Automatic jigsaw feeding device
Through the design of the automatic jigsaw loading device, the problem of slow manpower loading speed is solved, automatic loading is realized, production efficiency is improved, and different jigsaw sizes are adapted to the application range.
Patent Information
- Application Number
- CN202422545085.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-22
AI Technical Summary
During the production process of existing puzzles, manpower is required to complete the loading, resulting in slow speed, high cost and low efficiency.
An automatic loading device for puzzles is designed, including a frame, lifting device, material picking device and sliding device. Through the cooperation of the suction nozzle and sliding groove, the automatic loading of puzzles is achieved.
It saves labor costs, improves the loading speed and production efficiency of puzzles, and can adapt to puzzles of different sizes, expanding the scope of application.
Smart Images

Figure CN223225294U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of jigsaw puzzle production, and particularly relates to an automatic jigsaw puzzle feeding device. Background Art
[0002] Jigsaw puzzles are a popular intellectual game with diverse variations and difficulty levels. Based on their spatial structure, they can be categorized into two main types: three-dimensional puzzles and two-dimensional puzzles. As an educational game, puzzles are popular for their ease of understanding and appeal to all ages. They not only strengthen thinking skills but also enhance patience and perseverance.
[0003] When producing existing puzzles, manpower is needed to complete the loading process, which results in a slow loading speed and a long time, greatly increasing labor costs and resulting in low puzzle production efficiency. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an automatic jigsaw puzzle loading device, which realizes automatic loading of jigsaw puzzles, greatly saves time and labor costs, and improves production efficiency.
[0005] In order to achieve the above-mentioned purpose, the utility model provides an automatic loading device for puzzles, including an automatic loading device for puzzles, which is characterized in that: it includes a frame, a lifting device, a material picking device, a sliding device and a material table; the lifting device is installed inside the frame; the material picking device and the sliding device are connected; the material table is installed on one side of the frame; the lifting device includes a lifter and a lifting plate; the lifter is arranged at the bottom of the lifting plate, fits with the lifting plate, and drives the lifting plate to move up and down; the material picking device includes a first material picking device and a second material picking device; the first material picking device and the second material picking device are provided with multiple suction nozzles; the sliding device includes a first sliding device and a second sliding device; the first sliding device is arranged above the frame and is connected to the first material picking device; the second sliding device is arranged above the material table and is connected to the second material picking device.
[0006] An automatic jigsaw puzzle loading device realizes the automatic jigsaw puzzle loading process through the cooperation of various components, thereby saving labor costs and realizing the jigsaw puzzle loading process at a faster speed, thereby improving production efficiency. The frame provides a base for the installation of the lifting device and the first sliding device. The lifting device is installed inside the frame. The lifting device includes a lifter and a lifting plate. The jigsaw puzzle is placed on the lifting plate. The lifter drives the lifting plate to move up and down, transporting the jigsaw puzzle to the corresponding position. After the jigsaw puzzle is placed on the lifting plate, the lifter is started, and the lifter drives the lifting plate to move upward. When it reaches the top, the suction nozzle in the first feeding device sucks the jigsaw puzzle, and the first sliding device drives the first feeding device to move, transporting the jigsaw puzzle to the material table. The second feeding device and the second sliding device realize the movement of the jigsaw puzzle on the material table.
[0007] Furthermore, the first material picking device also includes a first connecting plate and a first mounting plate; the first connecting plate is arranged on the first sliding device; there are two first mounting plates, which are symmetrically arranged at the ends of the first connecting plate; there are four suction nozzles, which are symmetrically arranged at the ends of the two first mounting plates.
[0008] The first connecting plate is mounted on the first sliding mechanism, and the first mounting plate is located at the end of the first connecting plate. When the suction nozzle on the first mounting plate picks up a puzzle piece, the first sliding mechanism moves the puzzle piece to the material table. Four suction nozzles are symmetrically located at the ends of the two first mounting plates. These nozzles can pick up the puzzle piece at each corner, ensuring secure pickup and improving loading quality.
[0009] Furthermore, the first sliding device includes a first slide rail and a first sliding block; the first sliding block is connected to the first connecting plate; the first sliding block is provided with a first slide groove, the first slide groove cooperates with the first slide rail, and the first material picking device is slidably arranged on the first slide rail.
