Distributor

By setting up a feeder between the automatic hoist and the pellet machine silo, the material level sensor and the forward and reverse belt lines are used to solve the problems of uneven materials and jams in the wide silo, achieving uniform control of the material level and cost reduction.

CN223225365UActive Publication Date: 2025-08-15SHANGHAI WEILAN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422879919.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-08-15
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

The prior art has the problem that materials are uneven and prone to jams in wide silos, especially when feeding materials by automatic hoists, it is difficult to achieve uniform control of the material level, resulting in increased costs.

Method used

A feeding device is set up between the automatic elevator and the pellet machine silo, and a material level sensor is used to combine the forward and reverse belt line and reciprocating drive mechanism to achieve automatic feeding and uniform control of the material level of the wide material silo.

Benefits of technology

Automatic feeding of wide silos is realized, and the material level is uniformly controlled, reducing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a distributor, which relates to the technical field of counting and packaging, is arranged between an automatic hoister and a grain counting machine bin, and comprises a rack, a feeding device and a discharging device, the feeding bin is mounted below the rack and is communicated with a discharging bin of the grain counting machine; the positive and negative rotation belt line is movably connected with the sliding guide rail through a roller assembly; the discharging port switching assembly is used for guiding the materials discharged from the automatic elevator into the feeding bin; the reciprocating driving mechanism is used for driving the forward and reverse rotation belt line to do horizontal reciprocating motion; and the material level sensor is used for monitoring the real-time material level condition of the materials in the feeding bin. The distributor is mainly realized by matching the material level sensors which are uniformly distributed on the feeding bin with the forward and reverse rotation belt line which is erected on the feeding bin, can horizontally reciprocate along the length direction of the feeding bin and can rotate forwards and reversely, and has the effects of being suitable for automatic feeding of a wide stock bin, controlling the material level uniformly and reducing the cost.
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Description

Technical Field

[0001] The utility model relates to the technical field of counting and packaging, and more particularly to a material distributor. Background Art

[0002] Counting and subcontracting operations are involved in many industries, such as counting and subcontracting pharmaceuticals, agricultural products, food, daily necessities, and mechanical parts and workpieces. For pellet counting machines with wide feed bins, existing automatic elevators can lead to uneven material distribution within the bin. While it is possible to evenly divide the bin into different sections and employ multiple automatic elevators for feeding, this increases costs. For materials prone to concatenation and poor discreteness, excessive amounts of material in the feed bin can easily become stuck, making it difficult to remove them. In practical applications, precise control of the bin's material level is crucial. Therefore, a material divider is proposed. Utility Model Content

[0003] The purpose of the utility model is to provide a material distributor which is suitable for wide silos and can automatically feed materials and evenly control material levels.

[0004] In order to solve the above technical problems, the utility model provides a material distributor, which is arranged between the automatic elevator and the pellet counting machine silo, including:

[0005] A frame, wherein the surface of the frame is symmetrically equipped with two sliding guide rails distributed along the length direction of the frame;

[0006] A feeding bin is installed below the frame and is connected to a discharging bin of the pellet counting machine;

[0007] A forward and reverse belt line, which is arranged above the feed bin and is movably connected to the sliding guide rail via a roller assembly;

[0008] A discharge port adapter assembly, comprising two discharge port adapter buckets, which are symmetrically connected to both sides of the forward and reverse belt lines and are used to guide the materials discharged from the automatic elevator into the feed bin;

[0009] A reciprocating drive mechanism is mounted on one side of the frame and is used to drive the forward and reverse belt line to perform horizontal reciprocating motion;

[0010] The material level sensor is installed on the top of the side wall of the feed bin and is used to monitor the real-time material level of the material in the feed bin.

[0011] The utility model adds a material distributor between the automatic elevator and the grain counting machine hopper. The material distributor is mainly realized by the material level sensors evenly distributed on the feed hopper and the forward and reverse belt line mounted on the feed hopper that can move horizontally back and forth along the length direction of the feed hopper and can reverse in both forward and reverse directions. It has the effects of automatic feeding suitable for wide hoppers, uniform material level control and cost reduction.

[0012] Preferably, the forward and reverse belt line includes a forward and reverse conveyor belt, and a drive motor for driving the forward and reverse conveyor belt to rotate forward or reverse; baffles are provided on both sides of the forward and reverse conveyor belt.

