (1) and a second transmission module (2), wherein the first transmission module (1) comprises a first guide rail (11) and a first positioning fixture (12) arranged on the first guide rail (11), and the second transmission module (2) comprises a second guide rail (21) and a slide plate (22) arranged on the second guide rail (21), wherein the first positioning fixture (12) is connected to one end of a transmission component (3), the slide plate (22) is connected to the other end of the transmission component (3), and the slide plate (22) is connected to the second positioning fixture (23) through a guide assembly (4).
2. The efficient feeding system according to claim 1, characterized in that: It also includes a test module (5), and the test module (5) is respectively arranged corresponding to the first guide rail (11) and the second guide rail (21).
3. The efficient feeding system according to claim 1, characterized in that: The second conveying module (2) further includes a path control component (24), the path control component (24) is provided with a sliding adjustment groove (241), the sliding adjustment groove (241) is provided with a sliding member (242), and the second positioning fixture (23) is connected to the sliding member (242) via a support frame (41) of the guide assembly (4).
4. The efficient feeding system according to claim 1, characterized in that: The guide assembly (4) includes a guide column (42) and a guide seat (43) sleeved on the guide column (42), at least a portion of the guide column (42) is slidably arranged on the inner wall of the guide seat (43), the guide seat (43) is mounted on the slide (22), and one end of the guide column (42) is connected to the second positioning fixture (23).
5. The efficient feeding system according to claim 3, characterized in that: The sliding adjustment groove (241) has a first inclined section (241a), a horizontal section (241b) and a second inclined section (241c) connected in sequence, and the first inclined section (241a), the horizontal section (241b) and the second inclined section (241c) are used to slide with the sliding member (242) respectively.
6. The efficient feeding system according to claim 3, characterized in that: The slide plate (22) is arranged between the path control component (24) and the second positioning fixture (23), and the support frame (41) passes through the avoidance opening (220) of the slide plate (22).
7. The efficient feeding system according to any one of claims 1 to 6, characterized in that: The transmission component (3) includes a fixed pulley group (31) and a conveyor belt (32) slidably arranged on the fixed pulley group (31); the fixed pulley group (31) and the first conveying module (1) are respectively arranged on the first frame (1a); the fixed pulley group (31) is located between the first positioning fixture (12) and the slide (22); and the conveyor belt (32) is respectively connected to the first positioning fixture (12) and the slide (22).
8. The efficient feeding system according to claim 7, characterized in that: The fixed pulley assembly (31) is arranged on one side of the first frame (1a), and a driver (6) is arranged on the other side of the first frame (1a), and a driving operation part of the driver (6) is connected to the first positioning fixture (12).
9. The efficient feeding system according to claim 8, characterized in that: A sensor (7) is provided on the side of the first frame (1a), and the sensor (7) and the driver (6) are electrically connected to a controller (8) respectively.
10. The high-efficiency feeding system according to any one of claims 1 to 6, characterized in that: Two parallel second guide rails (21) are located between two parallel first guide rails (11), the first guide rail (11) is parallel to the second guide rail (21), and the second guide rail (21) is arranged on the second frame (2a).