[0010] The first sliding block is connected to the first connecting plate, and a first sliding groove is provided on the first sliding block. The first sliding groove cooperates with the first slide rail to drive the first connecting plate to slide, thereby driving the first material taking device to slide and move the puzzle to the material table.
[0011] Furthermore, the second material taking device also includes a second connecting plate and a second mounting plate; the second connecting plate is arranged on the second sliding device; the second mounting plate is arranged below the second connecting plate and connected to the second connecting plate; the suction nozzle is installed on the second mounting plate.
[0012] A suction nozzle is installed on the second mounting plate for sucking the puzzle. When the suction nozzle on the second mounting plate sucks the puzzle, the second sliding device can drive the second connecting plate to slide, thereby driving the second material taking device to move the puzzle on the material table.
[0013] Furthermore, the second sliding device includes a second slide rail and a second sliding block; the second sliding block is connected to the second connecting plate; the second sliding block is provided with a second slide groove, the second slide groove cooperates with the second slide rail, and the second material picking device is slidably arranged on the second slide rail.
[0014] The second sliding block is connected to the second connecting plate, and a second sliding groove is provided on the second sliding block. The second sliding groove cooperates with the second slide rail to drive the second connecting plate to slide, thereby driving the second material taking device to slide, completing the movement of the puzzle on the material table.
[0015] Furthermore, a plurality of sliding grooves are provided on the first mounting plate and the second mounting plate; the sliding grooves pass through the upper and lower surfaces of the first mounting plate and the second mounting plate; the suction nozzle is provided in the sliding groove and can slide in the sliding groove.
[0016] A plurality of sliding grooves are provided on the first mounting plate and the second mounting plate, and the suction nozzle can slide in the sliding grooves to adapt to puzzles of different sizes, thereby improving the versatility of application of the automatic picture feeding device.
[0017] Furthermore, the lifting device also includes a lifting motor; the lifting motor is arranged at the bottom of the lifting plate and is connected to the lifter; the lifter includes a central axis; a base plate is provided at the bottom of the frame; and the central axis passes through the base plate.
[0018] The lifting motor is connected to the lifter and provides power to the lifter, so that the lifter drives the lifting plate and the puzzle to move upward.
[0019] Furthermore, the lifting device also includes a lifting rod, a third slide rail and a third sliding block; the lifting rod is arranged inside the frame; the bottom of the lifting rod is connected to the third sliding block; the bottom of the third slide rail is fixed to the base plate; the third sliding block is provided with a third slide groove, the third slide groove cooperates with the third slide rail, and the lifting rod can slide along the third slide rail; a through groove is provided on the lifting plate; the through groove runs through the upper and lower surfaces of the lifting plate; the lifting rod passes through the through groove; the third sliding block drives the lifting rod to slide in the through groove; the lifter drives the lifting plate to move up and down along the lifting rod.
[0020] The lifting device also includes a lifting rod, a third slide rail, and a third sliding block. The lifting plate is provided with a through slot through which the lifting rod passes. The lifter drives the lifting plate up and down along the lifting rod. The lifting rod prevents the lifting plate from deflecting during its up and down movement, ensuring stability during the movement. Furthermore, the bottom of the lifting rod is connected to the third sliding block, which is provided with a third slide slot. The third slide slot cooperates with the third slide rail. The lifting rod slides within the through slot to accommodate puzzles of different sizes, thereby increasing the versatility of the automatic puzzle loading device.
[0021] Furthermore, a base plate is provided at the bottom of the material table; the bottom of the material table is connected to the base plate; a positioner is provided at the bottom of the frame; there are four positioners, which are arranged at the four corners of the bottom of the frame; and the bottom of the positioner is connected to the base plate.
[0022] The base plate provides a foundation for the installation of the rack and material table, and the four positioners provide a more stable support for the fixation of the rack.
[0023] Furthermore, the material platform includes a first material platform and a second material platform; the second material platform is provided with two fastening plates; the fastening plates are fixedly connected to the second material platform; the fastening plates are fixedly connected to the second sliding device; the second sliding device is arranged on the first material platform and the second material platform.
