Filling device for alloy additives

Through suspended design and flexible extension tube structure, the safety hazards of staff in existing filling devices are solved, and the safety and flexibility of the alloy additive filling process is improved.

CN223225768UActive Publication Date: 2025-08-15FOSHAN NANHAI GUANGRUI ALUMINUM ALLOY AUXILIARY MATERIAL CO LTD
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Patent Information

Application Number
CN202422037503.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-08-15
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

When the existing semi-automatic filling device is used, the vertical arrangement of the silo and cone bucket causes safety risks for staff, especially when filling alloy additives with high density, there is a safety risk.

Method used

A filling device for alloy additives is designed, in which the silo and cone bucket are suspended above the workbench and are connected to the cone bucket through an extension tube. The end of the extension tube is away from the cone bucket and is s-shaped. It is equipped with a transparent design, joint bearings and electrically controlled valves. Combined with an electric lifting support frame and a vibration device, it improves the flexibility and safety of the equipment.

Benefits of technology

It effectively improves the safety during the filling process, reduces the risk of approach for staff by keeping the silo away from the operating position, and improves the equipment's adaptability to containers of different heights and the visibility of feeding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filling equipment, and particularly discloses a filling device for alloy additives, which comprises a stock bin, a conical hopper and a workbench, the stock bin is used for storing an alloy additive; the conical hopper is configured to be connected with the stock bin; the working table is provided with a supporting frame, and the stock bin and the conical hopper are fixedly connected with the supporting frame and are suspended above the working table; the tail end of the conical hopper is movably provided with an extension pipe, the tail end of the extension pipe is far away from the conical hopper, and the tail end of the extension pipe is not located under the conical hopper. The extension pipe is arranged in an s shape, and the tail end of the extension pipe faces the workbench; when the filling device for the alloy additives is used, the stock bin is far away from workers, and the safety can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of filling equipment, in particular to a filling device for alloy additives. Background Art

[0002] The current semi-automatic filling device's unloading process mainly relies on the material falling autonomously under its own gravity. The material in the silo falls into the cone bucket and is discharged from the bottom of the cone bucket.

[0003] Since the silo and cone bucket are arranged vertically, the workers are too close to the silo during filling. At the same time, their hands and filling bottles are located directly below the silo. Once the bracket supporting the silo is aged or the connection between the silo and the bracket is not stable, there will be a major safety hazard. As a result, the current silo is limited and is not conducive to storing a large amount of additives, especially alloy additives with higher density. Therefore, improvements need to be made. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a filling device for alloy additives with higher safety. When in use, the silo is away from the staff, which can improve safety.

[0005] In order to solve the above problems, the present invention adopts the following technical solutions:

[0006] The utility model provides a filling device for alloy additives, comprising a material bin, a cone bucket and a workbench.

[0007] The silo is used to store alloy additives.

[0008] The cone bucket is configured to be connected to the silo.

[0009] The workbench has a support frame, the silo and the cone bucket are both configured to be fixedly connected to the support frame, and the silo and the cone bucket are both suspended above the workbench.

[0010] An extension tube is movably disposed at the end of the cone bucket, the end of the extension tube is away from the cone bucket, and the end of the extension tube is not located directly below the cone bucket.

[0011] The extension tube is arranged in an S shape, and the end of the extension tube faces the workbench.

[0012] In the filling device for alloy additives provided in at least one embodiment of the present disclosure, the extension tube is transparent.

[0013] In the filling device for alloy additives provided in at least one embodiment of the present disclosure, the diameter of the end of the extension tube gradually shrinks to form a tapered structure.

[0014] In the filling device for alloy additives provided in at least one embodiment of the present disclosure, a joint bearing is provided at the end of the cone bucket.

[0015] The cone bucket and the extension tube are both fixedly connected to the joint bearing, and the cone bucket and the extension tube are movably connected via the joint bearing.

[0016] In the filling device for alloy additives provided by at least one embodiment of the present disclosure, a linear guide rail is configured on the workbench.

[0017] A telescopic support rod is arranged between the linear guide rail and the extension tube. One end of the telescopic support rod is configured to be rotatably connected to the extension tube, and the other end of the telescopic support rod is configured to be rotatably connected to the slider of the linear guide rail.

[0018] In the filling device for alloy additives provided in at least one embodiment of the present disclosure, a handle is provided on the extension tube, and the handle is configured to be fixedly connected to the extension tube.