[0013] Preferably, the roller assembly includes at least two roller bodies, the two roller bodies are respectively assembled on both sides of the shell of the forward and reverse conveyor belt, and the two roller bodies respectively roll back and forth horizontally on two sliding guide rails.

[0014] Preferably, the upper opening of the unloading transfer bucket is located below the end of the forward and reverse conveyor belts, and the lower opening of the unloading transfer bucket is connected to the feed bin.

[0015] Preferably, the reciprocating drive mechanism includes a closed synchronous belt linear module, a connecting rod and a connecting block; the linear slide of the closed synchronous belt linear module is distributed and installed along the length direction of the frame; one end of the connecting rod is fixedly connected to the slider assembly of the closed synchronous belt linear module, and the other end of the connecting rod is fixedly connected to the middle part of the outer shell of the forward and reverse conveyor belt through the connecting block.

[0016] Preferably, it also includes a control module, which controls the movement of each moving component of the distributor according to the signal of the material level sensor, and connects the signal with the automatic elevator and the pellet counting machine.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention adds a material divider between the automatic elevator and the pellet counting machine hopper. The material divider is mainly realized by the material level sensors evenly distributed on the feed hopper in conjunction with the forward and reverse belt line mounted on the feed hopper that can move horizontally back and forth along the length direction of the feed hopper and can rotate forward and reverse. It has the effects of automatic feeding suitable for wide hoppers, uniform material level control and cost reduction. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of an embodiment of a material distributor of the present utility model;

[0019] Figure 2 This is a schematic diagram of the disassembled structure of the material distributor in the embodiment of the present utility model;

[0020] Figure 3 Schematic diagram of the structure of the reciprocating drive mechanism in an embodiment of the present utility model.

[0021] Description of the numbers in the figure:

[0022] 1. Frame; 101. Sliding guide rail; 2. Feed bin; 3. Forward and reverse belt line; 301. Forward and reverse conveyor belt; 302. Drive motor; 303. Baffle; 4. Roller assembly; 401. Roller body; 5. Feeding port adapter assembly; 501. Feeding port adapter bucket; 6. Reciprocating drive mechanism; 601. Enclosed synchronous belt linear module; 602. Connecting rod; 603. Connecting block; 7. Material level sensor. DETAILED DESCRIPTION

[0023] In order to facilitate those skilled in the art to understand the technical solution of the present invention, the technical solution of the present invention is further described in conjunction with the accompanying drawings. Example

[0024] like Figure 1 、 Figure 2 As shown, this embodiment discloses a material divider, which is arranged between an automatic elevator and a pellet counting machine hopper, and includes a frame 1, a feed hopper 2, a forward and reverse belt line 3, a roller assembly 4, a discharge port adapter assembly 5, a reciprocating drive mechanism 6, a material level sensor 7 and a remotely connected control module; wherein, the automatic elevator and the pellet counting machine are both existing technologies.

[0025] Specifically, such as Figure 1 、 Figure 2 As shown, the frame 1 of this embodiment adopts a supporting frame structure with legs formed by welding or screwing existing steel pipes to each other, and the surface of the frame 1 is symmetrically equipped with two sliding guide rails 101 distributed along its length direction.

[0026] like Figure 1 、 Figure 2 As shown, the feed bin 2 of this embodiment is installed below the frame 1 and is connected to the discharge bin of the pellet counting machine.

[0027] like Figure 1 、 Figure 2 As shown, the forward and reverse belt line 3 of this embodiment includes a forward and reverse conveyor belt 301, and a drive motor 302 for driving the forward and reverse conveyor belt 301 to rotate forward or reverse; baffles 303 are provided on both sides of the forward and reverse conveyor belt 301, and the function of the baffle 303 is to prevent materials from falling into the gap.

[0028] like Figure 1 、 Figure 2 As shown, the roller assembly 4 of this embodiment includes at least two roller bodies 401, which are respectively assembled on both sides of the housing of the forward and reverse conveyor belt 301, and the two roller bodies 401 respectively roll back and forth horizontally on the two sliding guide rails 101. Compared with a sliding slider, the roller assembly 4 has less running resistance.

[0029] like Figure 1 、 Figure 2 As shown, the discharge port adapter assembly 5 of this embodiment includes two discharge port adapter buckets 501, which are symmetrically connected on both sides of the forward and reverse belt lines 3, and are used to guide the materials coming down from the automatic elevator into the feed bin 2, wherein the upper opening of the discharge port adapter bucket 501 is located below the end of the forward and reverse conveyor belt 301, and the lower opening of the discharge port adapter bucket 501 is connected to the feed bin 2.