[0024] The material table is divided into a first and second material table. The first slide moves the puzzle pieces onto the first table, while the second slide moves the puzzle pieces between the first and second tables, achieving two automatic loading processes. The second material table is equipped with two fastening plates, which are fixedly connected to the second material table and the second slide, which can better ensure the stability of the second slide.
[0025] Beneficial effects
[0026] The automatic jigsaw puzzle feeding device of the present invention realizes the automatic loading process of the jigsaw puzzle through the cooperation of various components, thereby saving labor costs, and realizing the loading process of the jigsaw puzzle at a faster speed, thereby improving production efficiency; at the same time, the automatic jigsaw puzzle feeding device is provided with multiple suction nozzles and multiple sliding grooves, the suction nozzles can slide in the sliding grooves, and the lifting plate is also provided with a through groove, and the lifting rod passes through the through groove and slides in the through groove. These settings enable the automatic jigsaw puzzle feeding device to adapt to jigsaw puzzles of different sizes, thereby improving the wide application of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the structure of the automatic jigsaw puzzle loading device;
[0028] Figure 2 This is the front view of the automatic jigsaw puzzle loading device;
[0029] Figure 3 It is a structural schematic diagram of the first material taking device and the first sliding device;
[0030] Figure 4 It is a left side view of the first material taking device and the first sliding device;
[0031] Figure 5 It is a structural schematic diagram of the second material taking device and the second sliding device;
[0032] Figure 6 It is a left side view of the second material taking device and the second sliding device;
[0033] Figure 7 is a structural schematic diagram of the first mounting plate;
[0034] Figure 8 It is a structural diagram of the lifting device;
[0035] Figure 9 This is the main view of the lifting device;
[0036] Figure 10 This is a right view of the third slide rail and the third sliding block.
[0037] In the accompanying drawings: 1. frame; 2. lifting device; 3. material picking device; 4. sliding device; 5. material table; 6. base plate; 11. bottom plate; 12. positioner; 21. lifter; 22. lifting plate; 23. lifting motor; 24. lifting rod; 25. third slide rail; 26. third sliding block; 31. first material picking device; 32. second material picking device; 33. material suction nozzle; 41. first sliding device; 42. second sliding device; 51. first material table; 52. second material table; 211. center axis; 221. through groove; 311. first connecting plate; 312. first mounting plate; 321. second connecting plate; 322. second mounting plate; 411. first slide rail; 412. first sliding block; 421. second slide rail; 422. second sliding block; 521. fastening plate; 3121. sliding groove. DETAILED DESCRIPTION
[0038] Example 1
[0039] like Figure 1 and Figure 2 The automatic loading device for puzzle pieces shown in the figure includes a frame 1, a lifting device 2, a material picking device 3, a sliding device 4 and a material table 5; the lifting device 2 is installed inside the frame 1; the material picking device 3 and the sliding device 4 are connected; the material table 5 is installed on one side of the frame 1; the lifting device 2 includes a lifter 21 and a lifting plate 22; the lifter 21 is arranged at the bottom of the lifting plate 22, fits with the lifting plate 22, and drives the lifting plate 22 to move up and down; the material picking device 3 includes a first material picking device 31 and a second material picking device 32; a plurality of suction nozzles 33 are provided on the first material picking device 31 and the second material picking device 32; the sliding device 4 includes a first sliding device 41 and a second sliding device 42; the first sliding device 41 is arranged above the frame 1 and is connected to the first material picking device 31; the second sliding device 42 is arranged above the material table 5 and is connected to the second material picking device 32.
[0040] A jigsaw puzzle automatic loading device realizes the automatic loading process of the jigsaw puzzle through the cooperation of various components, thereby saving labor costs, realizing the loading process of the jigsaw puzzle at a faster speed, and improving production efficiency. The frame 1 provides a base for the installation of the lifting device 2 and the first sliding device 41. The lifting device 2 is installed inside the frame 4. The lifting device 2 includes a lifter 21 and a lifting plate 22. The jigsaw puzzle is placed on the lifting plate 22. The lifter 21 drives the lifting plate 22 to move up and down, transporting the jigsaw puzzle to the corresponding position. After the jigsaw puzzle is placed on the lifting plate 22, the lifter 21 is started. The lifter 21 drives the lifting plate 22 to move upward. When it reaches the top, the suction nozzle 33 in the first feeding device 31 sucks the jigsaw puzzle, and the first sliding device 41 drives the first feeding device 31 to move, transporting the jigsaw puzzle to the material table 5. The second feeding device 32 and the second sliding device 42 realize the movement of the jigsaw puzzle on the material table 5.