[0019] In the filling device for alloy additives provided in at least one embodiment of the present disclosure, the extension tube is further provided with a vibration device, and the vibration device is configured to be detachably connected to the extension tube.

[0020] In the filling device for alloy additives provided in at least one embodiment of the present disclosure, two vibration devices are configured.

[0021] The extension tube has two arc-shaped portions, and the two vibration devices are respectively located at the two arc-shaped portions.

[0022] In the filling device for alloy additives provided in at least one embodiment of the present disclosure, the spherical bearing is configured to be fixedly connected to the support frame.

[0023] In the filling device for alloy additives provided in at least one embodiment of the present disclosure, the support frame is an electric lifting support frame.

[0024] In the filling device for alloy additives provided in at least one embodiment of the present disclosure, the vibration device includes a silicone rubber ring, a vibration motor and a power supply, and the vibration motor 52 is electrically connected to the power supply.

[0025] The vibration motor is embedded in the silicone rubber ring, and the vibration motor abuts against the extension tube.

[0026] In the filling device for alloy additives provided in at least one embodiment of the present disclosure, four vibration motors are configured, and the four vibration motors are distributed in a circular array.

[0027] In the filling device for alloy additives provided in at least one embodiment of the present disclosure, the cone bucket is further provided with an electric control valve. The electric control valve 23 is located in front of the spherical bearing, and the electric control valve and the spherical bearing are arranged in sequence along the blanking direction.

[0028] The beneficial effect of the utility model is that the silo is separated from the operating position by moving the silo away from the operating position, thereby effectively improving safety.

[0029] The extension tube has good mobility and can adapt to a variety of filling containers of different heights with good flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0031] Figure 1 Schematic diagram of the structure of the filling device for alloy additives in some embodiments.

[0032] Figure 2 Schematic diagram of the structure of the filling device for alloy additives in some embodiments.

[0033] Figure 3 2 is a cross-sectional view of a vibration device in some embodiments.

[0034] In the picture:

[0035] 10. Silo;

[0036] 20. Cone bucket; 21. Extension tube; 22. Handle; 23. Electric control valve; 24. Spherical bearing;

[0037] 30. Workbench; 31. Support frame;

[0038] 40. Linear guide rail; 41. Telescopic support rod;

[0039] 50. Vibration device; 51. Silicone rubber ring; 52. Vibration motor. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments will be described clearly and completely below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments, rather than all the embodiments.

[0041] Example

[0042] like Figure 1As shown, this embodiment provides a filling device for alloy additives, including a silo 10 , a cone bucket 20 and a workbench 30 .

[0043] Specifically, the silo 10 is used to store alloy additives. The cone hopper 20 is configured to be fixedly connected to the silo 10 ; the silo 10 is communicated with the cone hopper 20 , and the silo 10 is located above the cone hopper 20 .

[0044] Specifically, the workbench 30 has a support frame 31 , the silo 10 and the cone bucket 20 are both configured to be fixedly connected to the support frame 31 , and the silo 10 and the cone bucket 20 are both suspended above the workbench 30 .

[0045] In this embodiment, an extension tube 21 is movably disposed at the end of the cone bucket 20 . The end of the extension tube 21 is away from the cone bucket 20 , and the end of the extension tube 21 is not located directly below the cone bucket 20 .

[0046] Specifically, the extension tube 21 is arranged in an S-shape, with the end of the extension tube 21 facing the workbench 30. The extension tube 21 adopts an S-shaped design, and the diameter of the end of the extension tube 21 gradually shrinks and forms a tapered structure, which can facilitate the docking of the extension tube 21 with the filling container and improve convenience.

[0047] Specifically, the silo 10 is located behind the discharge port of the extension tube 21, so that during the filling operation, the staff can be displaced from the silo 10. By moving the silo away from the operating position, the silo is separated from the staff, which can effectively improve safety.

[0048] Specifically, the extension tube 21 is transparent, and adopts a transparent design, which makes it convenient for the user to observe the feeding status of the extension tube 21.

[0049] In this embodiment, a joint bearing 24 is provided at the end of the cone bucket 20, and the joint bearing is configured to be fixedly connected to the support frame 31. The extension tube 21 has good mobility and can adapt to a variety of filling containers of different heights, and has good flexibility.

[0050] The cone bucket 20 and the extension tube 21 are both fixedly connected to the spherical bearing 24, and the cone bucket 20 and the extension tube 21 are movably connected through the spherical bearing 24. The cone bucket 20 is also provided with an electric control valve 23, which is located in front of the spherical bearing 24. The electric control valve 23 and the spherical bearing 24 are arranged in sequence along the blanking direction.