[0030] like Figure 1-Figure 3 As shown, the reciprocating drive mechanism 6 of this embodiment includes a closed synchronous belt linear module 601, a connecting rod 602 and a connecting block 603; the linear slide of the closed synchronous belt linear module 601 is distributed and installed along the length direction of the frame 1; one end of the connecting rod 602 is fixedly connected to the slider assembly of the closed synchronous belt linear module 601, and the other end of the connecting rod 602 is fixedly connected to the middle part of the outer shell of the forward and reverse conveyor belt 301 through the connecting block 603.

[0031] The control module of this embodiment can control the movement of each moving component of the distributor according to the signal of the material level sensor 7, and connect the signals with the automatic elevator and the pellet counting machine.

[0032] The utility model adds a material distributor between the automatic elevator and the grain counting machine hopper. The material distributor is mainly realized by the material level sensors 7 evenly distributed on the feed hopper 2 and the forward and reverse belt line 3 mounted on the feed hopper 2, which can move horizontally back and forth along the length direction of the feed hopper 2 and can be reversed. It has the effects of automatic feeding suitable for wide hoppers, uniform material level control and cost reduction.

[0033] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.

[0034] It should be noted that, in this document, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or apparatus comprising the element.

[0035] The embodiments disclosed in the present invention are preferred embodiments, but are not limited to them. Ordinary technicians in this field can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. As long as they do not deviate from the spirit of the present invention, they are all within the scope of protection of the present invention.

Claims

1. A material distributor, which is arranged between the automatic elevator and the hopper of the counting machine, characterized in that: include: A frame (1), wherein the surface of the frame (1) is symmetrically equipped with two sliding guide rails (101) distributed along its length direction; A feed bin (2), the feed bin (2) being mounted below the frame (1) and communicating with a discharge bin of the pellet counting machine; A forward and reverse belt line (3), wherein the forward and reverse belt line (3) is arranged above the feed bin (2), and the forward and reverse belt line (3) is movably connected to the sliding guide rail (101) via a roller assembly (4); A material discharge port transfer assembly (5), the material discharge port transfer assembly (5) comprising two material discharge transfer buckets (501), the two material discharge transfer buckets (501) being symmetrically connected to both sides of the forward and reverse belt line (3), and being used to guide the material discharged from the automatic elevator into the feed bin (2); A reciprocating drive mechanism (6), the reciprocating drive mechanism (6) being mounted on one side of the frame (1) and used for driving the forward and reverse belt line (3) to perform horizontal reciprocating motion; A material level sensor (7) is provided in a plurality of said material level sensors (7), and said plurality of material level sensors (7) are evenly spaced and installed on the top of the side wall of the feed bin (2) for monitoring the real-time material level of the material in the feed bin (2).

2. The material distributor according to claim 1, characterized in that: The forward and reverse belt line (3) comprises a forward and reverse conveyor belt (301) and a drive motor (302) for driving the forward and reverse conveyor belt (301) to rotate forward or reverse; baffles (303) are provided on both sides of the forward and reverse conveyor belt (301).

3. The material distributor according to claim 2, characterized in that: The roller assembly (4) comprises at least two roller bodies (401), the two roller bodies (401) being respectively assembled on both sides of the outer shell of the forward and reverse conveyor belt (301), and the two roller bodies (401) rolling horizontally back and forth on two sliding guide rails (101).

4. The material distributor according to claim 3, characterized in that: The upper opening of the material transfer bucket (501) is located below the end of the forward and reverse conveyor belt (301), and the lower opening of the material transfer bucket (501) is connected to the feed bin (2).

5. The material distributor according to claim 4, characterized in that: The reciprocating drive mechanism (6) comprises a closed synchronous belt linear module (601), a connecting rod (602) and a connecting block (603); the linear slides of the closed synchronous belt linear module (601) are distributed and installed along the length direction of the frame (1); one end of the connecting rod (602) is fixedly connected to the slider assembly of the closed synchronous belt linear module (601), and the other end of the connecting rod (602) is fixedly connected to the middle part of the outer shell of the forward and reverse conveyor belt (301) through the connecting block (603).

6. The material distributor according to any one of claims 1 to 5, characterized in that: It also includes a control module, which controls the movement of each moving component of the distributor according to the signal of the material level sensor (7), and connects the signal with the automatic elevator and the pellet counting machine.