[0041] like Figure 3 and Figure 4 As shown, the first material picking device 31 also includes a first connecting plate 311 and a first mounting plate 312; the first connecting plate 311 is arranged on the first sliding device 41; there are two first mounting plates 312, which are connected to the first connecting plate 311 by fixing bolts and are symmetrically arranged at the ends of the first connecting plate 311; there are four suction nozzles 33, which are symmetrically arranged at the ends of the two first mounting plates 312.
[0042] The first connecting plate 311 is mounted on the first sliding device 41, and the first mounting plate 312 is mounted at the end of the first connecting plate 311. Once the suction nozzle 33 on the first mounting plate 312 has sucked a puzzle piece, the first sliding device 41 can move the puzzle piece onto the material table 5. There are four suction nozzles 33, symmetrically positioned at the ends of the two first mounting plates 312. These nozzles 33 can pick up the puzzle piece at each of its four corners, ensuring secure suction and improving loading quality.
[0043] The first sliding device 41 includes a first slide rail 411 and a first sliding block 412; the first sliding block 412 is connected to the first connecting plate 311; the first sliding block 412 is provided with a first slide groove, the first slide groove cooperates with the first slide rail 411, and the first material picking device 31 is slidably set on the first slide rail 411.
[0044] The first sliding block 412 is connected to the first connecting plate 311, and a first sliding groove is provided on the first sliding block 412. The first sliding groove cooperates with the first slide rail 411 to drive the first connecting plate 311 to slide, thereby driving the first material picking device 31 to slide and move the puzzle to the material table 5.
[0045] like Figure 5 and Figure 6 As shown, the second material picking device 32 also includes a second connecting plate 321 and a second mounting plate 322; the second connecting plate 321 is arranged on the second sliding device 42; the second mounting plate 322 is arranged below the second connecting plate 321 and is connected to the second connecting plate 321; there are 6 suction nozzles 33, which are installed on the second mounting plate 322.
[0046] A suction nozzle 33 is installed on the second mounting plate 322 for sucking the puzzle piece. When the suction nozzle 33 on the second mounting plate 322 sucks the puzzle piece, the second sliding device 42 can drive the second connecting plate 321 to slide, thereby driving the second material taking device 32 to move the puzzle piece on the material table 5.
[0047] The second sliding device 42 includes a second slide rail 421 and a second sliding block 422; the second sliding block 422 is connected to the second connecting plate 321; the second sliding block 422 is provided with a second slide groove, the second slide groove cooperates with the second slide rail 421, and the second material picking device 32 is slidably set on the second slide rail 421.
[0048] The second sliding block 422 is connected to the second connecting plate 321, and a second sliding groove is provided on the second sliding block 422. The second sliding groove cooperates with the second slide rail 421 to drive the second connecting plate 321 to slide, thereby driving the second material picking device 32 to slide, completing the movement of the puzzle on the material table 5.
[0049] like Figure 7 As shown, a plurality of sliding grooves 3121 are provided on the first mounting plate 312 and the second mounting plate 322 ; the sliding grooves 3121 pass through the upper and lower surfaces of the first mounting plate 312 and the second mounting plate 322 ; the suction nozzle 33 is provided in the sliding groove 3121 and can slide in the sliding groove 3121 .
[0050] A plurality of sliding grooves 3121 are provided on the first mounting plate 312 and the second mounting plate 322 . The suction nozzle 33 can slide in the sliding grooves 3121 to accommodate puzzles of different sizes, thereby improving the versatility of application of the automatic puzzle feeding device.
[0051] like Figure 8 、 Figure 9 and Figure 10 As shown, the lifting device 2 also includes a lifting motor 23; the lifting motor 23 is arranged at the bottom of the lifting plate 22 and is connected to the lifter 21; the lifter 21 includes a central shaft 211; a bottom plate 11 is provided at the bottom of the frame 1; the central shaft 211 passes through the bottom plate 11.