[0051] In this embodiment, a linear guide rail 40 is disposed on the workbench 30 .

[0052] Specifically, a telescopic support rod 41 is disposed between the linear guide rail 40 and the extension tube 21 . One end of the telescopic support rod 41 is configured to be rotatably connected to the extension tube 21 , and the other end of the telescopic support rod 41 is configured to be rotatably connected to the slider of the linear guide rail 40 .

[0053] By configuring the telescopic support rod 41 to support the extension tube 21 , the burden on the joint bearing can be reduced, and the left and right shaking of the extension tube 21 can be reduced, thereby improving the stability of use.

[0054] In this embodiment, a handle 22 is provided on the extension tube 21, and the handle 22 is configured to be fixedly connected to the extension tube 21. The provision of the handle 22 makes it easier for the user to operate the extension tube 21, thereby improving convenience.

[0055] In some embodiments, the support frame 31 is electrically movable. Combined with the good mobility of the extension tube, the applicability of the entire device to filling bottles of different heights can be further improved, and the overall flexibility is good.

[0056] like Figure 2 and 3 As shown, in some embodiments, the extension tube 21 is further provided with a vibration device 50 , and the vibration device 50 is configured to be detachably connected to the extension tube 21 .

[0057] Specifically, two vibration devices are provided. The extension tube 21 has two curved sections, and the two vibration devices are located at the two curved sections. The provision of the vibration devices provides vibration energy to the two curved sections of the extension tube 21, thereby reducing the possibility of blockage within the curved sections.

[0058] Specifically, the vibration device 50 includes a silicone rubber ring 51 , a vibration motor 52 , and a power supply. The vibration motor 52 is electrically connected to the power supply. The vibration motor 52 is embedded in the silicone rubber ring 51 and abuts against the extension tube 21 .

[0059] Typically, four vibration motors 52 are configured, and the four vibration motors 52 are distributed in a circular array.

[0060] In some embodiments not shown, three vibration devices are provided, wherein two vibration devices are respectively located at the two arc-shaped portions, and the remaining vibration device is located in the middle of the extension tube.

[0061] Although the embodiments of the present application have been shown and described above, the scope of protection of the present invention is not limited thereto, and any changes or substitutions that are not conceivable through creative work should be included in the scope of protection of the present invention; unless expressly stated, any elements, actions or instructions used in this document should not be interpreted as critical or necessary.

Claims

1. A filling device for alloy additives, characterized in that: include: Silos for storing alloy additives; a cone bucket configured to be connected to the silo; as well as A workbench having a support frame, the silo and the cone bucket are configured to be fixedly connected to the support frame, and the silo and the cone bucket are both suspended above the workbench; An extension tube is movably provided at the end of the cone bucket, wherein the end of the extension tube is away from the cone bucket and is not located directly below the cone bucket; The extension tube is arranged in an S-shape, and the end of the extension tube faces the workbench; The extension tube is further provided with a vibration device, and the vibration device is configured to be detachably connected to the extension tube.

2. The filling device for alloy additives according to claim 1, characterized in that: The extension tube is transparent.

3. The filling device for alloy additives according to claim 1, characterized in that: The diameter of the end of the extension tube gradually shrinks to form a tapered structure.

4. The filling device for alloy additives according to claim 1, characterized in that: The end of the cone bucket is provided with a joint bearing; The cone bucket and the extension tube are both fixedly connected to the joint bearing, and the cone bucket and the extension tube are movably connected via the joint bearing.

5. The filling device for alloy additives according to claim 1, characterized in that: The workbench is equipped with a linear guide rail; A telescopic support rod is arranged between the linear guide rail and the extension tube. One end of the telescopic support rod is configured to be rotatably connected to the extension tube, and the other end of the telescopic support rod is configured to be rotatably connected to the slider of the linear guide rail.

6. The filling device for alloy additives according to claim 5, characterized in that: The extension tube is provided with a handle, and the handle is configured to be fixedly connected to the extension tube.

7. The filling device for alloy additives according to claim 6, characterized in that: The vibration device is provided with two; The extension tube has two arc-shaped portions, and the two vibration devices are respectively located at the two arc-shaped portions.

8. The filling device for alloy additives according to claim 4, characterized in that: The spherical bearing is configured to be fixedly connected to the support frame.

9. The filling device for alloy additives according to claim 1, characterized in that: The support frame is an electric lifting support frame.