[0052] The lifting motor 24 is connected to the lifter 21 and provides power to the lifter 21 so that the lifter 21 drives the lifting plate 22 and the puzzle pieces to move upward.
[0053] The lifting device 2 also includes a lifting rod 24, a third slide rail 25 and a third sliding block 26; the lifting rod 24 is arranged inside the frame 1; the bottom of the lifting rod 24 is connected to the third sliding block 26; the bottom of the third slide rail 25 is fixed on the base plate 11; the third sliding block 26 is provided with a third slide groove, the third slide groove cooperates with the third slide rail 25, and the lifting rod 24 can slide along the third slide rail 25; a through groove 221 is provided on the lifting plate 22; the through groove 221 runs through the upper and lower surfaces of the lifting plate 22; the lifting rod 24 passes through the through groove 221; the third sliding block 26 drives the lifting rod 24 to slide in the through groove 221; the lifter 21 drives the lifting plate 22 to move up and down along the lifting rod 24.
[0054] The lifting device 2 also includes a lifting rod 24, a third slide rail 25, and a third sliding block 26. A through slot 221 is provided on the lifting plate 22, through which the lifting rod 24 passes. The lifter 21 drives the lifting plate 22 up and down along the lifting rod 24. The lifting rod 24 prevents the lifting plate 22 from deflecting during its up and down movement, ensuring stability during the movement. Furthermore, the bottom of the lifting rod 24 is connected to the third sliding block 26, which is provided with a third slide slot. This third slide slot cooperates with the third slide rail 25. The lifting rod 24 slides within the through slot 221 to accommodate puzzles of different sizes, thereby increasing the versatility of the automatic puzzle loading device.
[0055] like Figure 2 As shown, a base plate 6 is provided at the bottom of the material table 5; the bottom of the material table 5 is connected to the base plate 6; a positioner 12 is provided at the bottom of the frame 1; there are four positioners 12, which are arranged at the four corners of the bottom of the frame 1; the bottom of the positioner 12 is connected to the base plate 6.
[0056] The base plate 6 provides a foundation for the installation of the frame 1 and the material table 5 , and the four positioners 12 provide a more stable support for the fixation of the frame 1 .
[0057] The material platform 5 includes a first material platform 51 and a second material platform 52; the second material platform 52 is provided with two fastening plates 521; the fastening plates 521 are fixedly connected to the second material platform 52; the fastening plates 521 are fixedly connected to the second sliding device 42 by bolts; the second sliding device 42 is arranged on the first material platform 51 and the second material platform 52.
[0058] The material platform 5 is divided into a first material platform 51 and a second material platform 52. The first slide 41 drives the puzzle pieces onto the first material platform 51, while the second slide 42 drives the puzzle pieces between the first and second material platforms 51, 52, achieving a double automatic loading process for the puzzle pieces. The second material platform 52 is equipped with two fastening plates 521, which are fixedly connected to the second material platform 52 and the second slide 42 via bolts to better ensure the stability of the second slide 42.
Claims
1. An automatic jigsaw puzzle feeding device, characterized by: The invention comprises a frame (1), a lifting device (2), a material taking device (3), a sliding device (4) and a material table (5); the lifting device (2) is installed inside the frame (1); the material taking device (3) and the sliding device (4) are connected; the material table (5) is installed on one side of the frame (1); the lifting device (2) comprises a lifter (21) and a lifting plate (22); the lifter (21) is arranged at the bottom of the lifting plate (22), is in contact with the lifting plate (22), and drives the lifting plate (22) to move up and down; the lifting device (2) is installed inside the frame (1); the material taking device (3) and the sliding device (4) are connected; the material table (5) is installed on one side of the frame (1); the lifting device (2) comprises a lifter (21) and a lifting plate (22); the lifter (21) is arranged at the bottom of the lifting plate (22), is in contact with the lifting plate (22), and drives the lifting plate (22) to move up and down; The material device (3) includes a first material taking device (31) and a second material taking device (32); a plurality of material suction nozzles (33) are provided on the first material taking device (31) and the second material taking device (32); the sliding device (4) includes a first sliding device (41) and a second sliding device (42); the first sliding device (41) is provided above the frame (1) and is connected to the first material taking device (31); the second sliding device (42) is provided above the material table (5) and is connected to the second material taking device (32).
2. The automatic jigsaw puzzle feeding device according to claim 1, characterized in that: The first material taking device (31) further includes a first connecting plate (311) and a first mounting plate (312); the first connecting plate (311) is arranged on the first sliding device (41); there are two first mounting plates (312), which are symmetrically arranged at the ends of the first connecting plate (311); there are four material suction nozzles (33), which are symmetrically arranged at the ends of the two first mounting plates (312).
3. The automatic jigsaw puzzle feeding device according to claim 2, characterized in that: The first sliding device (41) includes a first slide rail (411) and a first sliding block (412); the first sliding block (412) is connected to the first connecting plate (311); a first slide groove is provided on the first sliding block (412), and the first slide groove cooperates with the first slide rail (411), and the first material picking device (31) is slidably arranged on the first slide rail (411).
4. The automatic jigsaw puzzle feeding device according to claim 3, characterized in that: The second material taking device (32) further includes a second connecting plate (321) and a second mounting plate (322); the second connecting plate (321) is arranged on the second sliding device (42); the second mounting plate (322) is arranged below the second connecting plate (321) and is connected to the second connecting plate (321); the material suction nozzle (33) is mounted on the second mounting plate (322).
5. The automatic jigsaw puzzle feeding device according to claim 4, characterized in that: The second sliding device (42) includes a second slide rail (421) and a second sliding block (422); the second sliding block (422) is connected to the second connecting plate (321); a second slide groove is provided on the second sliding block (422), and the second slide groove cooperates with the second slide rail (421), and the second material picking device (32) is slidably arranged on the second slide rail (421).
6. The automatic jigsaw puzzle feeding device according to claim 5, characterized in that: A plurality of sliding grooves (3121) are provided on the first mounting plate (312) and the second mounting plate (322); the sliding grooves (3121) pass through the upper and lower surfaces of the first mounting plate (312) and the second mounting plate (322); and the suction nozzle (33) is arranged in the sliding grooves (3121) and can slide in the sliding grooves (3121).
7. The automatic jigsaw puzzle feeding device according to claim 1, characterized in that: The lifting device (2) further includes a lifting motor (23); the lifting motor (23) is arranged at the bottom of the lifting plate (22) and is connected to the lifter (21); the lifter (21) includes a central axis (211); a bottom plate (11) is provided at the bottom of the frame (1); and the central axis (211) passes through the bottom plate (11).
8. The automatic jigsaw puzzle feeding device according to claim 7, characterized in that: The lifting device (2) further includes a lifting rod (24), a third slide rail (25) and a third sliding block (26); the lifting rod (24) is arranged inside the frame (1); the bottom of the lifting rod (24) is connected to the third sliding block (26); the bottom of the third slide rail (25) is fixed on the bottom plate (11); the third sliding block (26) is provided with a third slide groove, the third slide groove cooperates with the third slide rail (25), and the lifting rod (24) can slide along the third slide rail (25); a through groove (221) is provided on the lifting plate (22); the through groove (221) passes through the upper and lower surfaces of the lifting plate (22); the lifting rod (24) passes through the through groove (221); the third sliding block (26) drives the lifting rod (24) to slide in the through groove (221); the lifter (21) drives the lifting plate (22) to move up and down along the lifting rod (24).
9. The automatic jigsaw puzzle feeding device according to claim 1, characterized in that: A base plate (6) is provided at the bottom of the material table (5); the bottom of the material table (5) is connected to the base plate (6); a positioner (12) is provided at the bottom of the frame (1); there are four positioners (12), which are arranged at the four corners of the bottom of the frame (1); the bottom of the positioner (12) is connected to the base plate (6).
10. The automatic jigsaw puzzle feeding device according to claim 1, characterized in that: The material platform (5) includes a first material platform (51) and a second material platform (52); the second material platform (52) is provided with two fastening plates (521); the fastening plates (521) are fixedly connected to the second material platform (52); the fastening plates (521) are fixedly connected to the second sliding device (42); the second sliding device (42) is arranged on the first material platform (51) and the second material platform (52).